Carefree FIESTA LITE Service Manual

Carefree FIESTA LITE Service Manual

Manually operated patio awning
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RV
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Canopy Replacement .................................................................................................................... 2
Removing the Old Canopy ...................................................................................................................... 2 
Installing the New Canopy ...................................................................................................................... 3 
Positioning the Canopy: ................................................................................................................. 4 
Installing the Tractioners ......................................................................................................................... 5 
Spring Replacement ...................................................................................................................... 6
Replacing the Left Spring Assembly ....................................................................................................... 6 
Replacing the Right Spring Assembly .................................................................................................... 7 
Spring Wind Chart .................................................................................................................................. 8 
Remote Lock Replacement (Spirit and Fiesta Only) .................................................................. 8
LED Lighting .................................................................................................................................. 9
Switch Installation ................................................................................................................................... 9 
Replacing the LED Strip ....................................................................................................................... 10 
Canopy Harness Replacement ............................................................................................................. 11 
Attaching the Harness to Fabric Wrap .................................................................................................. 12 
Standard Maintenance ................................................................................................................ 13
Fabric Care ........................................................................................................................................... 13 
Arm Care .............................................................................................................................................. 13 
Part Number Listing .................................................................................................................... 14
Spirit FX & Fiesta Part Number Configuration ...................................................................................... 14 
Simplicity Part Number Configuration ................................................................................................... 15 
Part Number/Serial Number Location ................................................................................................... 15 
Spirit FX and Fiesta Illustrated Parts List .............................................................................................. 16 
Simplicity Illustrated Parts List .............................................................................................................. 18 
Fiesta Lite Illustrated Parts List ............................................................................................................. 20 
Roller Tube LED ................................................................................................................................... 22 
M
ANUALLY
F
, F
IESTA
O
PERATED
L
, S
IESTA
ITE
PIRIT
These instructions apply to all models
listed. Details and procedures unique to
a specific model are labeled
appropriately. For optional equipment,
refer to the instructions included with
S
M
ERVICE
P
A
ATIO
FX
S
AND
IMPLICITY
the option.
ANUAL
WNING
A
WNINGS
 
 
 
 
 
 
 

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Table of Contents
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Summary of Contents for Carefree FIESTA LITE

  • Page 1: Table Of Contents

    Spirit FX & Fiesta Part Number Configuration ..................14  Simplicity Part Number Configuration ....................15  Part Number/Serial Number Location ....................15  Spirit FX and Fiesta Illustrated Parts List ....................16  Simplicity Illustrated Parts List ......................18  Fiesta Lite Illustrated Parts List ......................20  Roller Tube LED ........................... 22 ...
  • Page 2: Safety Notes

    ROPRIETARY TATEMENT The manual Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
  • Page 3: Product Overview

     Fiesta Lite – The adjustable arms allow the user to adjust the pitch of the awning or can be placed in the carport position when desired. Additional refinements include a remote lock and storage travel straps and canopy clamps to help tension the fabric.
  • Page 4: Canopy Replacement

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS ANOPY EPLACEMENT WARNING HIS PROCEDURE REQUIRES WORKING WITH THE ROLLER SPRINGS HEN REMOVED FROM THE THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY EEP HANDS AND CLOTHING CLEAR WHILE FIRMLY...
  • Page 5: Installing The New Canopy

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS NSTALLING THE ANOPY 1. Clean and deburr the roller tube slots and awning rail/Alumaguard as required. If not previously done, spread open the awning rail track to facilitate inserting the new fabric.
  • Page 6: Positioning The Canopy

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS Positioning the Canopy: 11. Alumaguard applications: 11.1. The Alumaguard should be centered between the arms. 11.2. Center the fabric in the Alumaguard. Once positioned, use a pair of side cutters or similar tool and crimp the aluminum over the polyrod.
  • Page 7: Installing The Tractioners

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS 18. Extend and retract the awning to confirm that the canopy is rolling up straight. Then secure the fabric in the awning rail using the fabric retaining screws removed previously. 18.1. For vinyl awnings, place screw A wning Rail 1"...
  • Page 8: Spring Replacement

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS PRING EPLACEMENT WARNING HIS PROCEDURE REQUIRES WORKING WITH THE ROLLER SPRINGS HEN REMOVED FROM THE THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY EEP HANDS AND CLOTHING CLEAR WHILE FIRMLY...
  • Page 9: Replacing The Right Spring Assembly

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS EPLACING THE IGHT PRING SSEMBLY 1. Extend the awning out completely. 2. On the left side, lift and lock the upper brace in position. Insert a cotter pin through the cap and spring (Detail A).
  • Page 10: Spring Wind Chart

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS PRING HART To Add Winds: Rotate the end plug over the top and away from the vehicle. To Unwind: Rotate the end plug over the top and towards the vehicle. ENGTH OF...
  • Page 11: Led Lighting

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS LED L IGHTING WITCH NSTALLATION NOTE: Installers may choose to furnish the control switch. The installation requires that the power line (+12VDC) be attached to a dedicated 2A circuit breaker or a 2A in-line fuse must be installed between the switch and power source.
  • Page 12: Replacing The Led Strip

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS LED S EPLACING THE TRIP 1. Extend the awning out completely. 2. Disconnect power. 3. Use a non-permanent marker to mark the location of the ends of the LED strip. 4. Clamp the canopy harness in the canopy to prevent...
  • Page 13: Canopy Harness Replacement

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS ANOPY ARNESS EPLACEMENT NOTE: Acrylic canopies uses a soft rivet in the hem next to the awning rail to hold the harness in place. Dual tapered canopies do not use the rivet. If replacing a harness in a tapered canopy, skip steps 6 and 11.1.
  • Page 14: Attaching The Harness To Fabric Wrap

    3.2. For FLXguard: Position the harness approximately 3/8" from the edge of the material. Attach using a 1" x 6" piece of clear tape (the tape is a special bond tape available from Carefree). Position Wire 3/8" From Edge...
  • Page 15: Standard Maintenance

    Service Manual ANUAL ATIO WNINGS TANDARD AINTENANCE Maintaining the Carefree Manual Patio Awning is easy. Just follow these basic steps:  Always operate the awning according to the instructions.  Periodically check that the fasteners are tight. Tighten if necessary. ...
  • Page 16: Part Number Listing

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS UMBER ISTING FX & F PIRIT IESTA UMBER ONFIGURATION Example: Part Number: 2 5 1 8 7 9 7 9 TYLE ANOPY OLOR ABRIC OLOR SPIRIT FX Vinyl w/ Black Castings 18’ Length...
  • Page 17: Simplicity Part Number Configuration

    Carefree of Colorado Service Manual ANUAL ATIO WNINGS IMPLICITY UMBER ONFIGURATION Example: Part Number: 77217900 TYLE ANOPY OLOR ABRIC OLOR Simplicity Awning 21' Length Ocean Blue White Weatherguard 77 = 8’ VINYL VINYL Simplicity Awning - All 9’ = WHITE...
  • Page 18: Spirit Fx And Fiesta Illustrated Parts List

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS PIRIT IESTA LLUSTRATED ARTS Standard Utility Roll Bar Roll Bar “L” SF501sm 052876-301r5...
  • Page 19 Carefree of Colorado Service Manual ANUAL ATIO WNINGS Item Part Number Description Notes R00415-3nn-XX 1/2 Set Hardware Right R00416-3nn-XX 1/2 Set Hardware Left R00410-3nn-XX Upper Main Arm (includes items 8, 9) Right R00411-3nn-XX Upper Main Arm (includes items 8, 9)
  • Page 20: Simplicity Illustrated Parts List

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS IMPLICITY LLUSTRATED ARTS SF502sm 052876-301r5...
  • Page 21 Carefree of Colorado Service Manual ANUAL ATIO WNINGS Item Part Number Description Notes R00415-4nn-XX Arm Assy, 1/2 Set Right R00416-4nn-XX Arm Assy, 1/2 Set Left R00410-4nn-XX Upper Main Arm (includes items 6, 7) R00412-4nn-XX Lower Main Arm (includes Item 5)
  • Page 22: Fiesta Lite Illustrated Parts List

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS IESTA LLUSTRATED ARTS FS501 052876-301r5...
  • Page 23 Carefree of Colorado Service Manual ANUAL ATIO WNINGS Item Part Number Description Notes R001701-1XX-xx 1/2 Set Hardware Right 1,3,4 R001702-1XX-xx 1/2 Set Hardware Left R001774-XXX Upper Main Arm, (includes item 4) 901071 Handle Assy Black 901071WHT Handle Assy White R001668-XXX...
  • Page 24: Roller Tube Led

    Service Manual Carefree of Colorado ANUAL ATIO WNINGS OLLER O FF LED503a Item Part Number Description Notes R001714 LED Strip, White, Short Lead Used with 18' or shorter R001715 LED Strip, White, Long Lead Used with 19' and longer SR0101...

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