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Advanced Poly-Packaging T-200 Operation Manual

Table top bagger/sealer
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T-200
Table Top Bagger/Sealer
____________________________________________________________________________
Operation Guide, Ver 1

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Summary of Contents for Advanced Poly-Packaging T-200

  • Page 1 T-200 Table Top Bagger/Sealer ____________________________________________________________________________ Operation Guide, Ver 1...
  • Page 2 You may not copy this manual in whole or part without written consent of Advanced Poly- Packaging, Inc. All information pertaining to the promotion, sale, distribution, operation, and maintenance of the T-200 Table Top Bagger/Sealer including this manual, drawings, schematic, wiring diagrams, VHS video tapes, brochures, specification sheets, figures, charts, or any other information, due to its proprietary design and manufacture remain the property of Advanced Poly Packaging, Inc.

  • Page 3: Table Of Contents

    Contents ______________________________________________________________________________ Chapter 1, Introduction 1.1 Welcome 1.2 Overview 1.3 Using this Manual 1.4 Special Features 1.5 Available Options 1.6 Special Note on Safety 1.7 Specifications 1.8 Unpacking & Setup 1.9 Operating Environment Chapter 2, Getting Started 2.1 Air & Power Hookup 2.2 Roll Mounting and Threading 2.3 Main Power 2.4 Operation Tests Prior to Production...

  • Page 4: Chapter 1, Introduction

    Chapter 1 Getting Started _____________________________________________________ Introduction Welcome Overview Using This Manual Special Features Available Options Note on Safety Specifications Unpacking & Setup Operating Environment...
  • Page 5 The T-200 is designed to package various industrial, medical, molded and food products. With a wide range of bag sizes (2" x 3" to 11" x 16") and mil thickness (1 mil to 5 mil), the T-200 will demonstrate to be a versatile bagger.

  • Page 6: Available Options

    Product pass through area: approx. 2.75” 1.8 Unpacking & Setup The T-200 is shipped completely assembled and in a carton. Remove all tape, banding or packing materials that secure the machine. To ensure the highest production possible, consider product flow to the bagger and packaged product flow away from the bagger when positioning the bagger into your packaging areas.
  • Page 7 Chapter 2 Getting Started & Equipment Operation Air & Power Hookup Roll Mounting and Threading Main Power Operation Tests Prior to Production Heat / Dwell Time Setting Air / Seal Pressure Adjustments Blower Setting Funnel Position Sealing - Foot Switch or Guard Switch Adjustable Shelf Pull Tension Adjustments Note on Seal Quality...

  • Page 8: Air & Power Hookup

    With the web of bags positioned under the top cover, raise the top cover of the T-200 by lifting the funnel mounting rods.

  • Page 9: Air / Seal Pressure Adjustments

    2.7 Blower / Bag Opening The T-200 Sealer/Bagger is equipped with a 6” wide air knife and flow control valve to ensure that the bag blow open quickly and consistently. Since the air knife speeds up air, compressed air is conserved.

  • Page 10: Adjustable Shelf

    2.10 Adjustable Shelf The T-200 bagger is equipped with an adjustable support shelf which has two functions: 1) assists the operator with seal position by allowing the operator to pull the bottom of the bag down to the shelf, 2) supports heavier products when dropped into the bag.

  • Page 11: Note On Seal Quality

    2.13 Bag Counter / Counter Reset The T-200 Sealer/Bagger is equipped with a totalizing counter to count finished bags (counts seal operations). Since seal operations are counted, any defective bags must be deducted from the count to determine your production.

  • Page 12: Adding Ptfe Anti-Stick, Cleaning Rubber Strip

    Chapter 3 Adjustments / Replacement of Wear Items Adding PTFE Anti-Stick, Cleaning Rubber Strip Rubber Strip Replacement PTFE Anti-Stick Advance PTFE Anti-Stick Sheet Replacement Heater Element Replacement Description of Anti-jam Circuit Anti-jam Adjustments / Testing Preventative Maintenance...
  • Page 13 1. Remove air from the unit, turn the T-200 power “OFF” and unplug the power cord. 2. Remove the worn rubber pad by pulling from the end corner of the rubber strip. Once started, the rubber will easily slide out from the metal pressure strip housing.

  • Page 14: Ptfe Anti-Stick Sheet Replacement

    3.4 PTFE Anti-Stick Sheet Replacement When the PTFE Anti-Stick sheet has been exhausted, it will become loose from the upper rod and will require replacement. To replace the PTFE Anti-Stick Sheet, follow these procedures: (See Figures 3-4a through 3-4d)

  • Page 15: Heater Element Replacement

    1. Remove air from the unit, turn the T-200 power “OFF” and unplug the power cord. 2. Lift the funnel assembly and top cover upward. 3. Remove four screws from the guard assembly and remove the Lexan guard. 4. Allow the sealer mechanism to cool for at least 15 minutes.

  • Page 16: Description Of Anti-Jam Circuit

    3.6 Description of Anti-jam Circuit The anti-jam mechanism decreases the possibility of damage to the T-200 if product or other objects are in the seal area. The operation of the anti-jam circuit should be tested prior to production on a daily basis.

  • Page 17: Preventative Maintenance

    Test 2 Failed: Pressure bar begins to move inward when an obstruction is present or when an object is pressing inward on the Anti-Stick Shield. 1. Remove air from the unit, turn the T-200 power “OFF” and unplug the power cord. 2. Remove the back (stainless) cover and side (painted) cover.

  • Page 19: Chapter 4 Parts Identification

    Chapter 4 Parts Identification Recommended Spare Parts Parts / Component Identification Pneumatic Diagram Wiring Diagram / Electronics...
  • Page 20 Logic Control PCB 4.2 Parts / Component Identification This section includes assembly drawings of the T-200. Please use APPI part numbers whenever possible to order replacement parts. You can also refer to Drawing Numbers and Corresponding Item Numbers on the drawings to assist in determining the required components.
  • Page 21 Assembly Number: TA-T80160-2 Final Assembly (Refer to Dwg #T3-00160-2) Item: Part Number: Description: Qty per assembly: TA-T80103 Heater Bar Assembly TA-T80162 Blower & Funnel Assy TP-T8MA00100 Front Cover TP-T8MA00117 Right Main Plate TP-T8MA00128 Guard Mount TP-T8MA00131 Cover Mount TP-T8MA00132 Roller Stop TP-T8MA00133 Housing Shaft TP-101103 Nut,8-32 Hex Mach Screw Pl...
  • Page 22 Standoff, Hex 6-32 x 1" TP-214373 Clamp, Yellow TP-215022 Limit Switch TP-215383 Switch, 250V @ 10A w/neon TP-219428 PCB, T-200 Main Logic Cont TP-401215 Cross 1/4" NPT (Brass) TP-401222 Nipple, 1/4 NPT Quick Conn TP-401254 Union Tee Fitting, 1/4" Tu TP-401257 Elbow, 1/4"...
  • Page 23 Assembly Number: TA-T80160-4 Final Assembly (Refer to Dwg #T3-00160-4) Item: Part Number: Description: Qty per assembly: TA-T80162 Blower & Funnel Assy TP-T8MA00100 Front Cover TP-T8MA00101 Side Cover TP-T8MA00103 Electronic Panel TP-T8MA00106 Cover TP-T8MA00115 Cover Standoff TP-T8MA00116 Left Main Plate TP-T8MA00117 Right Main Plate TP-T8MA00118 Sealer Block TP-T8MA00127 Bag Roll Shaft TP-T8MA00132 Roller Stop...
  • Page 24 Assembly Number: TA-T80162 Blower & Funnel Assy (Refer to Dwg# T3-00162) Item: Part Number: Description: Qty per assembly: TP-T8MA00104 Blower Housing TP-T8MA00107 Blower Bracket TP-T8MA00113 Roller Shaft TP-T8MA00114 Roller 1. 101.A21.000 14.2 TP-T8MA00134 Blower Bracket TP-T8MA00135 Funnel Mount Block TP-T8MA00136 Funnel Mount Bar TP-T8MA00137 Funnel TP-T8MA00138 Rod Mounts TP-101103...
  • Page 25 Assembly Number: TA-T80163 Pressure Bar Assembly (Refer to Dwg # T3-00163) Item: Part Number: Description: Qty per assembly: TP-T8MA00109 Rubber Strip Holder TP-T8MA00110 Holder TP-T8MA00140 Seal Bar Rubber Strip TP-103408 Screw, FHCS 8-32 x 3/8 4.3 Pneumatic Diagram Refer to Dwg #T3-00164 for the Pneumatics diagram. 4.4 Wiring Diagram Refer to Dwg #T250-01.PIC for the Wiring diagram.

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