Baum 2020 Service Manual

Autoset folder w/pile feed

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Instruction manual (68 pages)

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March 20, 2025

Error 18 keeps comming up on the display of the baum 2020 folder

Summary of Contents for Baum 2020

Page 1 BAUM BAUM 2020 AUTOSET FOLDER W/PILE FEED SERVICE MANUAL TP10512...
Page 2 © 2006 BAUMFOLDER CORPORATION All Rights Reserved WARNING • Do not operate this machine without all guarding in place. • Do not make adjustments or perform maintenance on this machine with power on. • Keep the machine and the work area clean and free of spills to prevent accidents. •...
Page 3: Table Of Contents
TABLE OF CONTENTS I. AUTOSET LIST OF “DO NOTS”………………………………....PAGE 1 II. AUTOSET MACHINE CONFIGURATION……………………………PAGE 1 III. AUTOSET STARTUP PROCEDURES…………….…………………..PAGE 3 IV. AUTOSET SHUTDOWN PROCEDURES ………………………...…..PAGE 4 V. CLEANING TOUCH SCREEN………………………………………..…PAGE 4 VI. WARRANTY NOTE……………………………………………………...PAGE 4 VII. PARALLEL CALIBRATION…………………………………………..PAGE 4 VIII. 8 PAGE CALIBRATION………………………………………………PAGE 6 IX.
Page 4: Autoset List Of "Do Nots
I. AUTOSET: A LIST OF DO NOTS: Never initiate Autoset while fold rolls are running. If any of the pans move in or out of deflect the pan deflectors will scrape across the fold roll, damage to the fold roll or pan deflector could occur. Never plug in or unplug Autoset communication cables, without turning off Autoset power switch.
Page 5 Fig. 4 DO NOT TOUCH THIS BUTTON. This button will shut down the Autoset program, but not the computer. This should only be used when updating the program DO NOT TOUCH THIS BUTTON. This button is for factory use only. Press this button to tell Autoset if you have the optional Presser Stacker.
Page 6: Autoset Startup Procedures
This Button will only appear if the machine type is 0 or 4. It should be set from the factory to the width of your machine. It will toggle between 20”, 26” and 30” each time it is touched. Once the number of plates in the Parallel are set this button will disappear. Verify the settings are correct before setting the number of plates in the parallel.
Page 7: Autoset Shutdown Procedures
V. CLEANING TOUCH SCREEN COMPUTER It is very important to shut down the Autoset computer before cleaning the computer screen. Use a CRT screen cleaner ONLY on the interface touch screen. VI. AUTOSET COMPUTER WARRANTY NOTE WARNING – Damage to the computer screen will occur if any instrument other than the operator’s finger is used to navigate the Autoset screens.
Page 8 7.7 Then press the “Deflect All” button, NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 7.8 Set folder speed to 6 on the dial. 7.9 Set folder mode to single sheet mode by pressing the single sheet mode button on the folder control panel.
Page 9 7.20 Press the “Deflect All” button , so that the pan will go to its deflect position. NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 7.21 Repeat steps 17.10 through 17.19 for all the pans to be calibrated. 7.22 Turn off folder drive.
Page 10 8.8 Then press the “Deflect All” button, NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 8.9 Set folder speed to 6 on the dial. 8.10 Set folder mode to single sheet mode by pressing the single sheet mode button on the folder control panel.
Page 11 8.21 Press the “Deflect All” button , so that the pan will go to its deflect position. NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 8.22 Repeat steps 8.11 through 8.20 for all the pans to be calibrated. 8.23 Turn off folder drive.
Page 12 9.8 Then press the “Deflect All” button, NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 9.9 Set folder speed to 6 on the dial. 9.10 Set folder mode to single sheet mode by pressing the single sheet mode button on the folder control panel.
Page 13: Troubleshooting
9.21 Press the “Deflect All” button , so that the pan will go to its deflect position. NOTE: FOLDER DRIVE MOTOR MUST BE OFF AT THIS TIME. 9.22 Repeat steps 9.11 through 9.20 for all the pans to be calibrated. 9.23 Turn off folder drive.
Page 14 10.4 Autoset stacker not working. Check network fuse in the junction box the stacker is plugged into. A) So if the stacker is connected to the parallel check F25 in the parallel junction box. Also check for 24Vdc between terminal blocks 201 and 202 in parallel junction box. So if the stacker is connected to the 8-Page check F29 in the 8-Page junction box.
Page 15: Replacing A Pan Motor Drive Board
10.7 A single motor moves fast and will not go into position. A) Check Encoder connection to drive in pan or stacker junction box. If connection is not seated properly, reseat. If problem persists, replace motor. 10.8 A single motor moves home but computer fails to show finished. A) Open pan junction box and press home switch, does D6 light up on board? If yes go to B).
Page 16: Initializing New Drive Board
11.7 Place the new drive into the fold plate electrical box and plug the three connectors “1” onto the new board in the same location and orientation as on the old board. 11.8 Replace the cover and power up the Autoset. Once the computer has restarted press cancel on the HOME ALL pop up.
Page 17: Replacing A Pan Motor
12.6 The indicator box next to the button will turn gray then after a few seconds turn red again Fig. 6 12.7 Then turn off the plate motor power switch located on the side of the folder electrical box under the main power switch. 12.8 Wait 15 seconds then turn the switch back on.
Page 18 13.3 Remove the cover from the fold plate electrical box. 13.4 Unplug the (2) connectors 7-2 going from the motor to the drive board. 13.5 Remove the (4) screws 7-1 that connect the fold plate electrical box to the casting. Fig.
Page 19 Baumfolder has authorized dealers located through- out the United States. Call toll free, 1-800/543-6107 for parts or the number of your nearest authorized dealer. BAUMFOLDER C O R P O R A T I O N Quality Bindery Equipment Since 1917 1660 Campbell Road Sidney, Ohio 45365-0728 Phone: 937/492-1281 or 800/543-6107...