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INSTALLATION ANd OPERATION INSTRUCTIONS
PERLICk bATCh ROTARy gLASSwAShERS
PkbR24L
IMPORTANT INFORMATION
This. manual. has. been. prepared. to. assist. you.
in. the. operation. of. . the. Perlick. Batch. Rotary.
Glasswasher.
We. dedicate. considerable. time. to. ensure. that. our. .
products. provide. the. highest. level. of. customer. .
satisfaction.. If. service. is. required,. your. dealer. can. .
provide.you.with.a.list.of.qualified.service.agents..For.
your. own. protection,. never. return. merchandise. for. .
credit.without.our.approval.
We. thank. you. for. selecting. a. Perlick. product. and. .
assure. you. of. our. continuing. interest. in. your. .
satisfaction.
8300.West.Good.Hope.Road..•..Milwaukee,.WI.53223..•..Phone.414-353-7060..•..Fax.414-353-7069
PkbR24
Toll.Free.800-558-5592..•..E-Mail:.Perlick@Perlick.com..•..www.Perlick.com
MOdEL NOS.
PKBR24
■
PKBR24L
■
PKBR24R
■
Table of Contents
warranty Information......................................... 2
Specifications..................................................... 3
Water.Conditioning. . ............................................. 4
Chemical.Concentrations. . ................................... 4
Before.Starting.the.Glasswasher......................... 5
Starting.the.Glasswasher..................................... 5
Priming.the.Chemical.System. . ............................ 5
Operational.Testing.............................................. 5
Installing.Chemical.Squeeze.Tubes..................... 6
Priming.the.Chemical.Pumps.............................. 7
Setting.the.Chemical.Controls............................. 7
Component.Identification. . ................................... 8
Instrument.Panel.................................................. 9
Operating.the.Glasswasher. . ................................ 9
Washing.Glasses. . ................................................ 9
Chemical.Control.Panel..................................... 10
End.of.Day.Shutdown........................................ 11
Deliming. . ............................................................ 11
Troubleshooting. . ................................................ 11
Replacement.Parts. . ........................................... 13
Electrical.Connection.Diagram. . ......................... 14
Adjusting.Chemical.Concentrations. . ................. 15
Calibrating.the.Chemical.System. . ..................... 15
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Summary of Contents for Perlick PKBR24
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Page 1: Table Of Contents
. End.of.Day.Shutdown........11 credit.without.our.approval. Deliming.............. 11 Troubleshooting..........11 We. thank. you. for. selecting. a. Perlick. product. and. . Machine.Operation.&.Cycle.Sequence....12 assure. you. of. our. continuing. interest. in. your. . Replacement.Parts..........13 satisfaction. -
Page 2: Warranty Information
WARRANTIES,. at.Perlick's .expense,.within.thirty.(30).days.from.the. EXPRESSED. OR. IMPLIED,. MADE. BY. THE. . date.of.the.part's.replacement..Parts.replaced.within. PERLICK. C ORPORATION. F OR. I TS. G LASSWASHER,. the.warranty.carry.only.the.unexpired.portions.of.the. INCLUDING. ANY. IMPLIED. WARRANTY. OF. machine's. warranty.. Not. covered. by. this. warranty. . MERCHANTABILITY. OR. FITNESS. FOR. A. . -
Page 3: Specifications
ELECTRICAL. 120.Volt,.60.Hz.,.single.phase.AC..5.4.amps,.furnished.with.6.foot.power.cord.and.standard. 3.prong.NEMA.style.5-15P. PLUMBING. hot water Inlet Connection:.1/2.”.NPTM..Incoming.Hot.Water:.130–140°.F,.at.30-60.psi with.. a .flow.rate.of.4.0.gal/min..Drain:.11/4.IPS.PVC.socket.connection.to.include.an.air.gap... Plumbers hookup kit:.Includes.water.hammer.arrestor,.stop.valve.and.union..Important: Failure.to.install.. t he.Glasswasher.with.Plumbers.Hookup.Kit.can.damage.the.hot.water. solenoid.valve..Machine.failure due to improper installation is not covered by Perlick’s warranty. WATER.HARDNESS. Water.containing.more.than.15.GPG.will.require.a.water.softener..Caution:.Parts.failure.. . caused.. b y.hard.water.are.not.covered.under.Perlick’s warranty. DETERGENT,.SANITIZER.and.. detergent:.A.heavy-duty.liquid.warewashing.detergent.containing.water.conditioners. Chlorine Sanitizer:.Any.EPA.registered.chlorine.can.be.used..The.EPA.marking.can.be.found.. RINSE.AID. -
Page 4: Chemical Specifications
250.ppm..+10%. water hardness Type of water SANITIZER gPg (grains Per gallon) Treatment required Run.the.glasswasher.through.a.complete.cycle.. 0.-.5.GPG. Chemicals.containing. Take.a.sample.and.test.it.for.chlorine.concentra- Low.water.conditioners. tion..It.should.be.50.ppm..minimum.. 6.-.10.GPG. Chemicals.containing. RINSE AddITIVE Medium.water. There.is.no.minimum.concentration..Visually.check. conditioners. the.glassware.for.satisfactory.wetting. 11.-.15.GPG. Chemicals.containing. high.water.conditioners. 15.GPG.Plus. Water.softener.required. and.chemicals.. containing.Low.water.. conditioners. Water.with.more.than.15.GPG.will.require.a.water. softener..It.cannot.be.conditioned.economically. with.chemicals..Failure.of.parts.caused.by.hard. water.are.not.covered.under.the.warranty. Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 5: Start-Up Procedures
All. p rotective.paper.from.the.front.of. ■ ■ . T hat.only.the.power.and.cycle.complete. machine. lights.are.illuminated.when.cycle.is.fin- Shipping. b lock.from.under.the.lower.spray. ■ ished. arm. That. t he.cycle.complete.light.goes.out. ■ when.divider.is.rotated. INSTALL... Both. g lass.racks.onto.the.divider. ■ Starting The glasswasher PLACE... Power/drain. ( on-off.drain).switch.to.ON. ■ ChECk... Water. l evel.inside.the.tank.(Level.should.be. ■ at.top.of.overflow.tube.) Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 6: Installing.chemical.squeeze.tubes
6.. Press.the.tube.between.the.roller.and.. washed.or.sanitized.unless.these.tubes.are. housing..Caution:.Using.tools.to.push.the.. installed. squeeze.tube.in.can.result.in.damage.to.. 1.. Remove.the.front.panel.and.the.chemical.. the.tube..To.make.squeeze.tube.installation. . control.panel,.exposing.the.three.chemical.. easier,.use.the.prime.button.to.rotate.roller. pumps. 7.. Replace.the.pump.cover.and.nuts.making.. 2.. Confirm.water.and.power.are.on. sure.pump.cover.is.locked.in.position.. 3.. Place.power.switch.to.ON..Glasswasher.. 8.. Repeat.procedure.for.the.two.remaining.. fills.for.25.seconds. pumps.and.replace.the.chemical.control.. 4.. IMPORTANT:.Install.squeeze.tubes,.one.at.. panel.and.front.panel. a.time,.to.avoid.possible.mixing.of.. components.during.reassembly..Although.. the.components.appear.to.be.identical,.. they.are.not..If.the.entire.housing.is.. removed,.it.must.be.reinstalled.in.exactly.. the.same.position.to.avoid.stripping... the.spider. 5.. Remove.4.nylon.nuts.from.pump. head..To.remove.the.pump.cover. without.removing.the.entire. DETERGENT.(RED) Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 7: Priming.the.chemical.pumps
3. SANITIZER CONTROL can.be.observed..When.chemical.is.observed,. Controls.chlorine.concentration.with.an. hold.for.an.additional.15.seconds..This.will. infinite.adjustment..This.control.is.set.so.. allow.the.chemical.to.reach.the.wash.tank. that.a.minimum.of.50.ppm..of.chlorine.is.. area..Repeat.procedure.for.Sanitizer.and. obtained..Use.the.chlorine.test.kit.to.set.. Rinse.Aid. this.control.provided.with.the.glasswasher... NOTE:.This.setting.should.be.tested.daily.. and.must.be.adjusted.according.to.local.. Setting The Chemical Controls health.standards. 4. RINSE AId Controls.rinse.aid.concentration.with.three.. pre-calibrated.settings: 1.=.Lowest.Concentration 2.=.Medium.Concentration 3.=.Highest.Concentration Your.water.hardness.and.the.strength.of.the.rinse. aid.used.will.determine.the.final.setting.of.this. control..Start.with.the.control.in.the.No..1.position.. If.the.water.does.not.sheet.on.the.glassware,.and. droplets.are.present,.increase.the.concentration.. 1. ChEMICAL SwITCh This.switch.turns.the.chemical.pump.system.. on.and.off.and.will.be.used.to.delime.the.. machine..The.switch.should.be.in.the. ON.position. Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 8: Owners Instructions Component.identification
10 - INSTRUMENT PANEL 4 - TANk FILTER: Located.within.the.tank..Care.should.be.. taken.to.keep.debris.from.entering.the.. . wash.system.when.the.filter.is.removed. for.cleaning... 5 - UPPER SPRAy ARM: A.stationary.arm.located.at.the.top.of.the.. wash.compartment..The.fan.shaped.. spray.cleans.and.rinses.the.exterior.of.the.. glasses. 6 - dIVIdER: Holds.two.removable.racks..The.divider.. can.be.manually.rotated.in.either.direction,.. but.must.be.parallel.to.the.front.of.the.. . machine.before.a.wash.cycle.can.begin..If.the.divider.is.rotated.during.a.wash.cycle,.. the.machine.will.stop. 7 - ChEMICAL FLOw INdICATORS: Located.just.below.the.chemical.control.. panel..These.windows.illuminate.while.the.. chemical.pumps.operate,.providing.a.visual.. indicator.of.the.chemical.flow. Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 9: Operating.the.glasswasher
130-140°.F..to.assure.proper.glass.washing... due.to.poor.cleaning.is.not.covered.by.manufac-. Open.a.hot.water.faucet.in.the.bar.area.to.. turer's.warranty. ensure.that.adequate.hot.water.is.coming.to.the.. 3.. Rotate.loaded.rack.180°.into.the.wash.area. glasswasher. 4.. Depress.Wash.Switch.(No..5.).the.yellow.. 2.. Press.Power.Switch.(No.1.).Yellow.Power.On.. Washing.Light.(No..7).comes.on.initiating.a.two.. Light.(No..4).comes.on.and.wash.tank.fills.with.. minute.wash.cycle..Never.rotate.divider.until.. water.for.25.seconds..If.the.red.Low.Water.Light.. Cycle.Complete.light.is.illumnated..This.action.. comes.on,.this.indicates.that.incoming.water.. terminates.the.wash.cycle.and.then.the.glass-. pressure.or.flow.is.not.adequate..Contact.Perlick.. ware.will.not.have.been.properly.washed.and/or.. or.your.authorized.service.agency. sanitized. 5.. When.the.yellow.Cycle.Complete.light.comes.on,.. washing glasses this.indicates.that.the.glasses.in.the.wash.area.. have.been.washed.and.sanitized..Rotate.the.. 1... The.glasswasher.is.provided.with.two.vinyl-coat- divider.180.degrees.to.gain.access.to.clean.. ed.. racks.which.hang.on.each.side.of.the.divider... glasses..Yellow.Cycle.Complete.light.will.go.. Racks.are.removable.for.easy.loading.and.. off.and.the.next.load.of.dirty.glasses.is.ready.. unloading.of.glassware. to.be.washed. 2.. Place.EMPTY.glasses.on.glass.rack,.open.end.. -
Page 10: Chemical.control.panel
Position 2: Medium soil and soft water Position 3: High soil and hard water TO PRIME: Depress buttons until chemicals appear in windows. DETERGENT CHLORINE RINSE AID Alkaline EPA Registered Low Foaming Liquid Non–Chlorinated Non–Foaming Liquid Low Foaming Liquid Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 11: Maintenance And Troubleshooting
(on-off.drain).switch.to.ON...(Power.ON.and.. Machine Shuts.. Water.supply.turned.off. chemical.OFF.lights.illuminate.) down. (Low.Water.Light.On).Incoming.water.. supply.insufficient..(4.gallon.per..5.. Add.delimer.to.wash.area..Use.amount.. minute.flow.rate.required.) recommended.on.container.. Flashing Low.. This.indicates.a.drain.failure. ..6.. Press.Wash.Switch..(Washing.light.does.not.. water Light. Call.your.service.agency. illuminate.in.cleaning.mode.) ..7.. While.the.machine.is.running,.clean.the.load.. area.and.exterior.of.the.machine.with.a.damp.. cloth.and.wipe.dry...Replenish.chemicals.if.. required..See.warning! ..8.. Press.the.lower.portion.of.Power/drain..(on-off.drain).switch.for.10.seconds.to. drain.tank. ..9.. To.restore.service,.place.chemical.Power.. Switch.to.ON. 10.. Place.Power/drain.(on-off.drain).switch.to.. ON..The.glasswasher.is.now.ready.to.use.. Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 12: Machine.operation.&.Cycle.sequence
MAINTENANCE.AND.TROUBLESHOOTING Maintenance Operation & Cycle Sequence tank.is.refilled.with.fresh.water..Sanitizer.and.rinse. At.the.beginning.of.the.wash.cycle,.the.water.in.the. additive.is.pumped.into.the.tank..The.rinse.water.is. tank.is.charged.with.detergent..After.the.cycle.is. retained.and.will.be.used.in.the.next.wash.cycle. completed,.the.detergent.water.is.dumped.down. the.drain..The.sanitizing.rinse.cycle.begins.as.the. 35.SECONDS Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 13: Replacement.parts
Chemical.bulkhead.fittings. R54976 . 13. Amber.light. 54810 Amber.chemical.sight.tube.light. 54790 . 14. Wash.tank.filter. 52492 Flat.strainer. 54965-1 . 15. Safety.switch.-..250".quick.connect. 54995-1 Clean-out.plugs.for.spray.arms. R54900-1 . 16. Safety.switch.-..187".quick.connect. 54996-1 ⁄ ".ID..chemical.pump.squeeze.tube. 52679-1 . 17. Roller.bearing.for.divider.lock. C12698-1 ⁄ ".ID.chemical.pump.squeeze.tube. 52681-1 ⁄ ".ID.chemical.pump.squeeze.tube. 52680-1 Seal.kit. R54965 Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 14: Electrical.connection.diagram
MAINTENANCE.AND.TROUBLESHOOTING Electrical Connection diagram Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 15: Adjusting.chemical.concentrations
■ pump.being.calibrated.for.the.time. of.the.control that.is.needed.for.the.pump.to.run. Place .Dip.Switch.1.back.to.the.OFF.position. Rinse.Additive..Position.#1..2.Seconds ■ Confirm .calibration.of.chemical.system.by. Position.#2..4.Seconds. ■ following.the.chemical.concentration (2.X.Position.#1) test.procedure. Position.#3..8.Seconds Replace .electrical.housing.cover.and.replace. .(4.X.Position.#1) ■ lower.front.panel. Repeat . above.procedures.for.each.chemical. If.more.adjustment.is.required,.the.chemical.sys- ■ tem.must.be.recalibrated..See.Chemical.System. Calibrating.procedure. ! wARNINg ! Use extreme care, electrical box contains live wires. Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. -
Page 16: Toll.free.800-558-5592
8300.West.Good.Hope.Road..•..Milwaukee,.WI.53223..•..Phone.414-353-7060..•..Fax.414-353-7069 Toll.Free.800-558-5592..•..E-Mail:.Perlick@Perlick.com..•..www.Perlick.com Form.No..Z2121 Perlick.is.committed.to.continuous.improvement..Therefore,.we.reserve.the.right.to.change.specifications.without.prior.notice. Rev..01.22.08...