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Summary of Contents for Kaindl BSG 60
- Page 1 OPERATION MANUAL FOR DRILL GRINDING MACHINE BSG 60 Kaindl-Schleiftechnik REILING GmbH, Remchinger Str. 4, D-75203 Königsbach-Stein, Germany Tel.: +49 7232/4001 -0, Fax.: +49 7232/4001 -30, Internet: www.kaindl.de, E-Mail: info@kaindl.de...
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Page 3: Ec Declaration Of Conformity
DECLARATION OF CONFORMITY The manufacturer: Kaindl-Schleiftechnik Reiling GmbH Remchinger Straße 4 75203 Königsbach-Stein Germany declares that the machine described herein: Type: refers to the security and health requirement EC-Machine instruction (2006/42/EC) of the following EC instructions: EC-Instruction EMV (2004/1 08/EC) -
Page 4: Environmental Conditions For Set Up
SET UP ENVIRONMENTAL CONDITIONS FOR SET UP SAFETY ADVICE DIRECTED USE PREDICTABLE WRONG APPLICATION... - Page 5 START UP is your electric current identical to the data on the nameplate of the motor. EXPLANATION OF SAFETY ICONS When moving the Laser beam Eye protection during machine, disconnect from Gerneral danger warning grinding against electric current. kicked around particles...
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Page 6: Technical Data
TECHNICAL DATA DIMENSIONS Length 570 mm Depth 320 mm Height 400 mm Weight 52 Kg Range/Basic version 3-40 mm Ø Special accessory 40-60 mm Ø Grinding wheel 200 x 40 x 51 mm Ø Noise emission < 70 dB (A); Emission- acoustic pressure at workplaces (ear level) as per DIN EN ISO 11 204 Operating conditions Sharpening of a HSS drill Ø... -
Page 7: Description Of Components
DESCRIPTION OF COMPONENTS... - Page 8 ACCESSORIES...
- Page 9 OPERTATION For drills from use the prism including the inner jaws. For drills from remove the inner jaws. Loosen the 4 pcs socket head cap screws with a suitable key SW 2,5 (see picture 2). Place the inner jaws inside the prism in the way that the graduation marks are in line with the outer marks (1 , picture 1 ).
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Page 10: Web Thinning Of Spiral Drills
GRINDING OF RIGHT HAND SPIRAL DRILLS Adjust prism rest to and support to scale value (picture 1 ). For the clearance angle adjustment, open fixation screw and adjust with the eccentric locking screw to the value listed below (picture 2). The smaller the scale number, the smaller the clearance. -
Page 11: Grinding Of Left Hand Drills
GRINDING OF LEFT HAND DRILLS Let project the drill outside the prism depending on Bild 1 diameter (same as for right hand drills). (as shown on the picture, Pos. 1 ). For adjusting the correct clearance angle, remove the stepless clearance angle adjustment from boring (1 , picture 2) and screw it in boring (2). -
Page 12: Cross - Or Facet Shape
CROSS OR FACET SHAPE The drill is aligned as a right hand cutting spiral drill to the right graduation mark (picture 1 ). For the cross facet shape align the drill always to the total length of the pin (picture 2). Now sharpen the main cutting edge same way on both sides as described on page 1 0. -
Page 13: Carbide Drills For Stone
CARBIDE DRILLS FOR STONE Only sharpen with diamond- or silicone grinding Picture 1 wheel. Let project the drill outside the prism. Align one cutting edge parallel to the straight 11 8° graduation line (picture 2, Pos. 2). Prism support to and base adjustment to . -
Page 14: Grinding Of Stepped Drills
GRINDING OF STEPPED DRILLS 118° WITH CUTTING EDGES Adjust prism support to scale mark . The fixation and alignment is same as described in page 1 0 (right hand drills). Adjustment as first step and sharpen over the right edge at the straight angle of the grinding wheel. -
Page 15: Grinding Of Cutters With 2 Cutting Edges
GRINDING OF CUTTERS WITH CUTTING EDGES Fix the cutter and align one cutting edge parallel to the straight marking line (see page 1 3, picture 2). For short cutters, fix another of same diameter in the backside of the prism. 1 80°... - Page 16 SVR 31 COUNTERSINK SHARPENING DEVICE For sharpening countersinks, you need a Picture 1 special accessory to the BSG 60 the countersink sharpening device SVR 31 . First fix the support plate in boring . Then adjust the stepless clearance angle adjustment to No.
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Page 17: Alignment Of The Countersink
ALIGNMENT OF THE COUNTERSINK For cross countersinks you need a one step cam (special accessory) The adjustment is made as shown on picture 1 Adjustment of the countersink hole on center of back flush with the alignment mark. Alignment countersinks Alignment of cross-countersinks wrong right... - Page 18 SVR 31 CHANGE OF THE CAM OF THE In case you have to change the cam of your SVR 31 loosen the threaded pin with an allen key SW 3,0 (see picture). Place the SVR 31 with the handwheel on a flat surface. By hand, press down the body (against spring tension).
- Page 19 BSG 60 SPECIAL ACCESSORY SINKER AND MILLING CUTTER GRINDING DEVICE SZVR Collet Collet nut battery case Support Adjustment laser Grid pin Laser guiding pin Lubrication nipple Threaded pin Guiding curve Fixation screw Handwheel Roller bearing...
- Page 20 FIXATION AND ALIGNMENT OF COUNTERSINK Place your countersink in the suitable collet and let project outside. Then softly tighten the collet nut. Now press the body of the SZVR downwards until it snaps in (Pay attention, that the grid pins can snap in, eventually turn a little). Press body of SZVR downwards till it snaps in.
- Page 21 GRINDING OF THE COUNTERSINK Fix the support plate of the SZVR with the star knob screw in boring hole . The stepless clearance angle adjustment has to be turned to scale value . This grants that the virtual line, going through the center of the SZVR, meets the middle of grinding wheel (for older machines change the...
- Page 22 CHANGE OF GUIDING CURVE FOR CUTTERS For changing the guiding curve, press the body downwards in other the SZVR snaps in the grid pin. Now loosen the roller bearing screw and therefore turn back the bearing as far as possible. Loosen the threaded pin of the guiding pin and remove the guiding curve. By turning the guiding curve, you can sharpen the head of .
- Page 23 GRINDING OF FLUTE CUTTERS After changing to the suitable grinding curve, fix the cutter in the corresponding collet and softly fix with the cullet nut. Turn the handwheel so that it snaps in the correct groove number. For 3 flute cutters No. 3, for 2 or 4 flute number 4. When the in snapped in, align one cutting edge of the cutter so that comes in line with the laser beam (see picture).
- Page 24 Slide the onto the prism support to the stop and lock with the star knob screw in hole . Adjust the clearance angle on the machine, depending on your cutter between . Fix the prism support at (see picture). By carefully feeding with the prism feed now sharpen the first side of the cutter.
- Page 25 MOUNTING AND DRESSING OF GRINDING WHEEL BEFORE STARTING UP THE MACHINE After you have moved the machine to it's final place, take out the grinding wheel and make a "sound check" with it. Also make an optical check, regarding perhaps damages. After this, mount the grinding wheel on the support.
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Page 26: Special Accessory
26.1 MOUNTING OF GRINDING WHEEL STANDARD GRINDING WHEEL Picture 1 The picture shows the assembly of the grinding wheel with the grinding wheel support (Picture 1 , Pos. 2-5). Pay attention that screw (Pos. 4) has a right hand thread. Use the supplied plastic material (between recording and grinding wheel). -
Page 27: Change Of The Grinding Wheel
CHANGE OF THE GRINDING WHEEL Nut 1 Allen screw 3 right hand threaded screw open by turning left hand Nut 2 Loosen with a 1 0 mm open-end or ring spanner the two Nut (1 +2) and pull the grinding wheel protective cover to the left. - Page 28 BSG 60 SPARE PART LIST 1 0594 Prism 3-20 mm, Inner jaws 1 0598 Prism 20-40 mm 1 0602 Prism 40-60 mm 1 0624 Diamond dresser complete 1 0625 Spare gyroscopic dresser 1 8070 Optical lens LED-lighted 11 042 Spare LED lamp...
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Page 29: Cleaning And Greasing
REPAIRS Repairs to the BSG 60 and their mechanical components must be carried out in our company Kaindl or people, authorized by us. The replacement of wearing parts remain unaffected. The exchange of electric parts may only be performed by a qualified electrician.