Mitsubishi FX3U-2HSY-ADP Installation Manual

JY997D16401B
Side
B
Side Side
A B
JAPANESE ENGLISH
FX -2HSY-ADP
3U
INSTALLATION MANUAL
Manual Number JY997D16401
Revision B
Date December 2005
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and manuals of
relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
And, store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user.
Registration
The company name and the product name to be described in this manual are
the registered trademarks or trademarks of each company.
Effective Dec. 2005
Specifications are subject to change without notice.

2005 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classify the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Depending on circumstances, procedures indicated by
linked to serious results.
In any case, it is important to follow the directions for usage.
Associated Manuals
Manual name Manual No. Description
Expl ains FX Ser ies PLC
3U
FX 3U Series JY997D16501
specification details for I/O,
User's Manual MODEL CODE:
w i r i n g , i n s t a l l a t i o n , a n d
- Hardware Edition 09R516
maintenance.
FX /FX Series
3U 3UC
JY997D16601 Describes PLC programming
Programming Manual
MODEL CODE: for basic/applied instructions
- B a s i c & A p p l i e d
and devices.
09R517
Instruction Edition
FX /FX Series
3U 3UC
JY997D16801
Describes positioning control
User's Manual
MODEL CODE: and programming using FX
- Positioning Control
09R620 FX 3UC Series PLC
Edition
How to obtain manuals
For the necessary product manuals or documents, consult with the Mitsubishi
Electric dealer from where you purchase your product.
Applicable Standard
FX -2HSY-ADP complies with EC directive (EMC Directive) and UL standards
3U
(UL, cUL). Further information can be found in the following manual.
→ → → → Refer to FX
Series Hardware Manual (Manual No. JY997D18801)
3U
1. Outline
The FX 3U -2HSY-ADP high-speed output special adapter (hereinafter called high-speed
output special adapter) is a special adapter dedicated to FX
pulse signals of a differential line driver system for applicable Servo Amplifiers (or Drive
Unit) of an AC servomotor or stepper motor.
Up to two units of this special adapter can be connected to the main unit per system.
→ → → → For system configuration, refer to the FX
User's Manual - Hardware Edition.
1.1 Incorporated Items
Check if the following product and items are included in the package:
Products Manual
FX -2HSY-ADP
3U
POWER
Y0/2 Y1/3
Y4/6 Y5/7 This
FP RP
manual
PLS DIR
1.2 Output Number and Signal
When power is turned on, the output numbers and signals of the high-speed output
special adapters are allocated as shown in the table below in the order of it near the
main unit.
Second unit
High- High-
Analog Analog Analog
speed speed
special special special
input output
function function function
special special
adapter adapter adapter
adapter adapter
*1 A function extension board is required to use the high-speed I/O special adapter
together with a communication/analog special adapter.
→ → → → For system configuration, refer to the FX
User's Manual - Hardware Edition.
Status of
output form
Signal name First unit
setting
switch
1st axis
may also be Forward pulse train (FP) Y000
FP•RP side Reverse pulse train (RP) Y004
SG SG1
Pulse train Y000
PLS•DIR side Direction Y004
SG SG1
Caution
1) When a high-speed output adapter is connected, the same output number is
allocated to both the main unit and this adapter. Use either output terminal and do
not wire to the unused output terminal.
The outputs from the high-speed output special adapter and main unit are
operated as below:
Output operation
/
3U
High-speed
instructions
output special
Transistor-
adapter
output type
PLSY,PLSR,DSZR,
*1
DVIT,TBL,ZRN, Operated Operated
PLSV,DRVI,DRVA
PWM Operated Operated
Other Operated Operated
*1 The output frequency of transistor outputs in the main unit is a maximum of
100kHz. If the load is operated using pulses at a frequency more than 100kHz,
PLC may be damaged.
*2 PWM instruction has not supported the relay output for the reasons of the
response delay of the output, chattering of contact, the contact life, etc.
2) During STOP or PLC power off modes, set the output form operation.
Do not set the output form operation during pulse train output.
3U Series PLC. It outputs 1.3 External Dimensions, Part Names, and Terminal Layout
[4]
3U Series
[3]
[2]
[1]
7 (0.28")
74 (2.92")
Special adapter
First unit
connector cover [2]
or [5] is removed
High- High-
speed speed
Main unit
output input
special special
adapter adapter
Terminal layout of [6]
*1
Expansion board
Output number
Name
First Second
unit unit
Series
3U Y0/2+ Y000+ Y002+
Y0/2- Y000- Y002-
Output number Y4/6+ Y004+ Y006+
Y4/6- Y004- Y006-
Second unit
SGA SGA
SGA
2nd axis 1st axis 2nd axis
Y1/3+ Y001+ Y003+
Y001 Y002 Y003
Y1/3- Y001- Y003-
Y5/7+ Y005+ Y007+
Y005 Y006 Y007
Y5/7- Y005- Y007-
SG2 SG3 SG4
SGB SGB SGB
Y001 Y002 Y003
Y005 Y006 Y007 [1] DIN rail mounting groove (DIN rail: DIN46277)
[2] High-speed I/O special adapter connector cover:
SG2 SG3 SG4
Remove this cover for connecting high-speed I/O special adapter on the left side.
[3] Name plate
[4] Special adapter slide lock:
Used to connect special adapter on left side of this special adapter.
[5] Special adapter connector cover:
Remove this cover for connecting special adapter on the left side.
[6] Output terminal block (European type):
Connected to Servo Amplifier (or Drive Unit) to which pulse signal of differential
line driver system can be input.
[7] Output form setting switch
Main unit
Either "Forward pulse train (FP)/Reverse pulse train (RP)" or "pulse train +
direction" is selected. For setting, refer to the following manual.
Relay-output type
→ Refer to FX
/ FX 3UC
3U
[8] Output LED (red):
While instruction is activated,
Lit when output turns ON (if output turns ON and OFF alternately at high speed,
relevant output is ON. (LED is
LED flickers fast).
also ON.)
[9] POWER LED (green):
Lit while power is properly supplied from main unit.
Do not apply PWM instruction
[10] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)
for rel ay- output ty pe mai n
*2
unit. [11] Special adapter fixing hook
[12] DIN rail mounting hook
Operated
[13] Special adapter connector:
Used to connect communication special adapter or analog special adapter to this
adapter on left side.
[14] High-speed I/O special adapter connector:
Used to connect high-speed I/O special adapter to this adapter on left side.
2. Installation
The product can be mounted on DIN rail (DIN46277) or mounted directly using
screws.
For installation/uninstallation and safety precautions, refer to the following manual,
2-φ4.5
too:
[5] [6] Mounting holes [11]
[10]
INSTALLATION
FX -2HSY-ADP
[9] 3U
PRECAUTIONS
[8]
POWER
Y0/2 Y1/3 • Cut off all phases of the power source externally before starting the
Y4/6 Y5/7
[7]
installation or wiring work, thus avoiding electric shock or damages to the
FP RP
product.
PLS DIR
INSTALLATION
PRECAUTIONS
• Use the product in the environment within the general specifications
described in PLC main unit manual (Hardware Edition).
[12]
Never use the product in areas with dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl
[10]
vibrations or impacts, or expose it to high temperature, condensation, or wind
15.1 (0.60")
and rain.
If the product is used in such a place described above, electrical shock, fire,
15.5 (0.62") 17.6 (0.70")
malfunction, damage, or deterioration may be caused.
• When drilling screw holes or wiring, cutting chips or wire chips should not
Output LED [8]
enter ventilation slits.
Such an accident may cause fire, failure or malfunction.
Output number
• Do not touch the conductive parts of the product directly, thus avoiding failure
Name [13]
First Second
or malfunction.
unit unit
• Fix the special adapter securely to the specified connector.
Y0/2 Y000 Y002
Incorrect connection may cause malfunction.
Y1/3 Y001 Y003
Y4/6 Y004 Y006
2.1 Connection to the FX
[14]
Y5/7 Y005 Y007 • Refer to the procedure 2) for configuring a new system.
• Refer to the procedure 1) for adding product to an existing system.
Procedure
1) Turn off the power.
Disconnect all the cables connected to the PLC main unit and special adapter.
Dismount the main unit and special adapter mounted on DIN rail or mounted
[7] Output mode setting switch
directly using screws.
Name Setting
2) Install an expansion board to the main unit.
Fwd pulse train (FP) For installation of expansion board, refer to the following manual:
Upper FP RP side
Rev pulse train (RP)
3) Remove the high-speed I/O special adapter
Lower PLS DIR Pulse train + direction
connector cover (Right fig. A) and the special
adapter connector cover (Right fig. B) on the
main unit.
Unit : mm (inches)
In case of connecting this product to a high-
Weight: 80 g (0.18 lbs)
speed I/O special adapter as an addition,
please replace the 'main unit' in the above
description with a 'special adapter' and
perform the procedure as indicated. (Please
replace the following procedures similarly.)
4) Slide the special adapter slide lock (Right
fig.C) of the main unit.
5) Connect the high-
speed I/O special
adapter (Right
fig.D) to the main
unit as shown on
the right.
6) Slide back the
Series User's Manual - Positioning Control Edition. special adapter
slide lock (Right
fig.C) of the main
unit to fix the high-
speed I/O special
adapter (Right
fig.C).
Connection precautions
• Install the expansion board to be used before connecting a special adapter.
• Install an expansion board when using a special adapter other than a high-
• Connect all the high-speed I/O special adapters before connecting other
→ → → → Refer to the FX
3U Series User's Manual - Hardware Edition.
, H S, NH , SO , or NO ), flammable gas,
2 2 3 2 2
Series PLC
3U
→ → → → Refer to the FX
3U Series User's Manual - Hardware Edition
4)
C 3)
4)
4) 4)
B
A
C
C
D
6)
5)
6)
6) 6)
5)
5)
C
speed I/O special adapter in combination with a high-speed I/O special
adapter.
special adapters when they are used in combination.
Do not connect a high-speed I/O special adapter on the left side of a
communication or analog special adapter.