Yalp Toro Installation Manual

Multi-purpose interactive sports field
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Toro in s ta lla tion ma n ual
Version 1.6
19 November 2015

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Summary of Contents for Yalp Toro

  • Page 1 Toro in s ta lla tion ma n ual Version 1.6 19 November 2015...
  • Page 2: Table Of Contents

    Page This manual contains all information you need to 1 Preparation install this product. Make sure you 2 Toro goals isometric view check all safety chapters and follow the instructions to prevent dangerous situations. 3 Cables If you have any remarks or improvements, please contact us.
  • Page 3: Preparation

    Make sure at least 1,7m of free space without obstacles is available around the Toro field for Make sure a power cable for the Toro is ready on installation and safety reasons. location, with an length of at least 2 meters above ground.
  • Page 4: Toro Goals Isometric View

    2 Toro goals isometric view Toro master goal (1x) Toro basic goal (3x) EN_installation manual_Toro_v1.6 - 4 -...
  • Page 5: Cables

    3 Ca bles Install the 230V ground cable at the master goal. Make sure it is powered on a separate power group and has 2m extra length above ground. Lay the casing tubes from the basic goals to the master goal, as shown in the illustration. Preform the bends with an minimum radius of 13,06 13,66...
  • Page 6 Make sure the casing tubes extend above the ground, ± 5cm. Groundwork basic goal 200 mm 50 mm 250mm Casing tube Groundwork master goal 160 mm 250mm Casing tube Ground cable EN_installation manual_Toro_v1.6 - 6 -...
  • Page 7 Lead the data+powercables through the 100-128 tubes. Data + powercable 18m Master goal EN_installation manual_Toro_v1.6 - 7 -...
  • Page 8: Field Preparation

    4 Field preparation The are several alternatives for the Toro floor, depending on the type of the ground it will be placed on. Every alternative requires different placement. The following alternatives are possible: Option 1a: Artificial grass in ground - shockpad...
  • Page 9 Option 2: Floor graphics (wear-resistant pavement stickers or spray paint) UTP + powercable 230V powercable Master goal Melted on acrylic stickers Concrete tiles sand NB: All cables can be burrowed in the sand under concrete tiles. Make sure the cables are connected properly before melting the acrilyc stickers on the concrete tiles.
  • Page 10: Artificial Grass

    5 Artificial grass There are two types of foundations for an artificial turf floor. How to install an artificial turf floor with a shockpad or sport technical layer: see the illustrations below. Artificial turf floor - shockpad Optional: one line with endstones round the curbstones Curbstones, 10x20cm.
  • Page 11: Electronics: Power

    6 E lec tronics: Power To ensure electrical safety, the power cable is double insulated and the Toro electronic parts operate at a safe low voltage (max 15V). All electronic parts are incorporated in the Toro construction and stored waterproof (IP65).
  • Page 12: Mounting: Surface Mount

    7 Mounting: Surface mount (pallettruck) Important: If you want to move the Toro with a pallettruck, please make sure Figure 1 to remove the front panel and steel cover. See the assembly manual how to do this. This is a separate document.
  • Page 13 Secure the Toro to the ground with anchor bolts. We advice to use Hilti kit screw anchors HUS3-H 10x80 (not included in package). EN_installation manual_Toro_v1.6 - 13 -...
  • Page 14: Mounting: Surface Mount

    8 Mounting: Surface mount (forklift or crane) Lift the goal by the crane hooks out of the truck. We Figure 1 recommend using a forklift or a crane with forks. Only with use of a forklift beam, as shown in figure 1. Place the goal very slowly in the right position above the ground.
  • Page 15 Secure the Toro to the ground with anchor bolts. We advice to use Hilti kit screw anchors HUS3-H 10x80 (not included in package). EN_installation manual_Toro_v1.6 - 15 -...
  • Page 16: Mounting: In Ground

    9 Mounting: In ground Remove the tiles as shown in the figure below. This figure is an example with tiles of 30x30 cm. Concrete edging stones Bottom view Top view Concrete edging stones Dig the holes for each anchor of the four goals: 70cm deep and at least 100x20cm wide.
  • Page 17 Lift the goal by the crane hooks out of the truck. We Figure 1 recommend using a forklift or a crane with forks. Only with use of a forklift beam, as shown in figure 1. Fill the holes with at least 30cm concrete. Place the goal very slowly in the right position above the ground.
  • Page 18: Electronics: Connections

    10 Elect ronics: Connection s Connect the power cable to the power socket. This must be done by a NEN-EN 1010 certified mechanic. Connect all other cables from the antenna’s and the junction boxes. See schematic view below as a check. Put the plug from the power supply in the power socket.
  • Page 19 Master goal EN_installation manual_Toro_v1.6 - 19 -...
  • Page 20: Remove Crane Hooks

    1 1 Removi ng crane hooks Remove the crane hooks from the goals. 100-204 Crane hook M16 DETAIL J DETAIL J SCALE 1 : 5 SCALE 1 : 5 Place the set bolts into the holes with some 100-236 adhesive. Set bolt M16 DETAIL K EN_installation manual_Toro_v1.6...
  • Page 21: Technical Information

    1 2 Techn ical i nformation General information ± 475 Kg (± 1047 lbs) Weight Toro: 1,65 x 0,3 x 0,8 m (L x B x H) (5,4 x 0,98 x 2,6 ft) Dimensions Electronics: 230 V Input 12 V DC/ 15 V DC...
  • Page 22: Warranty

    The warranty covers the free delivery of (new or refurbished) replacement parts to the warehouse of the dealer. Defect parts must be replaced by parts delivered by Yalp. The replaced parts become property of Yalp and must be made available for further research.
  • Page 23: Final Remarks

    14 Final remarks Environment Yalp is committed to sustainable business practices, values and standards are of paramount importance. The social commitment begins with our employees, but also in dealing with you. As a supplier of toys and sports products, we are aware of the social role that we play. We take...
  • Page 24: Appendix

    1 5 A p pendi x EN_installation manual_Toro_v1.6 - 24 -...
  • Page 25: Versions

    1 6 Versions Version/Date: Adjustments v1.6/16-12-2015 -Split the Installation manual in ‘ A ssembly’ and “Installation’ -Added chapter 7, 8 and 9 EN_installation manual_Toro_v1.6 - 25 -...

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