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Summary of Contents for Alfa Plam GRANDE 37
- Page 1 A.D.METALNA INDUSTRIJA VRANJE Radnička br: 1 PELLET BOILER GRANDE 37 INSTRUCTIONS FOR USE, MAINTENANCE AND INSTALLATION ENG.V.1.0_JUN 2018...
- Page 2 Carbon dioxide builds up during the years and contributes to enhancing the greenhouse effect. The principle of clean combustion meets all the requirements of preserving the environment, and the Alfa Plam company has directed all its development and its activities in the direction of fulfilling this goal.
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Page 3: Table Of Contents
INFORMATION ON THE DISPOSAL AND STORAGE OF THE BOILER ............22 TECHNICAL CHARACTERISTICS OF THE GRANDE 37 - PELLET BOILER..........23 DIMENSIONS OF BOILER – GRANDE 37 ....................24 Scheme of hydraulic installation of pellet boiler – GRANDE 37 ............25... -
Page 4: The Purpose Of The User Guide
If the instructions happen to get lost, you can request a new copy from the manufacturer or an authorized dealer. RESPONSIBILITY OF THE MANUFACTURER By the delivery of this User Guide the Alfa Plam company a.d. disclaims any criminal or penal liability for direct or indirect causing of: accidents and /or damage that occurred due to non-compliance with standards or notes contained in this User Guide;... -
Page 5: Responsibility Of The Installer
Threaded rods Figure 1. Handling the boiler using the bracket GATHER ALL PACKAGING MATERIAL AND KEEP IT AWAY FROM THE REACH OF CHILDREN. PARTS OF PACKAGING MATERIAL (BAGS, FOILS, STYRENE) POSE A CHOKING HAZARD. RESPONSIBILITY OF THE INSTALLER The responsibility of the installer is to verify the correctness of installation, air supply and all the conditions that are required for the installation of pellet boilers. - Page 6 If the adjacent walls and flooring are made of materials that are not heat-resistant, it is necessary to ensure adequate protection and use of non-combustible insulation material. To protect the flooring from combustible materials, it is mandatory to insert a metal plate that is 3 to 4 mm thick with the front side at least 30 cm greater than the depth of the boiler, under the boiler.
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Page 7: The Flue Gas Exhaust System
Make sure that the room in which the pellet boiler is installed has a sufficient amount of clean air, which guarantees proper combustion. The air intake pipe should be of a minimum outer diameter of 110 mm and of a maximum length of 10 m. - Page 8 Figure 4. Cleansing element Pipes should be connected in such a way that their narrow connection element is always turned upward (Figure 4). We recommend you do not make long horizontal sections of connection to the chimney. If there is no other possibility, pipes should not have a slope downward, but upward to at least 5%.
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Page 9: Air Supply
AIR SUPPLY For proper combustion it is necessary to renew the air in the room with fresh air coming through an air opening in the wall through the grate at door of the boiler room or through the open window. These solutions ensure proper combustion and proper operation of the boiler. -
Page 10: Non-Return Valve
If the power cord is damaged, replace it. Replacement must be done only by an authorized person. The power connector should remain available after the final installation of pellet boilers. After installing the boiler the measurement of emission of flue gases is required. NON-RETURN VALVE ... -
Page 11: Safety Warnings
Only use pellet of guaranteed quality and do not use other fuels. Instruct all users of the possible risks and dangers and also inform them on how to manage pellet boilers. If the boiler is placed on a wooden floor, it should be insulated in an appropriate manner. The pellet boiler works in such a way that some underpressure is generated in the combustion chamber, so make sure that the flue gas uptake is heat proof. -
Page 12: Instructions For Boiler Safe Starting And Safe Cleaning
firewood value: 16.9 MJ/kg, that is 4.7 kWh/kg ash content: below 0.7% DO NOT use the boiler for burning waste. Always make sure you provide maximum safety. INSTRUCTIONS FOR BOILER SAFE STARTING AND SAFE CLEANING For starting the pellet boiler DO NOT in any case use heating oil, kerosene or similar derivatives and other flammable liquids. -
Page 13: Inspection And Parts That Need To Be Maintained
Your pellet boiler is a source of heat in which only pellet may be used. Annual maintenance of the boiler can only be performed by a person authorized by the Alfa Plam company a.d. Regular annual service will preserve proper operation of the heating units, ensure their greater efficiency, keep the warranty valid and extend the life of the machine itself. -
Page 14: Pellet Storage
Consult the supplier on the type of pellet, which needs to be 30 mm in size and have a 6 mm cross-section. Proper operation of the boiler depends on the type and quality of the pellets. The manufacturer is not in any way responsible for poor performance of the boiler due to the use of poor quality pellets. -
Page 15: Electrical Connection Diagram
Electrical connection diagram Control panel (display) – keys and functions Keys: Function Description To ignite or extinguish boiler press and hold the key for 3 s after On/Off the acoustic sound To Unblock the system when in Block Mode, press and hold the Unblock key for 3 s and longer after the acoustic sound. - Page 16 Manual Standby Press and hold key for 3s to activate Standby mode LED symbols: Igniter Led ON: Igniter is active Auger Led ON: Auger is active Pump Led ON: Pump is active Aux 1 Led ON: Aux 1 is active Additional motor Led ON: Additional motor is active Aux 2...
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Page 17: Menu
Er16 Communication error RS485 Er17 Airflow regulator error Er18 No pellet Er25 Cleaning motor error Er39 Airflow regulator broken Er41 Minimum airflow in CHECK UP phase not reached Er42 Maximum airflow reached Er47 Auger encoder signal error Er48 Unable to adjust the number of revolutions of auger motor Er52 Module error I/O I2C Other messages:... -
Page 18: Combustion Management Menu
By pressing P4 and P6 keys choose the desired menu or sub - menu. Use P3 key to open the desired menu or sub - menu. Parameter Name Maximum Value Current Value Minimum Value To increase or decrease parameter value press P4 or P6 keys. To save the new set parameter value press P3 key. To cancel all modifications and return to previous values press P1 key. -
Page 19: Heating Management Menu
By pressing P3 key Combustion Power Menu opens. Combustion Power Maximum power - Power 5 Current set power– Power 1 Minimum power – Power 1 By pressing P4 and P6 keys choose the desired combustion power. To save the new set parameter value press P3 key. To cancel all modifications and return to previous values press P1 key. -
Page 20: Chrono Menu
Room Thermostat This Menu provides the modification of set room temperature. This Menu is visible only if the ambient probe or room thermostat options are activated. Summer – Winter This Menu provides the modification of the boiler functionality depending on the season. The screen displays one of two symbols: Heating Power This Menu is not active. -
Page 21: Load Menu
There are three separated types of programming. For example, if the Daily program is activated, the other programs remain unchanged. After completing the programming it is necessary to select the desired modality in the Modality Menu to allow start up/shut down of the system for set time periods. The description of setting the desired program in the Chrono Menu: HRONO PROGRAM Keys... -
Page 22: Language Selection Menu
L a n g u a g e S e l e c t i o n M e n u This Menu allows language change on LCD display. K e y b o a r d M e n u Consists of two sub - menus: Menu Description... -
Page 23: 10.5. Possible Problems And Solutions
During this phase the initial pellet dosing starts and the auger supplies the required amount of pellet for ignition. During this phase the igniter, auger and flue gases motor are active. Ignition – Fixed Phase This phase lasts a fixed time period of 180 seconds. In case the ignition was successful before this phase ended it will continue until the time frame expires and the stove switches to stabilization phase. - Page 24 Faulty or poorly and then unscrew connected pump the plastic cap on Contact service the thermostat Faulty thermostat and press the reset button Check soiling of Obstruction of flue Press and hold P2 flue pipes and Er02 Safety pressure switch activation gases key longer than 3 chimney...
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Page 25: Information On The Disposal And Storage Of The Boiler
3 seconds Contact service Attention: If the recommended solution fails to remove the direct cause of the alarm CONTACT ALFA PLAM CALL CENTER or the closest authorized service INFORMATION ON THE DISPOSAL AND STORAGE OF THE BOILER Disposal of the boiler and its removal (as waste material) is under the responsibility of the owner of the boiler. -
Page 26: Technical Characteristics Of The Grande 37 - Pellet Boiler
WARNING: Boilers thrown in outside in natural environment is becoming a serious threat to humans as well as animals. When the boiler is disposed, it is necessary to dispose of CE marking, instructions for use and any other document related to the installation. 12. TECHNICAL CHARACTERISTICS OF THE GRANDE 37 - PELLET BOILER Name of characteristic Value... -
Page 27: Dimensions Of Boiler - Grande 37
DIMENSIONS OF BOILER – GRANDE 37 Figure 15... -
Page 28: Scheme Of Hydraulic Installation Of Pellet Boiler - Grande 37
14. Scheme of hydraulic installation of pellet boiler – GRANDE 37 MARKS: Pellet boiler Grande 37; Automatic air vent; Safety valve; Hydraulic separator; Circulator pump; Expansion vessel; Circulator pump; Non-return valve; Three-way valve with pipe thermostat; Circulator pump; Non-return valve;...
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