K&M FSD4000 Operating Manual

Juice dispenser
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EN
Juice Dispenser FSD4000
Translation of the original Operating Manual
compliant with EN 60335, Version 2.0
Please read this Operating Manual prior to assembly/installation/initial start-up.
Only properly trained personnel shall be permitted to connect and install the equipment.
Manufacturer: K. & M. Holland GmbH - Industriestr. 14 - D-94327 Bogen
Tel.: +49 (0) 9422 507 0 - Fax: +49 (0) 9422 507 300 - info@kmholland.de - www.kmholland.de

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Summary of Contents for K&M FSD4000

  • Page 1 Juice Dispenser FSD4000 Translation of the original Operating Manual compliant with EN 60335, Version 2.0 Please read this Operating Manual prior to assembly/installation/initial start-up. Only properly trained personnel shall be permitted to connect and install the equipment. Manufacturer: K. & M. Holland GmbH - Industriestr. 14 - D-94327 Bogen...
  • Page 2: Table Of Contents

    3.2 Technical data FSD4000 3.3 Equipment 4. Unpacking/scope of delivery ................20 4.1 Disposal of transport packaging 4.2 Scope of delivery for juice dispenser FSD4000 5. Installation and connection .................. 21 5.1 Prior to installation 5.2 Installation and connection 6. Initial start up ......................23 6.1 Inserting and connecting the Bag-In-Box...
  • Page 3 9.2 Miscellaneous cleaning tasks 9.3 Interval for replacing the filter of condenser fan 9.4 Reset the runtime counter after the filter change 10. Energy-saving and environmental awareness ..........41 11. Disassembly, decommissioning, disposal ............41 12. Wiring diagram FSD4000 ..................42 13. Wear and spare parts list ..................44 Subject to technical change without prior notice! Version 2.0, 11/2017...
  • Page 4: Declaration Of Conformity

    Juice Dispenser FSD4000 © K. & M. Holland GmbH Declaration of Conformity K. & M. Holland GmbH Address: Industriestraße 14 – D-94327 Bogen Juice Dispenser Description of machine: FSD4000 Model description: This product is compliant with the following European Directives:...
  • Page 5: Declaration Of Conformity With Regulation (Eu) No 517/2014

    © K. & M. Holland GmbH Juice Dispenser FSD4000 Declaration of conformity with Article 14 of Regulation (EU) No 517/2014 of the European Parliament and of the Council We, K. & M. Holland GmbH, VAT identification number DE 131454789, declare under our sole responsibility that when placing on the market pre-charged equipment, which we import to or...
  • Page 6: Identification

    Juice Dispenser FSD4000 © K. & M. Holland GmbH Identification Manufacturer K. & M. Holland GmbH Industriestr. 14 D-94327 Bogen Telephone: +49 (0) 9422 507 0 Telefax: +49 (0) 9422 507 300 info@kmholland.de www.@kmholland.de About this Operating Manual Issue date:...
  • Page 7: Purpose Of This Guide

    © K. & M. Holland GmbH Juice Dispenser FSD4000 1. Purpose of this guide This Operating Manual describes the installation, the function, operation, and maintenance of the juice dispenser Furthermore, this manual provides information about safe and efficient handling of the juice and dispenser. 2. Safety This juice dispenser is compliant with the applicable safety regulations. However, improper use may lead to personal injuries and property damage.
  • Page 8 Juice Dispenser FSD4000 © K. & M. Holland GmbH Children must be supervised in order to ensure they do not play with the juice dispenser In order to prevent damage and/or injuries, only your dealer, the service department, or qualified personnel shall be permitted to repair damaged electrical connecting lines...
  • Page 9: Intended Use

    © K. & M. Holland GmbH Juice Dispenser FSD4000 2.2 Intended use The juice dispenser is designed explicitly to cool and dispense packaged concentrates (Bag-In- Box = BIB). Water is mixed to the juice concentrate which produces a drinkable beverage (post mix procedure).
  • Page 10: Reasonably Foreseeable Misuse

    Juice Dispenser FSD4000 © K. & M. Holland GmbH IMPORTANT This alters the user to act in a responsible manner and relates to the safe usage of the juice dispenser. NOTE Tips and useful information. 2.4 Reasonably foreseeable misuse Any other use that is not compliant with the “Intended use” or goes beyond the aforementi- oned is considered incorrect use.
  • Page 11: Technical Safety

    © K. & M. Holland GmbH Juice Dispenser FSD4000 2.6 Technical safety And prior to installing and connecting juice dispenser, inspect the equipment for visible dama- ge. Do not attempt to operate a damaged juice dispenser. A damaged juice dispenser can jeo-...
  • Page 12 Juice Dispenser FSD4000 © K. & M. Holland GmbH any damage to the juice dispenser, these data must be compatible. If in doubt, please call the Customer Service Department. Extension cables or portable power strips must not be used to connect the juice dispenser to the mains power supply.
  • Page 13: Intended Use

    © K. & M. Holland GmbH Juice Dispenser FSD4000 2.8 Intended use The juice dispenser is designed for a specified climate class (N: ambient temperatures of +16 to +32 °C, relative humidity up to the max. 75%). The equipment is intended to be used exclu- sively indoors. Keep the door open only as long as possible. Otherwise, the temperature inside the refrigera- ted area will rise.
  • Page 14: Responsibility Of The Personnel

    Juice Dispenser FSD4000 © K. & M. Holland GmbH In office/floor supply or similar self-service applications, only staff instructed in operation of the juice dispenser shall supervise the juice dispenser. Trained personnel shall carry out care proce- dures and be available for questions regarding the use of the equipment. The operator shall ensure that electrical equipment and operating facilities are in a fit state. Compliance with the 2007/30/EC Directive for the use of work equipment is mandatory.
  • Page 15: Machine Identification And Warning Labels

    © K. & M. Holland GmbH Juice Dispenser FSD4000 Dripping water protection on the outside of the fruit juice dispenser Overheat protection on compressor Safety switch to prevent excessive current consumption of the compressor Air fans with grip protection Control device for emergency shutdown...
  • Page 16: Description

    The control hardware consists of two components. The first and central component in the FSD4000 is the main control unit. The second component is the capacitive keyboard, which is installed in the door of the fruit juice dispenser. In addition, there is a portioning dongle, which can be retrofitted as an option.
  • Page 17: Technical Data Fsd4000

    © K. & M. Holland GmbH Juice Dispenser FSD4000 3.2 Technical data FSD4000 Modell FSD4000-2 FSD4000-3 Capacity 2 x 10 l BIB* 3 x 10 l BIB* Dispensing capacity 60 l/h at +6 bis +8 °C Cooling capacity 700 Watt (t = 0 °C)
  • Page 18: Equipment

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 3.3 Equipment 1. Side panels removable for maintenance purposes 2. Height-adjustable feet 3. Lock 4. Illuminated display or flat stainless steel door, depending on the model 5. Control Unit - Display 6. Capacitive product dispensing buttons (labelling provided by the owner) 7. Hidden-Button 8.
  • Page 19 © K. & M. Holland GmbH Juice Dispenser FSD4000 14. Control Unit - Temperatur control panel 15. Grey Service-Button 16. Green Standby-Button 17. Bag-Room, refrigerated 18. Bag storage panel (maximum capacity 55 kg), can be folded up for maintenance purposes 19.
  • Page 20: Unpacking/Scope Of Delivery

    Kältemittel und das im Kompressor befindliche Öl nicht in die Umwelt entweichen kann. 4.2 Scope of delivery for juice dispenser FSD4000 Bitte sorgen Sie dafür, dass Ihr Altgerät bis zum Abtransport kindersicher auf- bewahrt wird. Hierüber informiert Sie...
  • Page 21: Installation And Connection

    © K. & M. Holland GmbH Juice Dispenser FSD4000 5. Installation & connection WARNING Only an authorised technician shall be permitted to proceed with the installation, connection, and initial start-up of the dispenser. Improper installation can cause health hazards and risks to the environment. When installing and connecting the juice dispenser, compliance with the manual is mandatory.
  • Page 22: Installation And Connection

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 5.2 Installation and connection WARNING During the installation ensure not to tip over the juice dispenser. The excessive weight of the juice dispenser can cause severe injuries. CAUTION Ensure to wear safety gloves during the installation. Sharp corners on the sheet metal and on the components of the equipment bear an inherent risk of cutting injuries to hands and fingers.
  • Page 23: Initial Start Up

    © K. & M. Holland GmbH Juice Dispenser FSD4000 6. Initial start-up IMPORTANT This juice dispenser is exclusively designed for the indoor operation/use and must not be operated outdoors. Prior to the initial start-up, the inside of the dispenser must be cleaned using a damp cloth and subsequently dried.
  • Page 24: Water Flow/Concentrate Supply Control

    Juice Dispenser FSD4000 © K. & M. Holland GmbH Press the mixing spout down until it contacts the mechanical stop on the concentrate inlet. Prior to dispensing the very first drink, press the respective tap for approx. 1 min. in order to dispense only water (rinsing the water line). Open the concentrate valve – the juice dispenser is now ready.
  • Page 25: Operation

    © K. & M. Holland GmbH Juice Dispenser FSD4000 7. Operation 7.1 Requirements for the operation Switch on the juice dispenser The juice dispenser is in factory-resetting mode Error reporting is not activated IMPORTANT If the juice dispenser will not be used for an extended period of time, remove the Bag-In-Box packs. This will prevent the accumulation of mould fungi. Switch off the...
  • Page 26: Service Interface

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 7.4 Service interface Via the service interface, the parameters can be accessed with a PC software. Furthermore, with the PC software you can access to the commissioning functions, e.g. a valve test.
  • Page 27: Parameters

    © K. & M. Holland GmbH Juice Dispenser FSD4000 7.6 Parameters In order to achieve a good adaptability of the control software to the different machine versi- ons, without having to create their own software variants, the control software has a few para- meters. Parameter Unit Default Basic setting Number of juice lines 2-4 (depend. o. t. model)
  • Page 28 Juice Dispenser FSD4000 © K. & M. Holland GmbH Dispensing control First flushing Intermediate flushing Min. flush time Max. dispensing time Bag empty limit juice 1 Bag empty limit juice 2 Bag empty limit juice 3 Bag empty limit juice 4 Reference min. Switch-on delay of the pump...
  • Page 29: Temperature Controller For Cooling System

    © K. & M. Holland GmbH Juice Dispenser FSD4000 7.7 Temperature controller for cooling system The cooling system is switched on when the „cooling block temperature“ + „cooling block hys- teresis“ is exceeded. Also when you push the button and the „cooling block temperature“ is over the setpoint. The cooling system is switched off when the „cooling block temperature“ is...
  • Page 30: Standard Operation

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 7.12 Standard operation In normal operation the display shows the „Drinking temperature“. The push buttons, button lighting, cup region lighting and the door light are activated. 7.13 Main-Menu structure Standby Drinking temperature...
  • Page 31: Dispensing Process

    © K. & M. Holland GmbH Juice Dispenser FSD4000 7.14 Dispensing process Pressing one of the juice buttons initiates the dispensing of a portion size when the portioning option is installed. If the portioning option is not installed, the juice output is stopped by relea- sing the button -> free flow for the time of the button actuation, but no longer than the „max. taping time“. Simultaneous dispensing at several outlets is possible. A controller ensures that several water valves are not opened or closed simultaneously. The pressure boost pump is switched off in or-...
  • Page 32: Portion Control

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 7.16 Portion Control Portioning is only possible with the Portion Control Dongle, where the portioning times are programmed. By pressing a dispensing button, the automatic dispensing process starts for the duration of the programmed portioning time. Basically, the first portion size is selected. The dispensing ope-...
  • Page 33: Editing Portion Times

    Betätigung der Service Taste für 3 Sekunden. Die (Anzeige ‚Por’). © K. & M. Holland GmbH Juice Dispenser FSD4000 eit ‚P x’ blinkend an, wobei x die Nummer des Saftauslaufs angibt. Wird die Service Taste nur kurz betätigt, wird die Programmierung für den Auslauf abgebrochen te springt die Steuerung wieder in den Programmiermodus und die Steuerung springt auch wieder in den Programmiermodus (Anzeige ‚Por’).
  • Page 34: Deactivating The Juice Lines

    Funktionsbeschreibung FSD 4000 Taste vorzuwählen (wird für 3 Sekunden gehalten), bevor der zu Bearbeitende Auslauf gewählt wird. Juice Dispenser FSD4000 © K. & M. Holland GmbH Mit Auswahl des Auslaufs wird die zugehörige Portionierungszeit in 1/10 Sekunden angezeigt und die zugehörige Auslauf-Taste leuchtet. Zum Bearbeiten der Zeit ist die versteckte Taste zu betätigen.
  • Page 35: Bag-Empty-Control And Change

    © K. & M. Holland GmbH Juice Dispenser FSD4000 7.21 Bag-Empty-Control and change When rinsing the fruit juice dispenser (transition Standby => Normal), the reference value for water is determined at the end of the rinsing process. This in addition to the „reference mini- mum“ offset is used for the plausibility check of the juice reference value. The juice reference va-...
  • Page 36: Troubleshooting

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 8. Troubleshooting Should a malfunction occur, first, verify the information and tips provided in the table below and ensure that all instructions have been followed. It is quite possible that the cause is very minor. CAUTION Ensure to disconnect the power and safeguard the equipment from accidental re- start when working on the juiced dispenser.
  • Page 37: Cancelling The Errors In The Service-Menu

    © K. & M. Holland GmbH Juice Dispenser FSD4000 Bag room < „Bag room E 31 Fan can not be controlled, Normal operation, error can be Min. Alarm“ ambient temperature too low canceled Bag room > „Bag room E 32...
  • Page 38: Maintenance And Cleaning

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 9. Maintenance and cleaning The information about how to clean and troubleshoot the juice dispenser is described below. Regular service compliant with the maintenance schedule is mandatory and a prerequisite for the effective use of the juice dispenser. The cleaning schedule can be found on the inside of...
  • Page 39: Daily Cleaning

    © K. & M. Holland GmbH Juice Dispenser FSD4000 9.1 Daily cleaning Following appropriate instructions, the operating personnel may be permitted to proceed with the cleaning tasks. CAUTION Be advised that sharp corners and components on the equipment may cause cut- ting injuries to hands and fingers during the cleaning process.
  • Page 40: Miscellaneous Cleaning Tasks

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 9.2 Miscellaneous cleaning tasks The refrigerant condenser must be thoroughly cleaned and inspected once a year by an authorized service firm. Only clear water shall be used to clean the door seal. Never use oil or grease to treat the door seal.
  • Page 41: Energy-Saving And Environmental Awareness

    © K. & M. Holland GmbH Juice Dispenser FSD4000 10. Energy-saving and environmental awareness A contaminated refrigerant condenser causes an increased level of power consumption. Clean the condenser as described on page 38 “Maintenance and cleaning”. High room temperatures, direct sunlight, or installing the equipment near a heat source (stove, heater) increases the power consumption.
  • Page 42: Wiring Diagram Fsd4000

    Juice Dispenser FSD4000 © K. & M. Holland GmbH F S D _ 4 0 0 0 _ 4 _ 3 13. Wiring diagram FSD4000 E P N S B 2 4 0 5 2 4 V / 5 A...
  • Page 43 © K. & M. Holland GmbH Juice Dispenser FSD4000 _ 2 _ l e i t i g C o n d e n s e r C o m p r e s s o r R e f r i g e r a t in g...
  • Page 44: Wear And Spare Parts List

    Juice Dispenser FSD4000 © K. & M. Holland GmbH 12. Wear and spare parts list Item Door seal für FSD4000-2 E45-300-202 Door seal für FSD4000-3 E45-300-203 Compressor Aspera NEK6170Z E30-100-002 Drip tray for compressor Aspera NEK6170Z E46-201-006 Condenser FCE-V 100 U...
  • Page 45 © K. & M. Holland GmbH Juice Dispenser FSD4000 Subject to technical change without prior notice! Version 2.0, 11/2017...
  • Page 46 Juice Dispenser FSD4000 © K. & M. Holland GmbH Subject to technical change without prior notice! Version 2.0, 11/2017...
  • Page 47 © K. & M. Holland GmbH Juice Dispenser FSD4000 Subject to technical change without prior notice! Version 2.0, 11/2017...
  • Page 48 Juice Dispenser FSD4000 © K. & M. Holland GmbH Your dealer: Manufacturer: K. & M. Holland GmbH - Industriestr. 14 - D-94327 Bogen Tel.: +49 (0) 9422 507 0 - Fax: +49 (0) 9422 507 300 - info@kmholland.de - www.kmholland.de...

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