Related Manuals for Bacharach Portable Combustion Analyzer 24-9351
Summary of Contents for Bacharach Portable Combustion Analyzer 24-9351
- Page 1 Portable Combustion Analyzer (PCA) INSTRUCTION 24-9351 Operation & Maintenance Rev. 11 – May 2004 Product Leadership • Training • Service • Reliability...
- Page 2 Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material and manufacture and will conform substantially to Bacharach Inc.’s applicable specifications. Bacharach’s liability and Buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option, of this Product or parts thereof returned to Seller at...
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Page 3: Table Of Contents
1.0 INTRODUCTION ... 1-1 1.1 The Portable Combustion Analyzer ... 1-1 1.2 Displayed Data ... 1-2 1.3 Sensor Configurations ... 1-3 2.0 TECHNICAL CHARACTERISTICS ... 2-1 3.0 SETTING UP THE PCA... 3-1 3.1 Scope ... 3-1 3.2 Power ... 3-1 3.2.1 Checking and Replacing the Batteries ... - Page 4 Contents 4.22 Saving Test Data ... 4-28 4.23 Printing Test Data ... 4-29 4.24 Clear Memory Screen ... 4-31 4.25 Resetting the Microprocessor ... 4-31 5.0 CALIBRATION ... 5-1 5.1 Sensor Check ... 5-1 5.2 Calibration Fixtures ... 5-2 5.3 Calibrate Menu Screen ... 5-3 5.4 Calibrate TA-Zero ...
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Page 5: Introduction
Introduction 1.0 INTRODUCTION 1.1 The Portable Combustion Analyzer The Portable Combustion Analyzer (PCA) (Figure 1-1) is a commercial grade, hand held, combustion efficiency analyzer that is designed for continuous (on demand) sampling of light industrial and residential furnaces, appliances, and boilers. The basic instrument is supplied with a probe, instruction manual, batteries, and carrying case. -
Page 6: Displayed Data
Introduction 1.2 Displayed Data The PCA directly measures, displays, and stores the following data: • Room Temperature in °C or °F (Primary Air/Ambient Temperature) • Flue Gas Oxygen Content in % • Flue Gas Temperature in °C or °F • Flue Gas Carbon Monoxide Content (H (For analyzers having a Carbon Monoxide sensor) •... -
Page 7: Sensor Configurations
1.3 Sensor Configurations TABLE 1-1. PCA SENSOR CONFIGURATIONS PCA Models Standard Part No.* Part No.** Model 7181 7281 7182 7282 7183 7283 7184 7284 7185 7285 7186 7286 * English, Danish, Dutch, German, Finnish & Swedish languages ** English, French, German, Italian, Polish & Spanish languages PCA 10 &... - Page 8 Introduction PCA 35 & 65 with Draft, CO & NX These instruments are capable of measuring, displaying, and saving all measurements as previously described. Printout Capability All PCAs have the ability to print the latest test data, or any of the saved tests, to an optional printer using HP, IrDA or RS-232 protocol.
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Page 9: Technical Characteristics
2.0 TECHNICAL CHARACTERISTICS The PCA Directly Measures and Displays: • Oxygen content in flue gas in the range of 0.1 to 20.9 % O • Flue gas temperature in the range of –18 to 1200 ºC (0 to 2192 ºF) •... - Page 10 Technical Characteristics Normal Operating Conditions: Temperature: Analyzer ... 0 to 40 ºC (32 to 104 ºF) Probe ... 800 ºC (1472 ºF) Max. Humidity: Analyzer ... 15 to 90% Relative Humidity, Non-Condensing Air Pressure: Analyzer ... Atmospheric Probe ... 25 mb (10" H Performance: Accuracy: Oxygen* ...
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Page 11: Power Requirements
Technical Characteristics Display: 20 character by 4 line alphanumeric LCD panel with a green backlight. Power Requirements: Four disposable AA alkaline batteries. Battery backup for the real-time clock, RAM, and bias voltage for the Nitric Oxide sensor are provided by internal lithium batteries. - Page 12 × − Bacharach, Inc. 621 Hunt Valley Circle New Kensignton, PA 15068 Bacharach Instruments Sovereign House, Queensway Royal Leamington Spa Warwickshire CV31 3JR United Kingdom Portable Combustion Analyzer (PCA) conforms to the following CE...
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Page 13: Setting Up The Pca
3.0 SETTING UP THE PCA 3.1 Scope Before using the PCA, you MUST: • Check the batteries or plug in an optional Power Supply (Section 3.2) • Connect the probe to the analyzer (Section 3.3) • Check the analyzer’s configuration (Section 3.4) 3.2 Power 3.2.1 Checking and Replacing the Batteries A fresh set of batteries is supplied with the PCA. -
Page 14: Using The Optional Power Supply
Setup 3.2.2 Using the Optional Power Supply If an Optional Power Supply is to be used: 1. Connect the output plug of the Optional Power Supply to the analyzer’s power supply jack (Figure 3-2). 2. Plug the Optional Power Supply into an appropriate AC wall outlet. The analyzer will now operate and function normally. - Page 15 Power Supply 110V/60Hz 230V/50Hz (Optional) Flue Gas Thermocouple Flue Gas Hose Water Trap / Filter Assembly Flue Hose Figure 3-2. Connecting the Probe to the Analyzer Instruction 24-9351 Reset Button Pressure Reference Port (Used in the Measurement of Differential Pressure) Draft Hose Probe Tube Adjustable...
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Page 16: Configuring The Pca
Setup 3.4 Configuring the PCA The PCA is configured at the factory for the parameters shown below, but can be changed by following the instructions in the associated sections. Function Fuel Temperature Optional Draft Language Display Mode* Time Date** Printer * Available only on the PCA 30, 35, 60, &... -
Page 17: Operation
4.0 OPERATION 4.1 Key Pad Functions Descriptions of the key pad functions are given below. Note that most of the front panel key pad buttons perform multiple functions as determined by what screen is being displayed at the time. Turns the analyzer ON and OFF. Note that there is a 5 second delay before the instrument actually turns OFF, thus allowing an operator to turn the instrument back ON by pressing the to prevent the accidental loss of test data. -
Page 18: Sampling Hole Location
Operation 4.2 Sampling Hole Location The analyzer requires that a 13 mm (½ in.) diameter sampling hole be made in the furnace stack to accommodate the probe stop on the Probe and Hose Assembly. Locate the sampling hole downstream from the last heat exchanger, and upstream from any source of dilution, such as a draft diverter (Figure 4-1). -
Page 19: Combustion Test
4.3 Combustion Test IMPORTANT! Large rapid changes in the temperature of the analyzer can affect its accuracy. This is important to know if the analyzer is stored in a cold place (such as an unheated vehicle in the winter) and then taken into a warm furnace area. -
Page 20: Installing Probe In The Stack
Operation 4.3.2 Installing Probe in the Stack 1. After making a sampling hole in the stack (Section 4.2), and turning on the analyzer (Section 4.3.1), screw the probe stop supplied with the Probe and Hose Assembly into the sampling hole (Figure 4-2). 2. -
Page 21: Performing A Combustion Test
4.3.3 Performing a Combustion Test IMPORTANT: If the burner’s primary-air temperature is not the same as the room temperature, then be sure the Optional Room Air / Primary Air Thermocouple is installed per Section 3.3. 1. With the Combustion Test Screen displayed and the probe installed in the stack, press the tion 4.7). -
Page 22: Turning Off The Analyzer And Purging The Co Sensor
Operation Do not place a hot probe inside the instrument’s carrying case. Allow the probe to cool before storage. 2. Loosen the thumbscrew on the probe stop; then remove the probe and probe stop from the stack. 3. If data was saved during the combustion test, you can turn off the analyzer and review or print the stored data at a later time as de- scribed in Sections 4.10 and 4.23. -
Page 23: Differential Pressure Measurement
4.4 Differential Pressure Measurement The difference in pressure (∆P) between two areas can be measured by using the PCA’s two pressure ports and DRAFT Screen. By using Pres- sure Port 2 (–) as the reference, the pressure applied to Port 1 (+) will be displayed on the DRAFT Screen as the differential pressure between the two ports. -
Page 24: Warmup Screen
Operation 4.5 Warmup Screen Where: xx = Instrument Model Number yy = Counts down from 60 seconds As soon as the key is pressed, the instrument’s serial number and software version number are displayed for approximately 3 seconds. To continuously display these items, hold down the warmup cycle continues after the The Warmup Screen is displayed during the analyzer’s 60 second warmup cycle, during which time the “Warmup”... -
Page 25: Sensor Status Screen
4.6 Sensor Status Screen Where: xx = Instrument Model Number z = Sensor(s) in error If there is problem with one or more of the sensors, the Sensor Status Screen will be displayed after the analyzer has gone through its warmup cycle (refer to Section 7.2 for a listing of the error codes). -
Page 26: Combustion Test Screen
Operation 4.7 Combustion Test Screen PCA models 10–25, 40–55 This screen shows: O2 ... Oxygen content in flue gas (%) C2 ... Carbon Dioxide content present in flue gas (%) TL ... Primary/Ambient air temp. (°F) qA ... Stack Loss CO* ... -
Page 27: Fuel Selection Screen
4.8 Fuel Selection Screen This screen is displayed by pressing the Test Screen. This screen is used to select the fuel being burned. To select a fuel, first use the desired fuel, and then press the NOTE: The fuel selected is saved as the default, and re- mains in memory after the PCA is turned off. -
Page 28: Draft Screens
Operation 4.9 Draft Screens The first Draft Screen is displayed by repeatedly pressing the from the Combustion Test Screen. To measure draft, first zero the analyzer’s pressure sensor to atmo- spheric pressure by disconnecting the draft hose from the bottom of the instrument, and then pressing the key. -
Page 29: Memory Directory Screen
4.10 Memory Directory Screen ‘Standard’ PCA Screen The Memory Directory Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. This screen is used to select MENU a memory location that contains saved data which an operator can re- view. -
Page 30: Memory To Pc Screen
Operation 4.11 Memory to PC Screen (For ‘Advanced’ PCA Models 40, 45, 50, 55, 60 & 65) The Memory To PC Screen is displayed by repeatedly pressing the from the Combustion Test Screen. Use this screen to either transmit all stored memory locations to a computer, or clear all memory locations. - Page 31 Data is transmitted to a computer in ASCII comma-delimited format, which can be captured as a text file and then opened in most commer- cially available spreadsheet programs. Note that each data record con- sists of 20 fields, some of which may be blank for different tests and PCA models as listed in Tables 4-1 &...
- Page 32 Operation TABLE 4-1. COMMA-DELIMITED FIELDS Field Data Name or Value Instrument serial number ID line 1 (up to 16 characters) ID line 2 (up to 16 characters) ID line 3 (up to 16 characters) Time of test (hh:mm:ss) Date of test (dd.mm.yyyy) Name of fuel (up to 16 characters) Flue gas temperature Air temperature...
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Page 33: Id Setup Screens
4.12 ID Setup Screens (For ‘Advanced’ PCA Models 40, 45, 50, 55, 60 & 65) This initial ID Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to edit three lines of customer information (i.e., the customer’s name, location, and burner reference number). - Page 34 Operation Press to save the selected character and advance to the next position. If you make a mistake, press character and make your correction by again using the the desired characters have been selected, press the text line and return to the initial ID SETUP Screen. NOTE: The entered ID information will be saved with all future memory records until it is modified or deleted.
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Page 35: Temperature Setup Screen
4.13 Temperature Setup Screen The Temperature Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to setup the MENU analyzer to display temperature in either °C or °F. To select the instrument’s temperature unit-of-measure, first use the keys to move the cursor (z) in front of key. -
Page 36: Draft Unit Setup Screen
Operation 4.14 Draft Unit Setup Screen The Draft Unit Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to setup the MENU analyzer to display draft in either millibars (MB), Pascals (PA), or inches- of-water column (WC). -
Page 37: Language Setup Screen
4.15 Language Setup Screen The Language Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to select the language displayed on the analyzer. The languages available for selection include: Danish, German, English, Dutch, Swedish and Finnish; or German, English, Spanish, French, Italian and Polish. -
Page 38: Display Mode Setup Screen
Operation 4.16 Display Mode Setup Screen (For PCA Models 30, 35, 60 & 65) The Display Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to select whether the Combustion Test Screen will display the measured values of Carbon Monoxide and Nitric Oxide (CO and NX), or the calculated values of these gases (CU and NU) referenced to 0% Oxygen. -
Page 39: Time/Date Setup Screen
4.17 Time/Date Setup Screen The Time/Date Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to enter the MENU current time and date. To enter the correct time or date, first use the cursor (z) in front of the function you wish to change. -
Page 40: Printer Setup Screen
Operation 4.18 Printer Setup Screen The Printer Setup Screen is displayed by repeatedly pressing the key from the Combustion Test Screen. Use this screen to choose the type of connection and printer being used. IR-HP: Infrared connection to a printer manufactured by Hewlett Packard, which uses their proprietary infrared communica- tions protocol IR-IRDA: Infrared connection to a printer that uses a standard IrDA... -
Page 41: Maintenance Password Screen
4.19 Maintenance Password Screen Where: xxx = Password number The Maintenance Password Screen is displayed by repeatedly pressing key from the Combustion Test Screen. From here a three-digit MENU password must be entered to access the instrument’s Maintenance Screens. The password number is provided on the Portable Combustion Analyzer Calibration Password card that was supplied with the analyzer. -
Page 42: Maintenance Screen
Operation 4.20 Maintenance Screen The Maintenance Screen is displayed after entering the correct password in the Maintenance Password Screen (Section 4.19). Use this screen to enter either the analyzer’s Calibration Screen or User Name Screen. To enter the Calibration Screen, first use the cursor ( ) in front of NOTE: Section 5.0 contains detailed calibration procedures. -
Page 43: User Name Screens
4.21 User Name Screens This initial User Name Screen is displayed after selecting USER NAME from the Maintenance Screen (Section 4.20). Use this screen to either enter or edit three lines of user-name information. Each user-name line can be up to 20 alphanumerical characters in length. All three lines will appear at the top of each printout for the purpose of identifying the user or owner of the instrument (i.e., your company’s name and address). -
Page 44: Saving Test Data
Operation Press to save the selected character and advance to the next position. If you make a mistake, press ter and make your correction by again using the After all the desired characters have been selected, press text line and return to the initial User Name Screen. Front Panel Key Functions for Individual User Name Screens: –... -
Page 45: Printing Test Data
4.23 Printing Test Data Before printing, ensure that the correct connection and printer has been selected per Section 4.18. The Print function is available in either the Combustion Test Screen or the Draft Screen*. NOTE: The data which is stored in memory can also be printed. - Page 46 Operation When using a serial printer: 1. First connect the analyzer to the printer using the optional RS-232 cable (see Figure 4-6). 2. Set the printer’s communication parameters to 9600 baud, 8 data bits, 1 stop bit, no parity, and no handshaking. 3.
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Page 47: Clear Memory Screen
4.24 Clear Memory Screen The Clear Memory Screen is accessed from either the Memory Directory Screen (Section 4.10) or the Memory to PC Screen (Section 4.11). To clear all memory locations, use the front of the clear ( ) function, and then press the To return to the previous screen without clearing any memory locations, use keys to place the cursor (z) in front of the exit ( ) function;... - Page 48 Operation NOTES: 4-32 Instruction 24-9351...
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Page 49: Calibration
5.0 CALIBRATION NOTE: Bacharach recommends that the PCA be calibrated by your nearest Bacharach Service Center. Calibration, however, can be performed in the field if your facility has the necessary equipment and qualified personnel to perform the procedures described in the sections that follow. -
Page 50: Calibration Fixtures
Calibration 5.2 Calibration Fixtures A gas and a draft fixture will be required to perform the various calibra- tion procedures described in this manual. Material Required: • Calibration Kit (Refer to Section 8.2) • Calibration Gas Cylinder (Refer to Section 8.2) •... -
Page 51: Calibrate Menu Screen
5.3 Calibrate Menu Screen The Calibrate Menu Screen is displayed after entering the correct pass- word in the Maintenance Password Screen (Section 4.19) and selecting CALIBRATION from the Maintenance Screen (Section 4.20). Use this screen to select the sensor to be calibrated. Press the keys until the cursor (z) is in front of the desired function, and then press the... -
Page 52: Calibrate Ta-Zero
Calibration 5.4 Calibrate TA-Zero Material Required: • Thermocouple Simulator (K-type) Procedure: 1. With the analyzer turned off, first plug the simulator's K-type connec- tor into the T-STACK jack (Figure 3-2); then turn on the analyzer and wait for its warmup cycle to complete. 2. -
Page 53: Calibrate Ta-Span
5.5 Calibrate TA-Span Material Required: • Thermocouple Simulator (K-type) Procedure: 1. With the analyzer turned off, first plug the simulator's K-type connec- tor into the T-STACK jack (Figure 3-2); then turn on the analyzer and wait for its warmup cycle to complete. 2. -
Page 54: Calibrate Tl-Zero
Calibration 5.6 Calibrate TL-Zero Material Required: • Thermocouple Simulator (K-type) Procedure: 1. With the analyzer turned off, first plug the simulator’s K-type connec- tor into the T-AIR jack (Figure 3-2); then turn on the analyzer and wait for its warmup cycle to complete. 2. -
Page 55: Calibrate Tl-Span
5.7 Calibrate TL-Span Material Required: • Thermocouple Simulator (K-type) Procedure: 1. With the analyzer turned off, first plug the simulator’s K-type connec- tor into the T-AIR jack (Figure 3-2); then turn on the analyzer and wait for its warmup cycle to complete. 2. -
Page 56: Calibrate Nx
Nitric Oxide gas, however, unless your facility has the neces- sary gas cylinders and personnel trained in the handling of toxic gases, we recommend that the Nitric Oxide sensor be spanned by an authorized Bacharach Service Center. Material Required: • Calibration Gas Fixture (Section 5.2) •... -
Page 57: Calibrate Co
5.9 Calibrate CO (For PCA Models 20, 25, 30, 35, 50, 55, 60 & 65) Material Required: • Calibration Gas Fixture (Section 5.2) • Gas Cylinder, 500 ppm CO in air (Refer to Section 8.2) • Gas Cylinder, CO (1000 ppm) and H (Refer to Section 8.2) Procedure: 1. - Page 58 Calibration 7. Turn off the flow of CO calibration-gas; then remove the calibration- gas cylinder from the calibration fixture. 8. Attach a CO/H calibration-gas cylinder to the calibration fixture; then adjust the regulator of the calibration fixture for a flowmeter reading of approximately 2 SCFH.
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Page 59: Calibrate Draft
5.10 Calibrate Draft (For PCA Models 15, 25, 35, 45, 55 & 65) Material Required: • Calibration Fixture (Section 5-2) • Bellows (adjustable) • Micromanometer Procedure: IMPORTANT! In Step 1, do not connect the draft calibra- tion fixture to the analyzer until the Calibrate Draft Screen has been selected and displayed. - Page 60 Calibration NOTES: 5-12 Instruction 24-9351...
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Page 61: Maintenance
Maintenance 6.0 MAINTENANCE 6.1 Routine Maintenance Routine maintenance of the analyzer consists of: replacing the batteries, cleaning the probe, draining the water trap, replacing the water trap filter, and performing periodic calibration checks to ensure that the analyzer is providing accurate readings. •... -
Page 62: Disassembly
Maintenance 6.2 Disassembly Perform the following when a maintenance procedure calls for removing the case, printed circuit board, pump, or sensors: 1. Remove the batteries (Section 3.2.1) 2. Place the analyzer face down on a work surface, then remove the unit’s four rear-case screws. - Page 63 OPTIONAL CARBON MONOXIDE SENSOR OXYGEN SENSOR – PARTICULATE FILTER Figure 6-2. Rear View of the PCB and Sensors Instruction 24-9351 CO PCB NX PCB BLACK Maintenance BATTERY COMPARTMENT BIAS BATTERY FUSE OPTIONAL NITRIC OXIDE SENSOR PUMP MTG. SCREWS PUMP DRAFT SENSOR...
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Page 64: Cleaning The Probe
Maintenance 6.3 Cleaning the Probe The Probe Tube and the Probe Body will become dirty under normal use (the water trap’s filter element should prevent soot from reaching the analyzer’s internal components). If the probe assembly is not kept clean, it could become clogged and restrict the flow of gas to the analyzer, resulting in incorrect readings and calculations. -
Page 65: Water Trap/Filter Assembly Maintenance
6.4 Water Trap/Filter Assembly Maintenance The Water Trap / Filter Assembly removes water condensate from the gas sample, and also prevents soot from contaminating the internal compo- nents of the analyzer. Drain the water condensate after every use. Procedure: 1. Pull off the end-cap from the Inlet End of the Water Trap / Filter Assembly (Figure 6-3). -
Page 66: Replacing The Particulate Filter
Maintenance 6.5 Replacing the Particulate Filter The internal particulate filter (Figure 6-2) prevents small dust and dirt particles from entering and damaging the pump. Depending on your environmental conditions, it is recommended to change the particulate filter and fitting approximately every six months, or sooner if it becomes blocked. -
Page 67: Replacing The Oxygen Sensor
6.6 Replacing the Oxygen Sensor Replace the Oxygen Sensor when it has expired (when the analyzer’s automatic O calibration fails and the unit displays the message “O2- Sensor Error”). NOTE: A "O2-SENSOR ERROR" displayed in the Sensor Status Screen does not necessarily mean that the sensor has expired. -
Page 68: Replacing The Nitric Oxide Sensor
Maintenance 6.7 Replacing the Nitric Oxide Sensor (For PCA Models 30, 35, 60 & 65) Replace the Nitric Oxide sensor when it has expired (can no longer be calibrated). NOTE: A "NX-SENSOR ERROR" displayed in the Sensor Status Screen does not necessarily mean that the sensor has expired. -
Page 69: Replacing The Nitric Oxide Sensor Bias Battery
6.7.2 Replacing the Nitric Oxide Sensor Bias Battery A single lithium battery, located on the Nitric Oxide printed circuit board (see Figure 6-2), applies a constant bias voltage to the Nitric Oxide sensor even while the instrument is turned off. This battery has a life expectancy of at least 2 years. -
Page 70: Replacing The Carbon Monoxide Sensor
Maintenance 6.8 Replacing the Carbon Monoxide Sensor (For PCA Models 20, 25, 30, 35, 50, 55, 60 & 65) Replace the Carbon Monoxide sensor when it has expired (can no longer be calibrated). NOTE: A "CO-SENSOR ERROR" displayed in the Sensor Status Screen does not necessarily mean that the sensor has expired. -
Page 71: Replacing The Carbon Monoxide Sensor Filter
6.8.1 Replacing the Carbon Monoxide Sensor Filter Replacing the red filter on the Carbon Monoxide sensor once a year could increase the life of the sensor. Procedure: 1. Remove the Carbon Monoxide sensor per Section 6.8. 2. Pry the red filter from the Carbon Monoxide sensor and replace it with a new one. -
Page 72: Replacing The Pump Assembly
Maintenance 6.9 Replacing the Pump Assembly Replace the Pump Assembly if it is found to be defective. Equipment Required: • Small Flat Blade Screw Driver • No. 1 Phillips Screw Driver • Pump Assembly (Refer to Section 8.0) Procedure: 1. Remove the analyzer’s rear case and lay it aside (refer to Section 6.2). 2. -
Page 73: Troubleshooting
All other repairs should be performed by an authorized Bacharach Ser- vice Center. Any repairs performed by an unauthorized service organiza- tion will void the analyzer’s warranty and release Bacharach, Inc. of any implied or written product liability. Before returning your analyzer for repair, you may be able to determine and resolve a problem using the Troubleshooting Guide in Section 7.3. -
Page 74: Error Codes
Troubleshooting 7.2 Error Codes If one of the following messages appear at the bottom of the Sensor Status Screen, refer to Section 7.3 Troubleshooting Guide for information on how to correct the error. O2 - SENSOR ERROR CO - SENSOR ERROR NX - SENSOR ERROR TL-SENSOR ERROR TA-SENSOR ERROR... -
Page 75: Troubleshooting Guide
7.3 Troubleshooting Guide The following table lists the causes and remedies for most of the problems that may arise with the analyzer. For help with any problem not dis- cussed here, contact your nearest Bacharach Service Center. TABLE 7-1. TROUBLESHOOTING GUIDE Fault Analyzer completely nonfunctional;... - Page 76 Replace sensor per Sec- tion 6.8. a. Sensor is exposed to pressure out- side of its detectable range. b. Sensor defective. Return analyzer to Bacharach for repair. a. Calibration was attempted while sampling combustion gases. b. Thermocouple defective. Re- place probe assembly.
- Page 77 TABLE 7-1. TROUBLESHOOTING GUIDE (Cont.) Fault “- - - -” appears in one or more value fields of the Combustion Test Screen. “XXXX” appears in one or more value fields. Analyzer won’t respond when a panel key is pressed. Pump motor sounds sluggish, stalls, or won’t start.
- Page 78 Erratic Combustion Test Screen values. Analyzer will not calibrate properly. Probable Cause & Remedy Backlight LED burned out. Return to Bacharach for repair. Cold temperature is reducing bat- tery capacity. To obtain longer oper- ating time, keep analyzer warm. a. Faulty sensor(s): - Check that the sensors are prop- erly installed per Sections 6.6...
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Page 79: Parts & Service
8.0 PARTS & SERVICE 8.1 Replacement Parts Item Figures 8-1, 2 & 3 Battery Cover Screw, Case Housing Screw, Pump Mounting Oxygen Sensor Carbon Monoxide Sensor Nitric Oxide Sensor Carbon Monoxide Sensor Filter Nitric Oxide Sensor Filter Pump Assembly Fuse Battery, Nitric Oxide Sensor Bias Filter Element (white) Draft Connector, Probe... -
Page 80: Accessories
Parts & Service 8.2 Accessories STANDARD ACCESSORIES: Battery, “AA” Alkaline Complete Probe and Hose Assembly (Gas & Draft) Instruction Manual Plastic Carrying Case OPTIONAL ACCESSORIES: Ambient Thermocouple, 10 ft. K-type Ambient Thermocouple, 1 in. K-type Bent Probe Tip Calibration Kit Differential Pressure Hose Assembly Gas Cylinder, 1000 ppm CO, 1000 ppm H Gas Cylinder, 500 ppm CO... - Page 81 Parts & Service Figure 8-1. Replacement Parts Instruction 24-9351...
- Page 82 Parts & Service – BLACK Figure 8-2. Replacement Parts FUSE Instruction 24-9351...
- Page 83 Parts & Service Figure 8-3. Replacement Parts Instruction 24-9351...
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Page 84: Sales/Service Centers
Parts & Service 8.3 Sales/Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Sales/Service Centers: United States United States United States United States United States California California California California California 7281 Garden Grove Blvd.,... -
Page 85: Appendix A - Display Screen Translations
Appendix A APPENDIX A Display Screen Translations This appendix shows the contents of the various screen displays that are seen while operating the PCA in all ten languages that the analyzer is capable of displaying. The language that is displayed on the analyzer is dependent on the analyzer’s model (refer to Table 1-1), and the language selected per Section 4.15. - Page 86 Appendix A English German (ENG) (DEU) Warm Up Screen BACHARACH, INC. BACHARACH, INC. PCA nn PCA nn Warmup nn KALIBRIEREN nn Sensor Status Screen (Errors) NO ERRORS DETECTED KALIBRIERUNG OK LOW BATTERY Batterie leer O2-SENSOR ERROR O2-Sensor CO-SENSOR ERROR CO-Sensor...
- Page 87 Polish Italian (POL) (ITA) BACHARACH, INC. BACHARACH, INC. PCA nn PCA nn NAGRZEWANIE nn RISCALDAMENTO nn NIE WYKRYTO BLEDOW NO RIVELAZIONE ERROR SLABY AKUMULATOR BATTERIA BASSA BLAD CZUJNIKA-O2 ERRORE SENSORE-O2 BLAD CZUJNIKA-CO ERRORE SENSORE-CO BLAD CZUJNIKA-CIAGU ERRORE SENSORE-TIRAG BLAD CZUJNIKA KOMINT...
- Page 88 Appendix A English German (ENG) (DEU) Saving Memory Screen SAVING MEMORY Speichere Daten in LOCATION nn Block nn Memory Directory Screen MEMORY DIRECTORY SPEICHER LISTE MEMORY EMPTY Speicher leer CLEAR MEMORY Speicher Lˆschen Draft Memory Screen DRAFT MEM FEINZUG MEM DRAFT Feinzug Clear Memory Screen...
- Page 89 Polish Italian (POL) (ITA) ZACHOWYWANIE MIEJSCE SALVARE MEMORIA W PAMIECI nn UBICAZIONE nn KATALOG PAMIECI INDIRIZZ MEMORIA PAMIEC PUSTA MEMORIA VUOTA WYCZYSC PAMIEC ANNULARE MEMORIA CIAG MEM TIRAGGIO MEM CIAG TIRAGGIO WYCZYSC PAMIEC ANNULARE MEMORIA PAMIEC DO PC DA MEMORIA A PC PRZESLAC DANE TRASMETTERE DATI WYCZYSC PAMIEC...
- Page 90 Appendix A English German (ENG) (DEU) Time/Date Setup Screen SETUP KONFIGURIEREN TIME Zeit DATE Datum Maintenance Password Screen MAINTENANCE INSTANDHALTUNG PASSWORD Kennwort Printer Setup Screen SETUP PRINTER KONFIGURIEREN PRINTER OPSAETNING PRINTER IR-HP/IR-IRDA/RS232 IR-HP/IR-IRDA/RS232 Maintenance Menu Screen MAINTENANCE INDSTANDHALTUNG CALIBRATION ABGLEICH USER NAME BENUTZERNAME Calibrate Menu Screen...
- Page 91 Polish Italian (POL) (ITA) USTAW PREPARAZIONE CZAS DATE DATA UTRZYMANIE MANTENIMENTO HASTO PAROLA DORDINE USTAW PRINTER PREPARAZIONE PRINTER IR-HP/IR-IRDA/RS232 IR-HP/IR-IRDA/RS232 UTRZYMANIE MANTENIMENTO WZORCOWANIE CALIBRAZIONE UZYWACZA IMIE NOME DELLíUTENTE WZORCUJ CALIBRARE TA-ZERO TA-ZERO TA-ROZP TA-DIFF TL-ZERO TL-ZERO TL-ROZP TL-DIFF CIAG TIRAGG WZORCUJ CALIBRARE TA-ZERO...
- Page 92 Appendix A English German (ENG) (DEU) Calibrate TL-Span Screen CALIBRATE ABGLEICHEN TL-SPAN TL-GAIN MEASURED Ist-Wert APPLIED Soll-Wert Calibrate NX Screen CALIBRATE NX ABGLEICHEN NX-GAIN MEASURED Ist-Wert APPLIED Soll-Wert Calibrate CO Screen CALIBRATE CO ABGLEICHEN CO-GAIN MEASURED Ist-Wert APPLIED Soll-Wert Calibrate CO/H2 Screen TESTGAS CO/H2 Pr¸fgas CO/H2 CO VALUE...
- Page 93 Polish Italian (POL) (ITA) WZORCUJ CALIBRARE TL-ROZPIETOS TL-DIFF MIERZONA MISURATO STOSOWANA APPLICATO WZORCUJ NX CALIBRARE NX MIERZONE MISURATO STOSOWANE APPLICATO WZORCUJ CO CALIBRARE CO MIERZONE MISURATO STOSOWANE APPLICATO TESTUJ GAZ CO/H2 PROVA GAS CO/H2 WARTOSC CO VALORE CO WPROWADZ WARTOSC CO IMMETTERE VALORE CO WZORCUJ H2 CALIBRARE H2...
- Page 94 Appendix A NOTES: A-10 Instruction 24-9351...
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Page 95: Appendix B - Printout Translations
Appendix B APPENDIX B – Printout Translations English German Danish (ENG) (DEU) (DAN) Combustion Test Data Draft Only Instruction 24-9351... - Page 96 Appendix B French Spanish Polish (FRA) (ESP) (POL) Combustion Test Data Draft Only Instruction 24-9351...
- Page 97 Appendix B Italian Dutch Swedish (ITA) (NED) (SVE) Combustion Test Data Draft Only Instruction 24-9351...
- Page 98 Appendix B Finnish (FIN) Combustion Test Data Draft Only Instruction 24-9351...
- Page 99 Instruction 24-9351...
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