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Installation/Operator's Manual
External Furnace Model: 1600EF
COAL ONLY
Tested & Listed
Portland
By:
Oregon USA
Report #
215-S-13b-2
U.S. Environmental Protection Agency
Certified to comply with 2015
particulate emissions standards.
SAFETY NOTICE:
If this furnace is not properly installed, a house fire may result! For your safety, follow these installation instructions.
Contact local building or fire officials about restrictions and installation requirements in your area. This furnace
must be installed by a qualified technician. Keep these instructions for future reference.
Safety Tested to UL 391
United States Stove Company • 227 Industrial Park Road • South Pittsburg, TN 37380 • www.usstove.com
851846F-0704G
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Table of Contents
Related Manuals for Clayton 1600EF
Summary of Contents for Clayton 1600EF
- Page 1 Installation/Operator’s Manual External Furnace Model: 1600EF COAL ONLY Tested & Listed Portland Oregon USA Report # 215-S-13b-2 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. SAFETY NOTICE: If this furnace is not properly installed, a house fire may result! For your safety, follow these installation instructions.
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Page 2: Unit Dimensions
Unit Dimensions D-RINGS FOR GUY WIRE ATTACHMENT 17-5/16" 55-5/8" BLOWER SPEED SELECTOR SWITCH 5-3/16" 24-1/4" 6" FLUE GAS OUTLET LIMIT SWITCH ACCESS 65-1/2" 10" HOT AIR OUTLET HOT WATER COIL ACCESS 45-3/4" (OPTIONAL) 6.00 29-3/16" 12" COLD AIR RETURN 43-7/16" 31-5/8"... -
Page 3: Disclaimer Notice
If installed as a Central Furnace, this unit will have it’s own central ducting system and will essentially be your primary heat source. If installed as a Supplementary Furnace, the 1600EF will assist an Electric, Gas or Oil Fired Furnace in heating your home by utilizing the existing furnace’s duct work system. The 1600EF must not be wired in conjunction with the existing furnace. -
Page 4: Chimney Requirements
Attach the appropriate chimney pipe lengths to the chosen chimney base plate and finish with a rain cap. Secure the chimney with guy wires to each of the four anchors point on the furnace. Your furnace requires it’s own chimney system and can not share a flue with another appliance. Once you have selected a location for the furnace and connected your furnace to a chimney and a 110 volt GFCI outlet, you will need to commence an initial firing. -
Page 5: Importance Of Proper Draft
IMPORTANCE OF PROPER DRAFT Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance. -
Page 6: Types Of Installation
Types Of Installation NO DUCT WORK INSTALLATION Cold air return must be installed in all installations, even those without an air duct system. If you do not, the furnace will not be able to heat the home. A filter should be installed in the cold air return. Furnace filters should be checked and cleaned/replaced regularly. -
Page 7: Installation Examples
Installation Examples Installation #1 With this installation, a back draft damper (optional) is inserted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. -
Page 8: Door Handles
Furnace Assembly Instructions SHAKER GRATE HANDLE Read and follow these instructions in the event you have to replace or re-assemble components of your Insert the Shaker Rod into the hole on the ash door furnace. frame as shown. Then attach the Shaker Bracket to the front of the furnace using two 1/4-20 x 3/4”... - Page 9 Distribution Blower & ACC. All electrical connections should be done by a qualified electrician. 1. To replace the Honeywell Limit Control (A): Unplug from power supply The control may be removable thru the access panel on item “B”. However it may be easier to remove item “B” entirely for better access.
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Page 10: Baffle/Brick Replacement
Motorized Natural Draft Replacement 1. Make certain the unit has been unplugged from the power source. Remove the cover from the motor and remove the two wire nuts and grounding screw. With a pair of pliers, remove the strain relief and cord assembly from the motor. -
Page 11: Testing And Operating Procedures
• Close by-pass damper and set all draft controls to your own needs. It may take 3 to 4 coal fires to determine how your local coal and the Clayton Furnace reacts together. Adjusts drafts accordingly. • When loading with a good bed of coals in the morning - Open by-pass damper. - Page 12 • Equip your home with fire extinguishers and smoke detectors appropriately located. • Coal should be placed directly onto the cast iron shaker grate of the Clayton furnace. Do not use additional grates and/or irons. • Do not allow ashes to build up higher than 2” above grates.
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Page 13: Over Firing
• NEVER throw water on the fire or at the furnace, as rapidly expanding steam could result in a severe scalding. • Slow fires: It is not recommended burning the Clayton furnace any more than necessary early in the fall and late spring, as you cannot keep the firebox hot enough (without overheating your home) to burn gases. Slow fires can cause excessive creosote build-up in smoke pipe, chimney and firebox. -
Page 14: Trouble Shooting And Problem Solving
Trouble Shooting And Problem Solving Problem Solution • Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. • Check ash pit — if it is too full, empty. • Make sure all of chimney mortar connections are airtight. •... -
Page 15: Wiring Diagram
Wiring Diagram SERVO MOTOR -15-... -
Page 16: Parts Diagram
Parts Diagram -16-... -
Page 17: Parts List
Parts List Key Description Part # Key Description Part # Grate Retainer 40312 Inner Top, Painted 25726B Shaker Bar 891341 Insulation, Top-Front 88150 Shaker Grate Section 40314 Insulation, Top-Middle 88151 Front Liner 40344 Insulation, Top-Rear 88152 Back Liner 40313 Mount, Flue Outlet (25727) 891916 Full Firebrick (4-1/2 x 9 x 1-1/4) 89066... - Page 18 Parts Diagrams And Lists - Motorized Draft Kit Key Description Part # Weldment, Draft Tube 68872 Spin Draft 40379 3/8-16 x 2-1/2 Carriage Bolt 83503 Lock Nut, 3/8-16 83274 Actuator, Motorized Draft 80592 Tube, Flipper 23899 Flipper 23898 #8 x 1/2 Tek Screw, Hex Head 83455 Strain Relief 80154...
- Page 19 Parts Diagrams And Lists - Fan Center Control Key Description Part # Electrical Box Cover 25742 Electrical Box Body 25743 Switch, 3-Position 80692 Harness, 6 Circuit Receptacle 80583 Harness, 3 Circuit Receptacle 80584 Harness, 2 Circuit Receptacle 80585 Transformer, Fan Center 80130 Strain Relief 80154...
- Page 20 Domestic Hot Water Coil Kit - Optional This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. 1. Remove the access panel on the rear of the furnace enclosure.
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Page 21: Stove Operation
Bulletin RC454 A guide to Burning coal in your furnace Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. Anthracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanliness which make it a good choice for the home. - Page 22 Bulletin RC454 When the fire is well established and the room is becoming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and controls as the chimney provides the draft necessary to not only exhaust the smoke, but to pull combustion air into the heater as well - and no two chimney’s perform the same.
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Page 23: Service Provider
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary. -
Page 24: Limited Warranty
Limited Warranty Warm Air Furnace The operation of this heater in a manner inconsistent with the owner’s manual will void the warranty and is also against federal regulations. United States Stove Company warrants to the original purchaser its heating products against premature failure of any component due to workmanship, quality, or materials as follows: TIME PERIOD: Firebox ............................ -
Page 25: How To Order Repair Parts
How To Order Repair Parts This manual will help you obtain efficient, dependable service from the furnace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certification Plate located inside the cabinet door.