Kaindl BSG 60 Instruction Manual

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INSTRUCTION MANUAL
DRILLGRINDER
BSG 60
Kaindl-Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 Königsbach-Stein
Tel. ++49-07232/4001-0 Fax ++49-07232/4001-30 E-Mail: info@kaindl.de
http://www.kaindl.de
Germany
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Summary of Contents for Kaindl BSG 60

  • Page 1 INSTRUCTION MANUAL DRILLGRINDER BSG 60 Kaindl-Schleiftechnik Reiling GmbH Remchinger Str. 4 75203 Königsbach-Stein Tel. ++49-07232/4001-0 Fax ++49-07232/4001-30 E-Mail: info@kaindl.de http://www.kaindl.de Germany Content...
  • Page 2: Table Of Contents

    Content GS Inspection Certificate EC Declaration of conformity Set up/Start-up / Safety Advise Safety symbols Technical data Description of components Accessories Operation Clamping and alingment of right hand spiral drill bits Grinding of a spiral drill Web thinning of spiral drills Grinding of left hand drills Cross or facet shape Carbide drills for stone...
  • Page 4: Ec Declaration Of Conformity

    Reiling GmbH Remchingerstr. 4 75203 Königsbach-Stein Germany Declares that the machine described herein: Drill grinder type BSG 60 Refers to the security and health requirements EC-Machine instruction (98/37/EC) EC-Low voltage instruction (73/23/EC) of the following EC instructions EC-Instruction EMV (89/336/EC) Applied harmonised norms: EN 292-1 und 292-2 ;...
  • Page 5: Set Up/Start-Up / Safety Advise

    Environmental temperature: from + 5° to + 50° C Humidity: up to 90 %, not condensing The BSG 60 is a table machine, may attention to a safe stand on your work table. The place has to grant a vibration-free running of the machine.
  • Page 6: Safety Symbols

    Explanation of the utilized safety symbols In this manual, the following safety symbols are used. These symbols shall attract the attention of the reader to the text beneath. These symbols indicate to existing danger for live and health of persons. Eye protection during grinding against kicked around particles General danger When moving the machine, disconnect from electric current.
  • Page 7: Technical Data

    Technical data 1. Dimensions lengh 570 mm depth 320 mm height 400 mm weight 52 kg range/basic version 3-40 mm Ø special accessory 40-60 mm Ø Grinding wheel 200 x 40 x 51 mm Ø < 70 dB(A) Noise emission 2.
  • Page 8: Description Of Components

    Description of components 1. Optical lens neon lighted (special accessory) 11. Stepless clearance angle adjustment 2. Grinding wheel protection 12. Motor feed 3. Support plate with fixation threats A1,A,B,C. 13. Clamping prism 3-40 mm (special accessory 4. Main switch (40-60 mm) 5.
  • Page 9: Accessories

    Accessories Support sleeve with cone MK1, MK2, MK3 Diamond dresser Support for diamond dresser Depth stop with magnet Prism 40-60 mm Countersink sharpening device SVR 31 Optical lens Nozzle for dust exhaust...
  • Page 10: Operation

    Operation For drills from 3-20 mm use the prism including the inner jaws. For drills from 20 – 40 mm remove the inner jaws. Removing of the inner jaws: Loosen the 4 pcs socket head cap screws with a suitable key SW 2,5 mm Mounting of the inner jaws: Place the inner jaws inside the prism in the way that the graduation marks are in line...
  • Page 11: Grinding Of A Spiral Drill

    Grinding of right hand spiral drills Adjust prism rest to 118° and support to scale value 0 (Pic 21) For the clearance angle adjustment, open fixation screw and adjust with the eccentric locking screw to the value listed below. (Pic 11). The smaller the scale number, the smaller the clearance angle. Take off the star knob screw.
  • Page 12 Grinding of left hand drills Let project the drill outside the prism depending on diameter (same as for right hand drills). Align one cutting edge to the line (as shown on the picture Pos. 1). For adjusting the correct clearance angle, remove the stepless clearance angle adjustment from boring 1 and screw it in boring 2 (see pic.
  • Page 13: Grinding Of Left Hand Drills

    Cross- or facet drills Main cutting edge: but align the Let the drill project outside the prism, depending on it’s diameter as writen on page 10 cutting edge parallel to the straight marking line (see pic. 12 pos. 2) Clearance angle adjustment (Pic 15) to 0 and fix with star knob screw in hole A.
  • Page 14: Carbide Drills For Stone

    Carbide - Stone drills Only sharpen with diamond- or Silicone grinding wheel. Let project the drill approx. 30 mm outside the prism. Align one cutting edge parallel to the straight graduation line. (pic.12 pos. 2). Prism support to 118° and base adjustment to 130°.
  • Page 15: Grinding Of Stepped Drills 118

    Grinding of stepped drills with 2 cutting edges 118º First step. Adjust prism support to scale mark 118 °. The fixation and alignment is same as described in page 10 (right hand drills) Second step. Adjustment as first step, and sharpen over the right edge at the straight angle of the grinding wheel.
  • Page 16: Grinding Of Cutters With 2 Cutting Edges

    Grinding of cutters with 2 cutting edges Fix the cutter and align one cutting edge parallel to the straight marking line (Page 14 pic.12). For short cutters, fix another of same diameter in the backside of the prism. Grinding of the main cutting edge Adjust prism support to 180 °...
  • Page 17: Special

    Special accessory Countersink sharpening device SVR 31 For sharpening countersinks, you need as special accessory to the BSG 60 the countersink sharpening device SVR 31. First fix the support plate in boring A. Then adjust the stepless clearance angle adjustment to No. 2.
  • Page 18: Alignment Of The Countersink

    Alignment of the countersink SVR 31 Basic adjustment: Cam for countersinks with 3 cutters and 10 mm collet + nut For cross countersinks you need a one step cam. (special accessory).The adjustment is made as shown on picture 30. (left pic. is wrong and right is correct.) Alignment of cross-countersinks Alignment countersinks optionally available:...
  • Page 19: Maintenance And Greasing

    Change of the cam In case you have to change the cam of your SVR loosen the threated pin with an allen key SW 3,0 (see picture) Place the SVR 31 with the handwheel on a flat surface. By hand, press down the body (against spring tension). With your other hand, draw the cam beside the roller bearing upside out of the body.
  • Page 20: Mounting Of Grinding Wheel

    Mounting of grinding wheel Standard grinding wheel The picture shows the assembly of the grinding wheel with the grinding wheel support. (pic 37, item. 2 to 5). Pay attention that screw No. 4 has a right hand threat. Same also for special grinding wheel support as shown on picture 38 and 39.
  • Page 21: Change Of The Grinding Wheel

    Slide the new grinding wheel on the motor spindle and fix the screw again. Finallly mount the grinding wheel protection cover. Please re-check that the cover is mounted correctly. Never operate the BSG 60 without a correctly mounted grinding wheel cover..
  • Page 22: Spare Part List

    Spare part list Part No. Description 10594 Inner jaws 3-20 mm 10598 Prism 20-40 mm 10602 Prism 40-60 mm 10624 Diamond dresser complete 10625 Spare gyroscopic dresser 10620 Optical lens neon lighted 11042 Spare neon lamp 10613 Corundum grinding wheel 200x40x51 mm grit 60 (Standard) 10614 Corundum grinding wheel 200x40x51 mm grit 100 10615...

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