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Model: 1602G / 1802G OWNER'S
MANUAL
COAL ONLY
Gravity Style (Up-Flow) Supplemental Furnace
Safety Tested to UL 391
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
SAFETY NOTICE:
If this furnace is not properly installed, a house fire may result! For your safety, follow these installation instructions. Contact local
building or fire officials about restrictions and installation requirements in your area. This furnace must be installed by a qualified
technician. Keep these instructions for future reference.
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
851768C-1003G
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Table of Contents
Related Manuals for Clayton 1602G
Summary of Contents for Clayton 1602G
- Page 1 Model: 1602G / 1802G OWNER’S MANUAL COAL ONLY Gravity Style (Up-Flow) Supplemental Furnace Safety Tested to UL 391 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. SAFETY NOTICE: If this furnace is not properly installed, a house fire may result! For your safety, follow these installation instructions. Contact local building or fire officials about restrictions and installation requirements in your area.
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Page 2: Disclaimer Notice
INTRODUCTION CLEARANCES Thank You for your purchase of a U.S. Stove Coal Burning Grav- COMBUSTIBLE WALL ity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached after much careful thought Model Model and consideration. We are very proud you chose this furnace and 1602 - 20”... -
Page 3: Creosote - Formation And Need For Removal
installations, always follow the chimney manufacturer’s instruc- tures in the appliance. Inadequate draft may cause backpuffing tions. into the room and ‘plugging’ of the chimney. If at all possible, use the factory built, class A 103HT chimney “Inadequate draft will cause the appliance to leak smoke into the mentioned above. -
Page 4: Dampers On Stove Pipes
HEATED AIR DISCHARGE The connector pipe should never be used as a chimney. IMPORTANT INFORMATION FOR ALL The Clayton furnace is designed for use as a supplemental heating source. When used as a supplementary furnace, the 1602/1802 is CONNECTOR PIPES... -
Page 5: Installation Examples
INSTALLATION EXAMPLES Installation #1 With this installation, a back draft damper (optional) is insert- ed into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back damper is em- ployed, it should be located as close to the existing furnace ple- num as practical. -
Page 6: Combustion Air
Tighten the nut, then back off 1/4 turn to allow free opera- When installing a Clayton Furnace, return air MUST BE incor- tion of the handle. porated into the system. Return air can be provided by installing Follow these same directions for the ash door handle assembly. -
Page 7: Shaker Grate Handle
SHAKER GRATE HANDLE SPRING HANDLES Insert the Shaker Rod into the hole on the ash door frame as Attach the four(4) spring handles to the Feed/Ash Doors, Baffle shown. Then attach the Shaker Bracket to the front of the fur- Rod, and Shaker Rod by twisting the springs counter-clockwise nace using two 1/4-20 x 3/4”... -
Page 8: Wiring Diagram
NOTE: The extra brown wire on the fan center has no use. It Junction Box should be capped off or removed. Insulation (5” x 5”) The conduit may be cut shorter to provide a cleaner installation. Rocker Switch 800 CFM Blower Romex Cable Clamp Gasket, Blower Fan Center Control... - Page 9 FORCED DRAFT BLOWER - 69189 Using two 1/4-20 x 1” bolts and nuts, attach the draft blower adapter to the draft tube on the front of the furnace. Then mount and secure the draft blower to the adapter with the three 10-24 Kep nuts. Plug the blower into the outlet on the front of the furnace.
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Page 10: Fuel Selection
It may take 3 to 4 coal fires to determine how your When the furnace reaches the third set point on the limit control, local coal and the Clayton Furnace reacts together. Adjusts the draft blower will shut-off. The draft blower will come back on drafts accordingly. -
Page 11: Operating Notes
See our Bulletin RC454 at the rear of this manual for the • Slow fires: It is not recommended burning the Clayton furnace any best information available on burning coal. more than necessary early in the fall and late spring, as you can- •... - Page 12 EFFICIENCY Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non- Efficiencies can be based on either the lower heating value (LHV) combustible floor or on the ground, away from all combustible or the higher heating value (HHV) of the fuel.
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Page 13: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING Problem Solution • Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. • Check ash pit — if it is too full, empty. • Make sure furnace room is not too airtight. •... -
Page 14: Parts Diagram
PARTS DIAGRAM 29 30... -
Page 15: Parts Diagram And List
PARTS DIAGRAM AND LIST Description Part # Description Part # Feed Door Assy. (w/Rope Gasket) 69091 Front Filler 23817 Front Filler - 1800 24190 Door Handle 24179 Draft Cover 23818 Lock Nut, 1/2-13 83444 Draft Cover - 1800 24508 Washer 83835 Room Blower - 800 CFM 80530... - Page 16 PARTS DIAGRAMS AND LISTS - 69189 Description Part # Drqft Blower Assembly 69190 FAD Bracket 69192 Bolt, 1/4-20 x 1” 83379 Lock Nut, 1/4-20 83261 Kep Nut, 10-24 83244 UFB908 COLD AIR RETURN / FILTER BOX - OPTIONAL KIT As mentioned earlier in this manual, a cold air return and/or filter box should be incorporated into your furnace installation.
- Page 17 DOMESTIC HOT WATER COIL KIT - OPTIONAL This Furnace will accept the installation of a Domestic Hot Wa- ter Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. Remove the access panel on the rear of the furnace enclo- sure.
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Page 18: Stove Operation
BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn both es the chances of forming clinkers. When shaking the grate(s) Bituminous and Anthracite coal. Anthracite is perhaps the best be gentle. - Page 19 BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE To revive a coal fire that is almost out, (1) open the ash door and stove pipe damper and close the spin damper under the door to For extended operation, such as overnight, the fire will need to get a good draft through the grate.
- Page 20 NOTES...
- Page 21 NOTES...
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Page 22: Service Record
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary. -
Page 23: Limited Warranty
Limited Warranty Warm Air Furnace The operation of this heater in a manner inconsistent with the owner’s manual will void the warranty and is also against federal regulations. United States Stove Company warrants to the original purchaser its heating products against premature failure of any component due to workmanship, quality, or materials as follows: TIME PERIOD: Firebox ............................ -
Page 24: How To Order Repair Parts
HOW TO ORDER REPAIR PARTS This manual will help you obtain efficient, dependable service from the furnace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certification Plate located below the ash door.