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Advanced Poly-Packaging T-200 Operation Manual

Table top bagger/sealer
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T-200™ Advanced Poly
Table Top Bagger/Sealer
Operation Guide, Version 3
Setup, Operation and Parts Manual

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Summary of Contents for Advanced Poly-Packaging T-200

  • Page 1 T-200™ Advanced Poly Table Top Bagger/Sealer Operation Guide, Version 3 Setup, Operation and Parts Manual...
  • Page 2 This manual and the program operating the equipment described in it are copyrighted. You may not copy this manual in whole or part without the consent of Advanced Poly-Packaging, Inc. All information pertaining to the promotion, sale, distribution, operation and maintenance of the T-200™ Advanced Poly Tabletop Bagger / Sealer including this manual, drawings, schematic, wiring diagrams, videos, brochures, specification sheets, figures, charts, or any other information, due to its proprietary design and manufacture remain the property of Advanced Poly Packaging, Inc.

  • Page 3: Table Of Contents

    1.1 Welcome..........................5 1.2 Overview ..........................5 1.3 Contact Information ......................5 1.4 Using This Manual ........................ 5 1.5 Special Features of the T-200....................6 1.6 Available Options ........................6 1.7 Special Note on Safety ......................6 1.8 Specifications ........................7 1.9 Unpacking &...
  • Page 4 4.3 Pneumatic Diagram ......................23 4.4 Wiring Diagram........................23 T-200 System Layout ..................... 24 T-200 Electronics Assembly ..................25 T-200 Heater Bar Assembly ................... 27 T-200 Main Frame Assembly ..................29 T-200 Adjustable Chute Assembly ................32 T-200 Pneumatic Layout ....................33...

  • Page 5: Chapter 1: Getting Started

    Chapter 1: Getting Started Welcome Overview Contact Information Using This Manual Special Features of the T-200 Available Options Special Note on Safety Specifications Unpacking & Setup Operating Environment Warranty Registration...
  • Page 6 The T-200 is designed to package various industrial, medical, molded and food products. With bag sizes that range from 2" x 3" to 11" x 16" and mil thickness from 1 mil to 4 mil, the T-200 will demonstrate to be a versatile bagger.

  • Page 7: Available Options

    Be sure to read these messages carefully. 1.5 Special Features of the T-200 The T-200 has been designed with simplicity of operation and ease of maintenance in mind. The totalizing counter counts cycles of operation and has a reset feature. Press the reset button at the beginning of each shift or day to record packaging production.

  • Page 8: Specifications

    2.75” 1.9 Unpacking & Setup The T-200 is shipped completely assembled and in a carton. Remove all tape, banding or packing materials that secure the machine. To ensure the highest production possible, consider product flow to the bagger and packaged product flow away from the bagger when positioning the bagger into your packaging areas.

  • Page 9: Warranty Registration

    1.11 Warranty Registration This section must be completed and returned to Advanced Poly Packaging, Inc. to register the T-200 for Warranty Protection. T-200 Serial Number: (Serial number located on the back panel) Company Name and Address Contact Name(s) / Title(s) / Phone Number...
  • Page 10 This page intentionally left blank.

  • Page 11: Chapter 2: Getting Started & Equipment Operation

    Chapter 2: Getting Started & Equipment Operation Air & Power Hookup Roll Mounting and Threading Main Power Operation / Component Test Prior to Production Heat / Dwell Time Adjustment Air / Seal Pressure Adjustments Blower / Bag Opening Funnel Position Sealing the Bag / Foot Switch or Guard Switch Operation Adjustable Shelf Pull Tension Adjustments...
  • Page 12 With the web of bags positioned under the top cover, raise the top cover of the T-200 by lifting the funnel mounting rods.

  • Page 13: Funnel Position

    2.7 Blower / Bag Opening The T-200 Sealer/Bagger is equipped with a 6” wide air knife and flow control valve to ensure that the bags blow open quickly and consistently. Since the air knife speeds up air, compressed air is conserved.

  • Page 14: Adjustable Shelf

    2.10 Adjustable Shelf The T-200 bagger is equipped with an adjustable support shelf which has two functions: 1) assists the operator with seal position by allowing the operator to pull the bottom of the bag down to the shelf, 2) Supports heavier products when dropped into the bag.
  • Page 15 T-200 Threading Diagram Figure 2-1...
  • Page 16 This page intentionally left blank.

  • Page 17: Chapter 3: Operation Adjustments / Replacement Of Wear Items

    Chapter 3: Operation Adjustments / Replacement of Wear Items Adding Teflon to Rubber Strip and Cleaning Rubber Strip Replacement Teflon Advancement Teflon Sheet Replacement Heater Cartridge / Thermocouple Replacement Description of Anti-jam Circuit Anti-jam Adjustments / Testing Preventative Maintenance...
  • Page 18 When the wear affects the seal quality, replace the rubber strip by following these procedures: 1. Remove air from the unit, turn the T-200 power “OFF” and unplug the power cord.

  • Page 19: Teflon Advancement

    Teflon Bracket, Phase 2: Changing the Teflon, and Phase 3: Reassembling the machine parts taken off to get to the bracket. Use Figure 3-2, Figure 3-3, and the T-200 Heater Bar Assembly Diagram in 4.2C with the following instructions. Call APPI Service (800)754-4403 if additional help is needed.
  • Page 20 6. Remove the two shoulder bolts form the pressure bar ( 8. Figure 3-3). 9. Remove the Pressure bar and turn down the black pressure bar blocks ( 11. Figure 3-3). 12. Remove the two screws located on the right and left side of the seal bar which hold the seal assembly mechanism in place ( 14.

  • Page 21: Heater Cartridge / Thermocouple Replacement

    33. Slide Heater Bar Assembly back in. CAUTION: When facing the T-200, the motor is on the left side. When reinserting the Heater Bar Assembly use caution not to bump the motor as it will dislocate the Anti-Jam Circuit Board.

  • Page 22: Preventative Maintenance

    3.8 Preventative Maintenance The following maintenance items should be performed by the operator or maintenance personnel to prolong the life of the equipment. Failure to perform these tasks may result in premature wear, personal injury or equipment damage. Item: Description: Frequency: Anti-jam Test anti-jam prior to production...

  • Page 23: Chapter 4: Parts Identification

    Chapter 4: Parts Identification Recommended Spare Parts List Parts / Component Identification Pneumatic Diagram Wiring Diagram...
  • Page 24 Pig Tail for Anti-Jam Board 4.2 Parts / Component Identification This section includes assembly drawings of the T-200. Please use APPI part numbers whenever possible to order replacement parts. You can also refer to Drawing Numbers and Corresponding Item Numbers on the drawings to assist in determining the required components.

  • Page 25: T-200 System Layout

    A. T-200 System Layout PN: T-T200 ITEM NO. QTY. PART NO DESCRIPTION TA-T8-1000 ELECTRONICS ASSEMBLY TA-T8-2000 HEATER BAR ASSEMBLY TA-T8-4000 MAIN FRAME ASSEMBLY...

  • Page 26: T-200 Electronics Assembly

    B. T-200 Electronics Assembly PN: TA-T8-1000 ITEM NO. QTY. PART NO DESCRIPTION TP-112240 POWER CORD STRAIN RELIEF TP-205108 EMI FILTER, CORCOM TP-207216 FUSE HOLDER TP-212410 AC OUTLET TP-214279 STAND-OFF 1" TP-213407 SWITCHING POWER SUPPLY TP-215000 SOLID STATE RELAY TP-215019 COUNTER...
  • Page 27 T-200 Electronics Assembly PN: TA-T8-1000...

  • Page 28: T-200 Heater Bar Assembly

    TP-T8MA00225 BLOW OFF TUBE TP-221416 THERMAL-COUPLE WIRE Note: This assembly is used in both the T-200 and T-275 table-top baggers. Part No. TP-T8MA0025 Blow Off tube (item 15) is only used when the assembly is made for the T-275 model.
  • Page 29 T-200 Heater Bar Assembly PN: TA-T8-2000...

  • Page 30: T-200 Main Frame Assembly

    D. T-200 Main Frame Assembly PN: TA-T8-4000 ITEM NO. QTY. PART NO DESCRIPTION TP-T8MA00100 FRONT COVER TP-T8MA00116 LEFT MAIN PLATE TP-T8MA00117 RIGHT MAIN PLATE TP-T8MA00101 SIDE COVER TP-T8MA00103 ELECTRONICS PANEL TP-T8MA00115 STANDOFF TP-T8MA00104 BLOWER HOUSING TP-T8MA00134 BLOWER BRACKET TP-T8MA00111 BACK PANEL TEMPLATE...
  • Page 31 ITEM NO. QTY. PART NO DESCRIPTION TP-504101 FILM ROLLER BEARING TP-T8MA00114 GUIDE ROLLER TP- 406181 AIR FLOW FILTER TP-401292 STRAIGHT CONNECTOR, 1/4" TUBE X 1/4 NPT TP-401291 1/4" X 1/4" ELBOW TP-402262 TWO STATION MANIFOLD TP-401134 HEX PLUG TP-215022 LIMIT SWITCH TP-401257 ELBOW, 1/4"...
  • Page 32 T-200 Main Frame Assembly PN: TA-T8-4000...

  • Page 33: T-200 Adjustable Chute Assembly

    E. T-200 Adjustable Chute Assembly PN: TA-T8-9000 ITEM NO. QTY. PART NO DESCRIPTION TP-T8MA00141 FUNNEL TP-T8MA00143 ADJUSTING BAR TP-T8MA00142 FUNNEL MOUNT TP-109161 CLAMPING KNOB TP-103245 1/4-20 x 1-1/2 CARRAGE BOLT TP-101143 1/4-20 NYLOCK TP-102153 Washer, #8 LOCK TP-103015 Screw, SHCS 8-32 x 3/8 TP-103225 Screw, BHCS 1/4-20 x 3/4"...

  • Page 34: T-200 Pneumatic Layout

    F. T-200 Pneumatic Layout Dwg NO.: T-200 PNE...

  • Page 35: T-200 Electrical Layout

    G. T-200 Electrical Layout...

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