Ryobi BT3100 Operator's Manual
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Ryobi BT3100 Operator's Manual

10 in. (254 mm) table saw
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Your new Table Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual.
Thank you for buying a Ryobi Table Saw.
SAVE THIS MANUAL FOR FUTURE REFERENCE
OPERATOR'S MANUAL
10 in. (254 mm) TABLE SAW
BT3100

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Summary of Contents for Ryobi BT3100

  • Page 1 Your new Table Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual.

  • Page 2: Table Of Contents

    I Assembly ... 15-20 Assembly Leg Stand ... 15 Assembly Storage Brackets ... 16 Mounting Leg Stand to the Table Saw Base ... 16 To Install Front and Back Rails ... 16-17 To Install Miter Table and Fence ... 17 To Install Accessory Table and Rip Fence ...

  • Page 3: Rules For Safe Operation

    Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair. When servic- ing, use only identical Ryobi replacement parts.
  • Page 4 I KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. I AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations or expose to rain. Keep work area well lit.
  • Page 5 I GROUND ALL TOOLS. If tool is equipped with three- prong plug, it should be plugged into a three-hole electrical receptacle. I WHEN SERVICING use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage.

  • Page 6: Save These Instructions

    I SECURE THE SAW TO THE LEG STAND OR A WORK- BENCH capable of supporting the load of the saw plus any workpiece. This is necessary to avoid any risk of the saw tipping over.

  • Page 7: I Electrical

    GROUNDING ELECTRICAL ELECTRICAL CONNECTION Your Ryobi Table Saw is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat.

  • Page 8: I Glossary Of Terms For Woodworking

    It also helps keep the operator's hands well away from the blade. Push Stick A device used to feed the workpiece through the saw to help keep the operator's hands well away from the blade. Rabbet A notch in the edge of a workpiece.

  • Page 9: I Unpacking And Tools Needed

    Your Model BT3100 Table Saw is shipped complete in one carton and includes two table extensions, a rip fence, a miter fence with adjusting clamp, a blade guard, rails, and leg stand. Separate all parts from packing materials and check each...

  • Page 10: I Loose Parts List

    Description Rip Scale Indicator ... 1 Screw ... 1 Hex Nut ... 1 End Plug ... 4 Rip Fence ... 1 Sliding Miter Table ... 1 Accessory Table ... 1 Blade Guard With Riving Knife and Anti-Kickback Pawls ... 1 Large Wrench ...
  • Page 11 The following items are included with your table saw leg stand. A. Storage Bracket ... 4 B. Screw (1/4-20 x 1/2 in. Pan Hd.)... 4 C. Lower Brace ... 4 D. Hex Nut (5/16-18) ... 32 E. Washer (5/16 in.) ... 32 F.

  • Page 12: I Features

    Your saw is designed to perform as a versatile, accurate, precision cutting tool that is easy to operate. It is equipped with the following features for convenience, ease of use, and high-quality performance: • a combination saw blade • a bevel indicator to set the exact angle of the blade, with locking lever •...

  • Page 13: Operating Components

    Your Ryobi BT3100 table saw features a receptacle on the right side of the cabinet that permits use of accessories. Use only accessories that are listed for use with this tool. When...

  • Page 14: Blades

    BLADES It is recommended that you use only the RYOBI 10 in. (254 mm) Combination Blade, which is for use with the BT3100 Table Saw. You will get maximum performance with the following features: • 36 precision ground, micro-grain carbide teeth •...

  • Page 15: I Assembly

    Assembly is best done in the area where the saw will be used. When you remove the table saw base, loose parts, and hardware from the packing materials, check all items with the loose parts list and drawing. If you are unsure about the description of any part, refer to the drawing.

  • Page 16: Assembly Storage Brackets

    Ignoring these precautions can result in back injury. I Place the leg stand on the table saw base. Align the holes in the table with the holes in the end braces.

  • Page 17: To Install Miter Table And Fence

    I Check to make sure the rail clamps will securely clamp the rail before sliding the entire assembly into position. If not, tighten the square rail holder nut one-fourth (1/4) turn and recheck. I Slide the rail into position over both clamps and secure. I Mount the rear rail, following the same clamping procedure as shown for the front rail.

  • Page 18: To Install Accessory Table And Rip Fence

    I To remove the throat plate, first remove the screw holding the throat plate with a phillips screwdriver and lift the front end. Pull throat plate out toward the front of the saw. I To reinstall the throat plate, drop blade below saw table and place throat plate in the opening.

  • Page 19: Blade And Guard Assembly

    Failure to comply could result in accidental starting and possible serious injury. TO CHECK SAW BLADE INSTALLATION I To check the saw blade, first remove the screw holding the throat plate in place. Remove the throat plate. See Figures 16 and 17.

  • Page 20: To Install Blade Guard Assembly

    I Blade alignment with the riving knife can be adjusted for different blade widths. Refer to Settings and Adjustments in the Operations Section. Before continuing, read To Check, Replace or Adjust the Riving Knife and Blade Guard Assembly on page 25 to make sure of proper riving knife alignment.

  • Page 21: I Operation

    Do not modify the plug; if it will not fit the outlet, have the correct outlet installed by a qualified electrician. Refer to the Electrical page of this manual. Note: This table saw is designed to cut wood and wood composition products only. CAUSES OF KICKBACK Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed.

  • Page 22: Types Of Cuts

    I Knock out any loose knots with a hammer before making the cut. I Always provide proper support for the wood as it comes out of the saw. TYPES OF CUTS See Figure 22. There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut.

  • Page 23: Featherboard

    HOW TO MAKE A FEATHERBOARD See Figure 24. The featherboard is an excellent project for your BT3100. Select a solid piece of lumber approximately 3/4 in. thick, 3-5/8 in. wide and 18 inches long. Mark the center of the width on one end of the stock.

  • Page 24: Settings And Adjustments

    SETTINGS AND ADJUSTMENTS TO REMOVE THE BLADE See Figures 25 - 27. Use the two wrenches supplied with the saw in this proce- dure to replace the blade. WARNING: Unplug your saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury.

  • Page 25: To Check, Replace Or Adjust The Riving Knife And Blade Guard Assembly

    It is held in place by two bolts and hex nuts at its base. The bolts are set in slots that permit front-to-back adjustment. WARNING: Unplug the saw before working on it. If the saw is not unplugged, accidental start-up can occur, resulting in possible serious injury.

  • Page 26: To Adjust The Blade Depth

    1/4 in. but the lowest points (gullets) are below the top surface. See Figure 31. WARNING: Unplug the saw and make sure the blade guard assembly is installed and working properly to avoid serious personal injury. I Push the bevel locking lever to the left for elevation mode.

  • Page 27: To Lock The Miter Table

    See Figure 34. The miter table slides to let the operator slide the workpiece across the saw. A miter slide lock is mounted on the front of the miter table to lock it in place. The miter slide lock is placed in a slot on the base to align the miter table with the front edge of the saw table.

  • Page 28: To Make A Miter Cut

    I Make sure the wood is clear of the blade before turning on the saw. See Figure 35. I To turn saw ON, lift switch cover and press switch button. Then lower switch cover. I To turn saw OFF, (A) press or push outside of switch cover, or (B) lift switch cover and press switch button.

  • Page 29: To Make A Bevel Cross Cut

    Loosen the adjusting clamp to move it away from the blade if needed. I Place a support (the same height as saw table) behind the saw for the cut work. I Make sure the wood is clear of the blade before turning on the saw.

  • Page 30: To Make A Compound Miter Cut

    I Position the rip fence the desired distance from the blade for the cut and lock securely. I Place a support (the same height as saw table) behind the saw for the cut work. I Use a push stick to move small pieces of wood past the blade.

  • Page 31: To Make Non-Through Cuts

    I Remove the screw holding the throat plate in place. Remove the throat plate. I Raise the saw blade by pushing the bevel locking lever to the left and rotating the blade adjusting handle clockwise. I Put the saw in angle mode by pushing the bevel locking lever to the right.

  • Page 32: To Make Dado Cuts

    I Replace the throat plate with optional Dado Throat Plate. WARNING: Always put all spacers in proper location when changing back to saw blade. Failure to do so may result in possible injury and damage to the tool. I Always use push blocks, push sticks, or featherboards when making dado cuts to avoid the risk of serious injury.

  • Page 33: I Maintenance

    I Check the blade guard assembly. LUBRICATION This saw has been lubricated at the factory prior to shipment. Following extended use, you should inspect and lubricate the following areas to assure smooth operation.

  • Page 34: To Set Blade To 0 Or 45 Degrees

    TO SET BLADE AT 0 OR 45 See Figure 45. The angle settings of your saw have been set at the factory and, unless damaged in shipping, should not require setting during assembly. After extensive use, it may need to be checked.

  • Page 35: To Adjust The Bevel Locking Lever

    WARNING: Before plugging the saw back in to make test cuts, make sure the switch is in the OFF position and the blade guard is in place. Failure to do so may result in serious injury.

  • Page 36: To Adjust The Front And Rear Rail Clamps

    I Rotate each rail clamp to the left until it hits or comes in contact with the bottom of the saw table. I Tighten rail holder nut until it is snug. I Loosen rail holder nut one-fourth (1/4) turn.

  • Page 37: Checking Sliding Miter Table Assembly

    Begin by unplugging your saw. Failure to unplug saw could result in accidental starting causing possible serious injury. I Set saw up as if you were preparing to make a cut. Tighten rail clamps, miter locking clamps, adjusting clamp, etc.

  • Page 38: Making Adjustments To Sliding Miter Fence Table Assembly

    The miter fence must be perpendicular to the blade when set at zero degrees. WARNING: Begin by unplugging your saw. Failure to unplug saw could result in accidental starting causing possible serious injury. I Set the miter fence (H) at 0° as shown in figure 53. Miter indicator (I) should be set precisely on 0°...
  • Page 39 WARNING: Begin by unplugging your saw. Failure to unplug saw could result in accidental starting causing possible serious injury. TO ADJUST THE MITER FENCE I Set the miter fence (H) at 0° as shown in figure 53. Miter indicator (I) should be set precisely on 0° and secured in place with adjusting clamp (J).

  • Page 40: I Troubleshooting

    Page 40 SOLUTION Replace blade. Replace blade. Tighten all hardware. Reposition on flat surface. Adjust legs of table saw stand. Check Saw Blade Installation on page 20. Replace blade if neces- sary. Remount the rip fence. Clean and wax rails.
  • Page 41 CENTER. Clean, sharpen or replace blade. Replace with correct type. Remount blade. Realign and adjust the riving knife. Move locking lever to left. Change blade; rip blade typically has fewer teeth such as Ryobi 4650324, 24 tooth, carbide rip blade.
  • Page 42 NOTES NOTES Page 42...

  • Page 43: I Exploded View And Parts List

    RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 FOR BLADE GUARD ASSEMBLY, FOR MITER TABLE ASSEMBLY, REFER TO FIGURE 62 REFER TO FIGURE 59 FIGURE 58: 10 in. (254 mm) TABLE SAW FOR RIP FENCE ASSEMBLY, REFER TO FIGURE 60...
  • Page 44 RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw's on board receptacle. Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.
  • Page 45 * Item 96 includes parts 42, 78, 100 through 106, and 111. WARNING: Improper electrical repair of the table saw can result in damage to the drive system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool require safety testing and should only be performed by a Ryobi Authorized Service Center.
  • Page 46 RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 FIGURE 59: SLIDING MITER TABLE ASSEMBLY Description Miter Table Top ... 1 Miter Fence ... 1 Pivot ... 1 Saw Gage ... 2 Miter Indicator ... 1 Miter Fence Holder ... 1 Bolt (5/16-18 x 3-1/4 in.
  • Page 47 RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 Description Rip Fence ... 1 Screw (10-14 x 1/2 in. Pan Hd.) ... 2 Fence Roller...1 Roll Pin ... 1 Screw (10-24 x 1 in. Pan Hd.) ... 1 Clamper - B ...
  • Page 48 RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 Description Arbor ... 1 Woodruff Key (3/16 in.) ... 1 Ball Bearing (6003) ... 1 Bearing Plate ... 1 Arbor Pulley ... 1 Retaining Ring ... 1 Ball Bearing (6002) ... 1 Ball Bearing (6200ZZ) ...
  • Page 49 RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3100 FIGURE 62: BLADE GUARD ASSEMBLY Description Screw and Washer ... 2 Anti-Kickback Fingers ... 2 Spacer Cap ... 2 Torsion Spring ... 1 Push Nut ... 4 Dowel Pin... 1 Description 3/32 in.
  • Page 50 RYOBI 10 in. (254 mm) TABLE SAW – MODEL NO. BT3100 The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw’s on board receptacle. Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.
  • Page 51 RYOBI 10 in. (254 mm) TABLE SAW – MODEL NO. BT3100 The model number will be found on the data plate attached to the right side panel of the cabinet, next to the saw’s on board receptacle. Always mention the model number in all correspondence regarding your TABLE SAW or when ordering repair parts.

  • Page 52: I Parts Ordering / Service

    Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.

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