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Biopel
v9
User manual
Biopel pellet boilers are boilers fulfilling stringent requirements for ecological heating with low combustion
emissions. It allows you to operate all electrical heating system components and connection of many types of
additional devices operated by boiler control unit. You can find full list of possible accessories inside this manual.
User manual includes all needed information about installation, startup and maintenance of all types of Biopel
boilers, from 10 to 200kW of power. Information included in this manual are intended to both installer and end user.
Chapters are written chronologically, starting with boiler installation, first start up and proper setup, to regular
maintenance. Read all information included inside this manual carefully.
Each Biopel boiler can be connected to our online server to use remote control features for both boiler and heating
system components. Online features are for free included in basic package of Biopel boilers. For more information,
ask your supplier about how to connect your boiler to the internet.
We believe that you will be satisfied with our product for its long working life. For more information about this boiler
and our company use not only this manual but also our network of representatives in your country as well as main
staff of OPOP, Czech Republic.
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Table of Contents
Related Manuals for Opop Biopel 10
Summary of Contents for Opop Biopel 10
- Page 1 We believe that you will be satisfied with our product for its long working life. For more information about this boiler and our company use not only this manual but also our network of representatives in your country as well as main staff of OPOP, Czech Republic.
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Page 2: Table Of Contents
CONTENT INTRODUCTION ................................. 4 BASIC DESCRIPTION OF BIOPEL LINE BOILERS ......................4 MAIN PARAMETERS ..............................5 3.1. Biopel 10 - 40kW ............................... 5 3.2. Biopel 60 - 80kW ............................... 6 3.3. Biopel 100 - 200kW ............................7 3.4. Burner ................................8 3.5. - Page 3 One CH circuit + DHW ..........................45 10.2. Two CH circuits + DHW ..........................46 11. REGULAR MAINTENANCE ............................49 11.1. Biopel 10 - 80kW ............................49 11.2. Biopel 100 - 200kW ............................. 50 11.3. Burner 10 - 200kW ............................50 12.
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Page 4: Introduction
If you need more information about boiler function, do not hesitate to contact OPOP business partners in your country or directly OPOP staff. We will gladly tell you all the information you want to know. -
Page 5: Main Parameters
3.1. Biopel 10 - 40kW Boiler body is always different according its maximum power. Main differences are external dimensions, connection outlets and inlets, flue gas outlet diameter, heat exchanger size and number of doors attached on the boiler body. -
Page 6: Biopel 60 - 80Kw
3.2. Biopel 60 - 80kW Boiler body is always different according its maximum power. Main differences are external dimensions, connection outlets and inlets, flue gas outlet diameter, heat exchanger size and number of doors attached on the boiler body. Biopel 60-80kW can be installed only with external version of pellet tank. -
Page 7: Biopel 100 - 200Kw
Biopel 100 - 200kW This size of Biopel has horizontal pipe type of heat exchanger. Its dimensions, way of installation and connection diameters of water inlet and outlet are also different than Biopel 10-80kW. Read exact values in the table below. Technical parameters:... -
Page 8: Burner
3.4. Burner Pellet burner is different the same way as a boiler body, according to the maximum power. Differences are mainly in burner dimensions, types of electrical components and types of burner grates which are also different according to the burner size. Biopel Biopel Biopel... -
Page 9: Basic Components Of Biopel Instalation
Biopel installation set below in next chapters. 4.1. Biopel 10 - 40kW You can find 3 doors on the boiler. Two doors on the top of the boiler, one door in the bottom front part of the boiler. There is top lid on the top of the boiler for better isolation, which decreases the temperature loss. -
Page 10: Biopel 60 - 80Kw
Package content: There are additional accessories inserted with mounting material inside the ashtray. Remove it for completing the installation. Amount and types of additional parts can vary depending on the type of the boiler. 3pcs of cleaning tools (brush, brush handle, 4 screws of the burner flange (for boilers 30 scraper) –... -
Page 11: Biopel 100 - 200Kw
Package content: There are additional accessories inserted with mounting material inside the ashtray. Remove it for completing the installation. Amount and types of additional parts can vary depending on the type of the boiler. 3pcs of cleaning tools (brush, brush handle, Burner flange gasket - installed between the scraper) –... - Page 12 regularly and check ash content each day during first two weeks of operation. Quality of pellets directly influences how often you need to clean inside of the boiler (to clean heat exchanger, inside bottom of the boiler, flue path and burner). Set for your self how often is necessary to clean all mentioned parts according the real pellet consumption and ash creation during first two weeks of operation.
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Page 13: Burner
4.4. Burner Pellet burner sizes vary from 10 to 200kW, each burner is different size. The difference between burners is not only the dimensions, but also different electrical components, grates, etc. Maximal burner power determinates also the external dimensions of each burner. Burner is attache by following components: a) internal pellet feeder (motor and spiral), b) fan,... -
Page 14: Pellet Hopper
Pellet hopper Two types of pellet hoppers are sown below. External and Compact versions. Compact hopper can be used with Biopel 10- 40kW, External hopper can be used with all Biopel boilers. External hopper is assembled during boiler installation; Compact hopper is assembled in OPOP. -
Page 15: Instaltion Process
Ash removal system (accessories) k) Biopel 10 – 40kW Compact hopper is not connected to the boiler by any means. It is placed next to the boiler and can be moved easily any time. When hopper is placed to the final position, next step is to attach urner inside the hopper. Open the front doors first. Hold the front doors and move them up by 2cm first. - Page 16 External feeder (2 or 3m), 50° angle. boiler Ash removal (accessories) m) Biopel 10 – 200kW g) Control unit v9 External hopper is assembled during boiler installation. It is ussualy delivered disassembled in one box. External feeder is moved into the bottom leg of the hopper and fixed by chain to the top edge of the hopper.
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Page 17: Biopel 10 - 80Kw
5.1. Biopel 10 – 80kW This is step by step explanation how to install all biopel boilers from 10 to 80kW of power. Read all information careffuly and continue chronologicaly, so all important steps during boiler installation are met. 1. Open the covers and remove boiler from plastic protection. During boiler manipulation keep in mind thet boiler has electronics inside. -
Page 18: Biopel 100 - 200Kw
5.2. Biopel 100 – 200kW This is the installation procedure of Biopel boilers with outputs from 100 to 200 kW. The points below serve as a guide for installing the boiler to the heating system. Individual points are listed chronologically. Read therefore the points chronologically so you do not forget any of the fundamental points of the installation. -
Page 19: Pellet Tank
External hopper is assembled on the site, inside the boiler room. It comes disassembled from the OPOP factory. You can see installation procedure down below. Follow these steps carefully. -
Page 20: External Feeder
5.5. External feeder External feeder installation must be done only if you use external hopper with your Biopel boiler. If this is your case follow explanation below to make sure feeder is installed properly. If you use compact hopper, skip this chapter and move to electrical connectition of external feeder and other electrical components. -
Page 21: Electrical Connections
5.7. Electrical connections Valve 2 Internet connection with RJ45 cable RS bus outputs for accessories connection Valve 1 (lambda, RT10, 431N, cascade, exhaust fan) Aditional pump Additonal sensor 4 United output for C4,C3 Valve 2 pump Additonal sensor 3 Additonal sensor 2 Valve 1 pump United output for C2,C1 Additonal sensor 1... - Page 22 This is the list of all functions inside the control unit which are connected with each electrical output. Use this list for better orientation of accessories setup and activation. And also in case of alarm message, you can find easily which output is responsippel for each alarm.
- Page 23 Mixing valve 2 and 1 – Fitters manu: Build-in valve 1,2 Additional pump – Fitters menu: Additional pump – Service menu: Pump switch on temperature Valve pump 2 and 1 – Fitters menu: Build-in valve 1,2 –...
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Page 24: Control Unit V9
Firmware verisons are displayed below OPOP loge when you switch your boiler on. -
Page 25: Main Operation Modes
6.2. Main operation modes Biopel during its operation changes its fases according to request from user or automatic modulation. Each operation mode is displayed on the main screen. You can find more information about each operation mode down below, including sub steps made by control unit duringeach mode of operation. -
Page 26: Control Unit's Menu Layout
CONTROL UNIT’S MENU LAYOUT You can find full explanation of all functions inside v9 control unit. This list can be used as a general description for each feature to clearly understand how each feature works and which functions are connected between each other. Use this list in case, when you do not understand proper feature function. - Page 27 Both CH and DHW pumps work in the same time to heat up DHW tank and house as well. Pumps 4.3 Parallel pumps * are activated only when measured CH temperature is higher than 40°C, which is set in Service menu, Pump switch on temperature.
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Page 28: Fitters Menu
7.4. Fitters menu You can activate and adjust all accessories connected into the connection board. You can also adjust combustion settings for minimal and maximal burner power. Only installers and advanced users can change these values. Cascade controller is additional device which allows you to operate up to 4 boilers as it would be 1. - Page 29 Start manualy all electrical components to check proper function. Boiler will be turned off, it it is in 4. Manual mode operation phase. 5. Lambda * To regulate combustion by measuring remaining oxygen inside the boiler. Set the time of first oxygen correction. It takes some time for flame to stabilize itself 5.1 First of time update 5min.
- Page 30 Compressor cleaning of burner or heat exchanger. 7. Compressor 1, 2 * ON state Off state Indicated by icon on the main screen. When activated, compressor is cleaning after extinction and during operation acording the time in “Pause time” submenu. When you clean during operation, burner looses its flame afte compressor 7.1 On cleaning, so after 30s with no flame boiler goes to automatic ignition.
- Page 31 CH temperature reaches 70-10 = 60°C. Thermostat standard 1, 2 connect into the „Room reg 1,2 and Com“ outputs inside connection board. Regulator OPOP (type RT10) connect into one of two RS data outputs inside connection board. 12. Control from solar...
- Page 32 14. Buffer parameters * Select the way of buffer tank heat up. 14.1 Buffer You can activate or deactivate buffer tank heating in this submenu. 14.1.1 Off Deactivate heating of buffer tank. 14.1.2 On Activate heating of buffer tank. Select the type of DHW production if buffer tank is ussed. Selection depends on exact heating 14.2 DHW function system instalation.
- Page 33 15.11 Room regulator Room regulator can influence valve operation. Select type of influence in this submenu. 15.11.1 Controll without Room regulator is deactivated. Room regulator has no influence to valve operation. room controller 15.11.2 RS regulator Room regulator RT10 is lowering valve temperature by set value in “Room reg. temp. decrease lower”.
- Page 34 Valve pump operation can be adjusted in different ways to achieve exact way of 15.17 Valve pump * operation you need. Possibilities of how to adjust the valve pump are listed down below. 15.17.1 Always ON Valve pump is always activated without stop. 15.17.2 Always OFF Valve pump is always deactivated 15.17.3 Always above the...
- Page 35 GSM module is additional device which allows you to change basic parameters by sms and receive 18. Modul GSM * alarm messages on your mobile phone. 18.1 Vypnutý Deactivation od GSM module. 18.2 Zapnutý Activation of GSM module. * Connect GSM modul into one of two RS data outputs inside the connection board. 19.
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Page 36: Service Menu
Biopel boiler. Only certified installer with OPOP permition can change these values. Change feeder and fan parameters fo min and max burner power for all 3 main 1. - Page 37 Change fan and external feeder operation during maximal burner power. Flame must be 1.2.2 Max. power orange, not agressive. Dark, red flame - not enough oxygen (slow fan speed, too many pellets). Yelow, agressive flame - to much oxygen (fast fan speed, not enough pellets). 1.2.2.1 Max feeder work Maximum operating time for the external feeder during maximum power of the boiler.
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Page 38: Language Selection
Mosfet overheating protection. Factory value is 7. Mosfet is responsible for fan speed modulation. It can be overheated when for example fan is dirty and its rotation is not as it should be. This creates higher current in the mosfet and to protect the damage, a 11. -
Page 39: First Start
Room regulator – standard (non voltage version connectd into the „Room reg.1“ or „Room reg2“ outputs) or RT10 which is OPOP regulator, connected into one of the RS data output inside the connection board. Lambda sensor – connected into one of the RS data output inside the connection board. - Page 40 Question Your selection options...
- Page 41 First start setup is finished. If you clicked on yes button, boiler will start automatic ignition phase. You can activate ignition phase any time in manu layout of v9 controller, by selecting “Ignition”. If room regulator has been connected, make sure it is active and selected room temperature is higher than real measured room temperature, so room thermostat starts the boiler.
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Page 42: Combustion Adjustment
COMBUSTION ADJUSTMENT After Ignition phase activation wait until pellets are ignited automatically and boiler changes its operational status from ignition to PID work. When there is a flame, boiler modulates power up to the maximum value set in First start settings. Wait until burner power is at maximum, indicated on the min screen by kW and speed of the fan is Po aktivaci kotle (Roztápění) počkejte, % also visible on the main screen under fan icon. -
Page 43: Change Operation Time Of External Feeder
Use certified plumber or OPOP staff members to get more details on how to adjust the flame after commitioning. -
Page 44: Heating System Examples
Connect room regulator into the connection board, into the “Room regulátor 1 or 2” (standard open/close thermostat), or “RS” (RT10 thermostat) outputs. Depending on the type of thermostat you use. Activate room thermostat in fitters menu, Room regulator – “Standard room regulator” or “regulator OPOP”. Depending on the type of thermostat you use. -
Page 45: Two Ch Circuits + Dhw
Set type of rection on room regulator signal. Room thermostat can turn on/off the boiler immediately or it can decrease CH temperature by set level: Immediate off/on boiler by room regulator: Activate “Firing up function” in Fitters menu, Room regulator. ... - Page 46 Temperature sensors connection: Connect DHW sensor into the connection board (DHW sensor output). Connect Valve 1 sensor (for CH) inside the connection board into the “Valve1 sens.” output. Connect Valve 2 sensor (for FH) inside the connection board into the “Valve2 sens.” output. ...
- Page 47 Activation and setup of room regulators for mixing valve operation: You have connected room thermostats inside the connection board into selected outputs “Room regulator 1 or 2” or into “RS” output if you use RT10 room regulator. Mixing valve 1 (for CH heating): ...
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Page 48: Regular Maintenance
Carry out the cleaning in front of the boiler (around the burner) if necessary at the same time as cleaning the burner grate. Do not forget to close the cover flap above the burner after cleaning (inside Biopel 10-40kW). d) Cleaning flue gas turbulators and heat exchanger is an essential act. Ashes over... -
Page 49: Biopel 100 - 200Kw
1200°C, which is no proble for stainless steel grate to handle if all mentioned advices are followed. Next chapter talks about how to connect your Biopel to OPOP’s online server and about how to keep you v9 control unit up to date. -
Page 50: Biopel Online
BIOPEL ONLINE Each Biopel boiler can be connected online to OPOP’s online server. This connection is free for all Biopel users. This feature is ment for full heating system operation through internet browser or mobile phone. To connect to our online server follow simple steps below. -
Page 51: Operational And Alarm Messages
OPERATIONAL AND ALARM MESSAGES You can see full list of all alarm and other messages which could be displayed on the main screen. These should help you to deal with specific situations which can occure during boiler operation. 1. Alarm: Feeder sensor damaged It is safety temperature sensor attached on the burner survace. -
Page 52: Solutions To Specific Situations
SOLUTIONS TO SPECIFIC SITUATIONS Following list is describtion all all common questions we get from our customers. They are ussualy about heating system installation or boiler operation. Read these carefully, informations listed below can help you to deal with specific situations that can occur during boiler usage. - Page 53 4. Long or not successful ignition: a. High chimney draft – Chimney draft should be major factor to consider if ignition takes longer than 6 minutes. Higher draft than 15Pa negatively influences ignition and must be solved by installing chimney draft stabilisator.
- Page 54 10. Data uploaded to OPOP online server are updated with long time dilay: a. Uploads are made periodically each minute of boiler operation. b. If the upload takes for example 10 oe even more minutes to be wissible on the screen, it means following factors are influencing upload time: i.
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Page 55: Factory Settings
FACTORY SETTINGS All factory setings are listed in tables below. These values are uploadet into the memory on v9 controller after finishing the First start procedure. Use these values as a reference when needed. Ignition parameters: 10kW 15kW 20kW 30kW 40kW 60Kw 80Kw... -
Page 56: Factory Settings
10min Pause time These vales can be changed only by certified plumber who has been trained to install OPOP boilers. Vales shown inside the tables can be use for better navigation through boiler setup and start up. Changing these parameters can highly influence boiler operation. In case of emergency you can always use factory values from this table to be sure boiler runs properly in most of the cases. -
Page 57: Warranty Conditions, General Information
WARRANTY CONDITIONS, GENERAL INFORMATION All requirements below must be fulfilled by installer and end user to fulfill warranty conditions and also to ensure correct installation in terms of the applicable standards, and safety from the perspective of ensuring the non-problematic usage of the boiler and all other equipment. -
Page 58: Standards And Regulations
STANDARDS AND REGULATIONS There standards must be met durng boiler installation and usage. Informations below are ment for installers as a support files fo installation and boiler start up. Heating system: The heating system must be filled with water that meets requirements of ČSN 07 7401 and especially its hardness must not exceed the required parameters: hardness = 1mmol/l, Ca2+ = 0,3mmol/l, concentration of total Fe+Mn = 0,3mg/l. -
Page 59: Warranty Card
WARRANTY CARD Biopel line v9 Producer: OPOP spol. s r.o., Valašské Meziříčí, Česká republika Tel.: 00420 571 675 589, fax.: 00420 571 611 225 Instructions for complaint procedure: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5. - Page 60 Warranty extenstion Custommer‘s name: Boiler name: ____________________________ Adress: ___________________________________ Serial number: ___________________________ City: _____________________________________ Instalation date: __________________________ Answer all questions below by YES or NO or parameter value each year. Fill additional information if necessary. At the end fill date when this inspection was made. text color is for visual inspection text color menas inspection during boiler operation First...
- Page 61 OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank account: Komerční banka a.s., č. účtu: 1608851/0100 IČO: 47674105, DIČ: CZ 47674105 Telephone: sales: 571 675 589, secretariat: 571 611 250, production: 571 675 405 supply: 571 675 114, finance: 571 675 472...