Naicon NAUTILUS 10-520 User Manual

3phase 10-520kva

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Nautilus
3
10-520
Phase
Kva
Uninterruptible Power Systems

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Summary of Contents for Naicon NAUTILUS 10-520

  • Page 1 Nautilus 10-520 Phase Uninterruptible Power Systems...
  • Page 2: Table Of Contents

    NAUTILUS 10●520 Three phase in/out Indice 1. Safety ................................3 1.1 Safety Notes ............................3 1.2 Symbols used in this manual........................3 2. Main Features ..............................3 2.1 Summary ..............................3 2.2 Functions and Characteristics ......................... 3 3. Installation ..............................4 3.1 PAcking check ............................
  • Page 3: Safety

    NAUTILUS 10●520 Three phase in/out 1. Safety Important safety instructions – Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and related laws, otherwise it will result in personnel injury or equipment damage.
  • Page 4: Installation

    UPS if any damage found. Please contact the dealer right away. 3. Check the accessories according to the packing list and contact the dealer in case of missing parts. TYPE NAUTILUS 10-520 ● Instruction Manual ● Software MUSER4000 (CD) ●...
  • Page 5: Ups

    NAUTILUS 10●520 Three phase in/out 3.2 UPS appearance 1400cm cabinet - FRAME150 (10/15/20/30KVA Modules) Front View Side View Rear View (1) Front Lock (2) Display LCD (3) Side Lock (4) Rear Lock Front view-Inside (90KVA) Rear View Inside (90KVA) Rev.00 – 09 Luglio 2015...
  • Page 6 NAUTILUS 10●520 Three phase in/out Terminal block FRAME150 (90KVA) (5) Central monitoring unit switch - (6) Display LED Central monitoring unit- (7) Switch EPO - (8) Cover module - (9) UPS Module 1 - (10) UPS Module 2 - (11) UPS Module 3 - (12) UPS Module 4 - (13) Manual Bypass cover - (14) Manual Bypass - (15) Load switch - (16) Battery switch - (17) Terminal - (18) Baseboard for basement front part - (19) RS485 port - (20) RS485 port - (21) RS232 port - (22) Optional port - (23) Dry contacts - (24) LCD connection port - (25) SNMP port - (26) Intelligent Network port- (27)
  • Page 7 NAUTILUS 10●520 Three phase in/out Front View Inside (150KVA) Rear View Inside (150KVA) Terminal Block FRAME150 (150KVA) (5) Central monitor unit switch - (6) Display LED Central monitor unit switch - (7) EPO switch - (8) UPS Module 1 - (9) UPS Module 2 - (10) UPS Module 3 - (11) UPS Module 4 - (12) UPS Module 5 (13) Manual Bypass cover - (14) Manual Bypass - (15) Output Switch - (16) Battery Switch - (17) Terminal - (18) Baseboard for basement front part - (19) RS485 port - (20) RS485 port- (21) RS232 port - (22) Optional - (23) Dry contacts - (24) LCD connection port- (25) SNMP port - (26) Intelligent Network port- (27) Input...
  • Page 8 NAUTILUS 10●520 Three phase in/out 2000cm Cabinet – FRAME300 (Modules 25/30KVA) Front View Side View Rear View Front View inside (300KVA) Rear View inside (300KVA) Rev.00 – 09 Luglio 2015...
  • Page 9 NAUTILUS 10●520 Three phase in/out (1) – Front Lock - (2) LCD Display - (3) Side Lock - (4) Rear Lock - (5) Display LED Central monitoring Unit - (6) Central monitoring Unit switch - (7) EPO switch- (8) Output switch - (9) UPS Module 1 - (10) UPS Module 2 - (11) UPS Module 3 - (12) UPS Module 4 - (13) UPS Module 5 - (14) UPS Module 6 - (15) UPS Module 7 - (16) UPS Module 8 - (17) UPS Module 9 - (18) UPS Module 10 - (19) Manual Bypass - (20) Cover Manual Bypass - (21) Baseboard for basement front part - (22) UPS Module 1 switch - (23) UPS...
  • Page 10 NAUTILUS 10●520 Three phase in/out Front View Rear View 2000cm Cabinet – FRAME320 (Modules 40KVA) Front View Side View Rear View Rev.00 – 09 Luglio 2015...
  • Page 11 NAUTILUS 10●520 Three phase in/out Front View Rear View 2000cm Cabinet – FRAME520 (Modules 40KVA) Front View Side View Rear View Rev.00 – 09 Luglio 2015...
  • Page 12 NAUTILUS 10●520 Three phase in/out Front View Rear View (1) LCD panel - (2) Front Lock - (3) Surge suppressor cover : remove the cover to replace the suppressor - (4) Bypass and Batteries terminal blocks - (5) Input and Battery Fuse holder 1 for module 1 etc. - (6) Communication Module - (7) Input switch - (8) Manual Bypass switch - (9) Manual Bypass switch cover - (10) Input/Output terminal cover - (11) Output switch - (12) Filter capacitors disconnector - (13) parallelo ports 1 e 2 - (14) Surge suppressor - (15) Bypass switch - (16) RS485 port - (17) LBS port- (18) Tools box...
  • Page 13 NAUTILUS 10●520 Three phase in/out Fuse holder (FRAME200-320-520KVA for power modules 40KVA) Fuse Box 1 : input fuse and battery fuse inbuilt, connect to module 1 Fuse Box 2 : input fuse and battery fuse inbuilt, connect to module 2 …..
  • Page 14: Appearance Of Ups

    NAUTILUS 10●520 Three phase in/out 3.3 UPS module appearance Front View Rear View Module 10/15/20/25/30 KVA Rear View Module 40 KVA Side View (1) Handles - (2) Fixing holes - (3) Module connector slot - (4) Fan - (5) Input switch UPS - (6) Bypass switch UPS module - (8Output connector slot - (9) Input connector slot.
  • Page 15: Lcd Control Panel Of Ups Module

    NAUTILUS 10●520 Three phase in/out 3.4 LCD Control panel of UPS module LED (from top to bottom: “alarm”, “bypass”, “battery”, “inverter”) LCD Display Scroll button Turn-off button Turn-on button (“Cold start” if turned on from battery ) 3.5 Installation notes Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet .
  • Page 16: External Protection Devices

    NAUTILUS 10●520 Three phase in/out Altitude 1500 2000 2500 3000 3500 4000 4500 5000 (Mt) Load 100% Coefficient ◆ The UPS cooling is depending on fan, so it should be kept in good air ventilation area. There are many ventilation holes on the front and rear, so they should not be blocked by any obstacles.
  • Page 17: Power Cables Connection

    NAUTILUS 10●520 Three phase in/out FRAME200-520 (MODULES 40KVA) Cable dimensions (mm Input Output Input Grounding 200KVA 4 x 100 4 x 100 3 x 150 320KVA 4 x 150 4 x 150 3 x 120*2 4 x 150*2 4 x 150*2 3 x 185*2 520KVA WARNING!
  • Page 18 NAUTILUS 10●520 Three phase in/out Input Bypass – Output connections, with copper bars for FRAME300KVA Input Batteries - Input AC connections, with copper bars for FRAME300KVA Rev.00 – 09 Luglio 2015...
  • Page 19 NAUTILUS 10●520 Three phase in/out FRAME300KVA Common Input connection. This model is set by the factory with a standard configuration for common input connection. Connect AC input of this configuration to BPS-C/BPS-B/BPS-A/Vin-N(BPS) or Vin-C/Vin-B/Vin-A/ Vin-N(BPS), tighten the connections, the connection will be defined as a common Input connection for the Bypass. FRAME300KVA separate Bypass connection.
  • Page 20: Battery Connection

    NAUTILUS 10●520 Three phase in/out 3.9 Battery connection The UPS adopts positive and negative double battery framework, total 32(optional 34/36/38/40) in series. A neutral cable is retrieved from the joint between the cathode of the 16th (17th/18 th/19th/20 th) and the anode of the 17th (18th/19 th/20th/21 th) of the batteries.
  • Page 21: Parallel Systems Installation

    NAUTILUS 10●520 Three phase in/out ◆ Plug-in of the power module (1) to find the location where to insert the power module. (2) Remove the protective cover by unscrewing the screws. (3) Insert the module into the slot until it is in the correct position and secure it with the same screws. WARNING: the fixing screw in the upper left corner of the module controls the operation of the module.
  • Page 22: Cabinet Ups Installation

    NAUTILUS 10●520 Three phase in/out 3.11.1 Cabinets installation All the UPSs to be installed in the parallel system must be connected as shown in the figure below. Make sure that each UPS switch is in the "OFF" position and there is no UPS output connected. The battery cabinets can be connected separately or in parallel, this means that the system itself provides both a battery assembly for each single UPS and a central battery assembly for all the UPS.
  • Page 23: Jumper Modify On Parallel Card

    NAUTILUS 10●520 Three phase in/out Position of the parallel cards in the 1400cm cabinet (FRAME150KVA) Parallel cables connection (FRAME200-320-520KVA) 3.11.3 To modify the Jumper position on Parallel cards (FRAME150-300KVA) After connecting the parallel cables, remove the PDU deflector or the right panel of the cabinet to access the parallel board (MHTBSHR1CX01) to change the jumper configuration.
  • Page 24: Requirement For System Operating In Parallel

    NAUTILUS 10●520 Three phase in/out Position of Parallel card on 1400cm cabinet WARNING! When two 2000cm cabinets are connected in parallel, remove jumper J25 and J26 from all parallel boards (MHTBSHR1CX01); if, on the other hand, three or four cabinets are connected in parallel, remove the jumper J25, J26 and J27 from all parallel boards (MHTBSHR1CX01).
  • Page 25: Operation

    NAUTILUS 10●520 Three phase in/out 4. Commissioning 4.1 Commissioning modes The UPS is an online double conversion type that can operate in the various modes listed below: ◆ Normal Operation The rectifier / battery charger receives alternate AC voltage from the mains and supplies the inverter with DC voltage and simultaneously charges the batteries through the booster.
  • Page 26: Autotest Procedure

    NAUTILUS 10●520 Three phase in/out When the AC mains input voltage is within the acceptance range, the rectifier will start within 30 seconds, at which point the inverter will also start. When the output switch is activated, the green LED on the inverter will light up.
  • Page 27: Manual Bypass

    NAUTILUS 10●520 Three phase in/out WARNING! Wait approximately 30 seconds after closing the battery isolator before activating the cold start button. 4.2.4 Manual Bypass To power the load directly with the network, the manual bypass switch located inside the UPS can be closed.
  • Page 28: Ups Shutdown Procedure

    NAUTILUS 10●520 Three phase in/out ◆ the inverter LED will switch off and at the same time the acoustic signals will be activated. ◆ Open the BATTERY breaker; ◆ Open the UPS door to easily access to the main power switch; ◆...
  • Page 29: Display Lcd

    NAUTILUS 10●520 Three phase in/out 4.3 LCD Display 4.3.1 LCD display system UPS display view LCD Touch screen: monitoring of all parameters and measurements, UPS status and Batteries, events history and alarms LEFT BUTTON: goes left or scrolls upward ENTER KEY: insert items, confirm selection. ESC KEY: exit or cancel UP BUTTON: scrolls upwards RIGHT KEY: goes to the right or scrolls down...
  • Page 30 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Output Module Input Batt State ◄ Output Module Input Batt State ◄ Module01 Mains Invert Voltage(V) 220 220 220 Phase Voltage(V) Invert Current(A) Phase Current(A) Frequency(HZ) Frequency(HZ)
  • Page 31 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version ◄ Setting Record Version ◄ Command Command Work Mode Paralle Parallel ID System Voltage Level 220V System Frequency Level 50HZ UPS Output Enable Auto Turn-on...
  • Page 32 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version Setting Record Version ◄ ◄ Command Command Battery Test Battery Test Battery Test Buzzer Set Buzzer Set Buzzer Set ▼ 10Min ▲ Mute Default Set Default Set...
  • Page 33 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version ◄ ◄ Setting Record Version Command Language/English Work Mode Single Command Change Password System Voltage Level 220V Date Setting 2008-12-22 08:00:00 System Frequence Level 50HZ Contrast...
  • Page 34 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version Setting Record Version ◄ ◄ Command Command Work Mode Single Work Mode Single System Voltage Level 220V Method Normal BPV. Lower Limit System Frequence Level System Voltage Level 220V...
  • Page 35 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version Setting Record Version ◄ ◄ Command Command Parallel ID Single Battery Volt. Battery Number Single Battery Volt. UPS Output Enable Battery Group Internal Module amount Single Battery Capa.
  • Page 36 NAUTILUS 10●520 Three phase in/out On-Line On-Line 100KVA 23-05-2012 100KVA 23-05-2012 ID:01 08:00 ID:01 08:00 ► ► Setting Record Version ◄ ◄ Setting Record Version Command Command Single Battery Volt. Single Battery Volt. Battery Number Battery Number Battery Group Battery Group Float Base Volt.
  • Page 37: Display Lcd Of The Power Module

    NAUTILUS 10●520 Three phase in/out 4.3.2 LCD display of Power module LED (from top to bottom: “alarm”, “bypass”, “battery”, “inverter”) Display LCD Scroll button Switch Off button Switch On button (“Cold start” if switched on from battery ) Introduction WARNING! The display provides many more features than those described in this manual.
  • Page 38 NAUTILUS 10●520 Three phase in/out ID Cabinet ID Module 1. ID module and status code - Press the scroll button, the UPS shows the next information as shown below: 2. Phase A(L1) Input Voltage/Frequency 3. Phase B(L2) Input Voltage/Frequency 4. Phase C(L3) Input Voltage/Frequency 5.
  • Page 39 NAUTILUS 10●520 Three phase in/out 6. Battery – (Negative) 7. Phase A(L1) Output Voltage/Frequency 8. Phase B(L2) Output Voltage/Frequency 9.Phase C(L3) Output Voltage/Frequency 10. Phase A(L1) Load 11. Phase B(L2) Load Rev.00 – 09 Luglio 2015...
  • Page 40 NAUTILUS 10●520 Three phase in/out 12. Phase C(L3) Load 13. Total Load 14. Inside temperature and Ambient Temperature 15. Software version & model 16. Error Code - Battery charging information is shown in the figures below: Rev.00 – 09 Luglio 2015...
  • Page 41: Control Panel On Monitoring Module

    NAUTILUS 10●520 Three phase in/out Stato di Carica Boost Charge Buffer Charge 1) By pressing the "scroll" key, you could go through all the messages from the first to the last and then go back to the first one and vice versa. Alarm codes appear when abnormal behavior (s) occurs.
  • Page 42 NAUTILUS 10●520 Three phase in/out Indicator LED MAINS (3) GREEN The rectifier operates normally FLASHING GREEN Input Voltage or Frequency out of tolerance AC input is not available Indicator LED BAT (7) GREEN Battery OK, but discharging as it supply the load. Battery low pre-alarm, Abnormal battery (High or low voltage, absent FLASHING GREEN or with reverse polarity), abnormal charging.
  • Page 43: Display's Messages / Problems Solving

    NAUTILUS 10●520 Three phase in/out 4.4 Display Messages/Troubleshooting This section lists the events and alarm messages that the UPS might show. The messages are listed in alphabetical order. This section lists the alarm messages to help you solve any problems. Messages to Module display –...
  • Page 44 NAUTILUS 10●520 Three phase in/out Twice per Reverse battery Fault LED On second Twice per Cable connection error Fault LED On second Twice per CAN bus communication fault Fault LED On second Twice per Load sharing failure Fault LED On second Once per Battery overvoltage...
  • Page 45 NAUTILUS 10●520 Three phase in/out UPS – messages Display Events: N° DISPLAY MESSAGE DESCRIPTION Initializing The DSP and MCU are in Initializing. Standby UPS doesn’t supply the load Non Output Inverter output is turned off and the load connected at the On Bypass inverter output receives power from utility line via STS.
  • Page 46 NAUTILUS 10●520 Three phase in/out UPS In Bypass Due To The load exceeded the power capacity. The UPS has Overload. switched to Bypass Mode. Parallel in Bypass The parallel system has switched to bypass mode LBS Activated LBS has been activated. Lightning Protection Lightning protector has been activated.
  • Page 47 NAUTILUS 10●520 Three phase in/out Mains frequency is out of limit range and results in Mains freq. abnormal rectifier shutdown. Mains Voltage exceeds the upper or lower limit and Mains volt. Abnormal results in rectifier shutdown. When inverter has been turned on for a certain time, but the output voltage of the inverter is still out of the range of Rating voltage +12.5% and –25%, inverter Inverter fault...
  • Page 48: Option

    NAUTILUS 10●520 Three phase in/out This UPS is fitted with a voltage free contact closure signal for use with an external automatic disconnect Feedback protection device (by others) to protect against back-feeding voltage into the incoming bypass supply Ext. Fire Alarm External fire detector has been activated.
  • Page 49 NAUTILUS 10●520 Three phase in/out RELAY CARD ◆ Loosen the 2 screws on both sides of the board. ◆ Carefully insert the card into the appropriate SLOT. Reverse the procedure for unplugging. The RELAY board provides the dry contacts for external UPS monitoring reporting the status of the UPS. The RELAY board has 10 clean contacts available to the user: 7 outputs provide the status of the UPS, 1 for the ground and 2 for the remote shutdown of the UPS (5-12Vdc).
  • Page 50: Appendix 1 Technical Specification

    NAUTILUS 10●520 Three phase in/out APPENDIX 1 – Technical Specification FRAME (Cabinet Model UPS) UPS (KVA) 10~150 10~200 25~250 25~300 40~200 40~320 40~520 Module (KVA) 25/30 10/15/20/30 10/15/20 Capacity Module (KW) 9/13,5/18/27 22,5 22,5/27 Max N° of modules Phase 3 Phase + Neutral + GND Nominal Voltage 380/400/415Vac Voltage range...
  • Page 51: Appendix 2 Troubleshooting

    NAUTILUS 10●520 Three phase in/out Noise suppression Compliant with EN62040-2 RS232, RS485, Dry contacts, Intelligent slot, SNMP card (optional), Communication Interface Relay card (optional) Operating temperature 0°C~40°C Storage temperature -25°C~55°C Environment Humidity 0%~95% non condensing Altitude < 1500m Dimensions FRAME 840x600 860x600 860x600...
  • Page 52 NAUTILUS 10●520 Three phase in/out The module has not been plugged well. Remove and plug again the module. Module doesn’t switch The module fixing screw is not Tighten the fixing screw. to Bypass or Inverter tightened well Close the output switch. The output switch is not closed The fault LED on the The module is damaged...
  • Page 53: Appendix 3 Rs232Port: Definition

    NAUTILUS 10●520 Three phase in/out APPENDIX 3 –RS232 communication: definitions Port definition: Connection between RS232 PC port and RS232 UPS port RS232 PC RS232 UPS DESCRIPTION PIN # 2 PIN # 2 UPS send PC receive PIN # 3 PIN # 3 PC send UPS receive PIN # 5 PIN # 5...
  • Page 54: Warranty

    Thank you for purchasing a NAICON product. We hope that you will remain satisfied. If the product requires warranty service, please contact the retailer where you made the purchase or call +39 02 950031 or go to www.naicon.com/elsist. Before contacting your dealer or authorized service network, we advise you to read the use and maintenance manual carefully.

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