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Summary of Contents for Huck 202
- Page 1 Distributed by Toll Free 1 800 563 1293 NSTRUCTION ANUAL SERIES NEUDRAULIC NSTALLATION OOLS ODELS 03-07-2013 HK938...
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Page 2: Eu Declaration Of Conformity
202 Series Tooling Alcoa Fastening Systems (HK938) -
Page 3: Table Of Contents
202 Series Tooling Alcoa Fastening Systems (HK938) ONTENTS ONTENTS EU D ....... . .2 ECLARATION OF CONFORMITY . -
Page 4: Safety
1. A half hour long hands-on training session with qualified personnel is professional. recommended before using Huck equipment. 2. Huck equipment must be maintained in a safe working condition at all V. ACCESSORIES HAZARDS: times. Tools and hoses should be inspected at the beginning of each 1. -
Page 5: Specifications
3.445 87.5 1.580 ø STROKE: .75 in (1.90 cm) 1.10 WEIGHT: 202 & 202L: 5.1 lbs (2.31 kg) 8.595 MAX AIR PRESSURE: 90 psi (6.2 BAR) MAX FLOW RATE: 8.5 scfm (241 l/m) 10° CAPACITY: 3889 lbs (17.3 kN) @ 90 psi (6.2 BAR) - Page 6 202 Series Tooling Alcoa Fastening Systems (HK938) PECIFICATIONS PECIFICATIONS Models 202V, & 202LV STROKE: .75 in (1.90 cm) 1.58 ø WEIGHT: 3.445 202V & 202LV: 5.4 lbs (2.45 kg) 87.5 MAX AIR PRESSURE: 90 psi (6.2 BAR) MAX FLOW RATE: 1.10 8.5 scfm (241 l/m) CAPACITY: 3889 lbs (17.3 kN) @ 90 psi (6.2 BAR)
- Page 7 202 Series Tooling Alcoa Fastening Systems (HK938) PECIFICATIONS PECIFICATIONS Model 202B 1.58 STROKE: ø .75 in (1.90 cm) 3.445 87.5 WEIGHT: 202V & 202LV: 5.4 lbs (2.45 kg) MAX AIR PRESSURE: 90 psi (6.2 BAR) 1.10 MAX FLOW RATE: 8.5 scfm (241 l/m) CAPACITY: 9.41...
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Page 8: Principle Of Operation
202 Series Tooling Alcoa Fastening Systems (HK938) RINCIPLE PERATION RINCIPLE PERATION When the tool is connected to proper air supply, the air pressure holds the Throttle Valve in the up (RETURN) position. PULL Piston Spring Hydraulic Damper Hydraulic Piston Rod... -
Page 9: Reparation For Use
5. Cycle tool a few times by depressing and releasing On old style nose assemblies with lock collars, VIBRA- trigger. TITE, or equivalent, should be used on collet threads, since there is no staking hole provided on the 202 Pull 6. Disconnect air hose from tool. Piston. PERATING... -
Page 10: Servicing The Tool
202 Series Tooling Alcoa Fastening Systems (HK938) ERVICING TOOL ERVICING TOOL GENERAL DAILY 1. The efficiency and life of any tool depends upon 1. If a Filter-Regulator-Lubricator unit is not being proper maintenance. Regular inspection and used, uncouple air disconnects and put a few... -
Page 11: Disassembly
43, 44 DISCARD FLUID 4. 202 & 202L: Pull Pintail Deflector (24) off of End Cap (21). (Figure 2) 202B: By reaching through the window of Pintail Bottle (24) remove Retaining Ring (62) and Washer (63), then remove Pintail Bottle (24) and Adapter (64). - Page 12 123112-3 (202L) 16. Thread POLYSEAL Insertion/removal Tool (121694-202), into rear of Handle/head. (Fig. 3) Polyseal 17. Slide Spacer (123112-2 for 202 or 123112-3 for Insertion Tool 202L) onto piston. 121694-202 18. Thread Piston Assembly Tool (123111-2 for 202 or Support / 123111-4 for 202L) onto piston.
- Page 13 202 Series Tooling Alcoa Fastening Systems (HK938) ISASSEMBLY MODELS ISASSEMBLY MODELS continued continued PINTAIL BOTTLE/VACUUM SYSTEM PINTAIL BOTTLE/VACUUM SYSTEM FIG. 5 202V & 202LV (Refer to Figs. 5, 6 & 15) (Vacuum units only) NOTE: The following steps are for the disassembly of the 202V and 202LV models only.
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Page 14: Assembly
Anti-Seize Compound (Huck P/N 508183) to 6. Thread Piston Assembly Tool (123111-2 for threads of Gland Assembly. Screw gland into 202, 202B & 202V) or (123111-4 for 202L & head/handle and Torque to 50 ft. lbs. using 1 202LV) onto Piston (6). Slide complete Gland 3/8 socket wrench.(40) using 1/8 hex key (Fig. - Page 15 23. Snap Lever Guard (73) in place, and install Pivot Screw (48) in cylinder to retain throttle arm (53). 24. 202 & 202L: Push Pintail Deflector (24) onto End Cap (21). 202B: Position Adapter (64) and Pintail Bottle (24) on End Cap and, by reaching through the window of the Pintail Bottle, install Washer (63) and Retaining Ring (62) (Figures 14 &...
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Page 16: Ill And
202 Series Tooling Alcoa Fastening Systems (HK938) LEED MODELS LEED MODELS Equipment Required: CAUTION: All oil must be purged from - Shop airline with 90 - 100 psi max. tool before Fill & Bleed process. Tool - Air regulator stroke will be diminished if oil is aerated. -
Page 17: Measuring
Alcoa Fastening Systems (HK938) EASURING TROKE EASURING TROKE FIG. 12 202, 202B, & 202V Step 1 Cycle Piston all the way forward and measure X. Step 2 Cycle and hold piston back and measure Y. Step 3 Stroke = Y-X FIG. -
Page 18: Assembly Drawings
SECTION A-A HUCK 202 PRESS HUCK INTL,INC 1 CORP. DR. KINGSTON, N.Y. FLOW 12401 USA SCFM These components are exclusive to the 202 and 202L only. Please see Figure 15 for 202B, 202V, and 202LV construction. SECTION C-C (51) Swivel Assembly... - Page 19 202 Series Tooling Alcoa Fastening Systems (HK938) FIG. 15 PARTIAL SECTION A-A Bottle Unit 202B 70 22 68 69 PARTIAL SECTION A-A Vacuum Units 202V and 202LV...
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Page 20: Parts List
202 Series Tooling Alcoa Fastening Systems (HK938) ARTS ARTS Item Description 202L 202B 202V 202LV Handle Assembly 128178 Cable Assembly 116404-1 Dowel Pin 505496 500621 Trigger 124333-1 Piston Assembly (incl. items 16,17,&18) 123774 125495 123774 123774-1 125495-1 Retaining Nut 111795... - Page 21 202 Series Tooling Alcoa Fastening Systems (HK938) ARTS ARTS continued continued Item Description 202L 202B 202V 202VL Bottom Plate 128790 Muffler 115554-1 Locknut 505420 Washer 506493 Cylinder Head 111959-1 O-ring 500869 QUAD Ring 501456 Pivot Screw 125118 Spring 116272 O-ring...
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Page 22: Roubleshooting
Fill and Bleed Bottle (Fig. 9) - 120337 Suspension Spring - 124447 Stall Nut (202, 202B, & 202V) - 124090 Pintail Collection Bag (202 & 202L) - 125652 Stall Nut (202L & 202LV ) - 125340 Conversion Kit - 124173 (To convert 202 to 202V) 202, 202B, &... - Page 23 Service Parts Kits, Service Tools Kits and Nose Assemblies. Please OOLING THER TEMS NOT contact your Huck Representative or the nearest MANUFACTURED BY Huck office listed on the back cover for the ATSC in HUCK MAKES NO WARRANTY WITH RESPECT your area.
- Page 24 251 Cree Crescent, Winnipeg, MB Canada R3J 3X4 Tel : 204 837 8361 1 800 563 1293 • Fax: 204 837 3520 1 800 974 1494 • applifast.com...
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