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Summary of Contents for SCHUNK AOV
- Page 1 Assembly and Operating Manual AOV Axially-Compliant Orbital Sander Tool Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1454623 Version: 03.00 | 07/10/2024 | en...
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Page 3: Table Of Contents
4.1 Design ....................18 4.2 Description ..................19 5 Assembly and settings ................20 5.1 Assembling and connecting ..............20 5.2 Connections ..................21 5.2.1 Mechanical connection..............21 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 4 8.7 Disassembly and assembly ..............30 8.8 Assembly drawings ................32 9 Translation of the original declaration of incorporation ......... 34 10 UKCA declaration of incorporation ............35 03.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 5: General
Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 6: Applicable Documents
The following accessories are available for the product, which must be ordered separately: Adapter plate Media changer For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 7: Basic Safety Notes
The guideline value here is 110 to 140 grams. Smaller or larger diameters in particular generally lead to different weights of the grinding disks and abrasive materials. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 8: Not Intended Use
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 9: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 10: Personal Protective Equipment
Do not recommission the product until the malfunction has been rectified. Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 11: Disposal
Falling loads may cause serious injuries and even death. Stand clear of suspended loads and do not step into their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 12: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 13: Notes On Particular Risks
During operation, flying chips and dirt particles can cause eye injuries. Always wear appropriate personal protective equipment, particularly protective goggles. Take suitable protective measures to secure the danger zone. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 14: Technical Data
Idle speed [1/min] 10,000 Too little pressure or flow reduces the grinding performance. It can also cause the motor to stall, vibrations to occur and the product to be damaged. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 15: Compressed Air Supply Requirements
In order to achieve sufficient operating pressure on the device, it may be necessary to set the operating pressure on the maintenance unit of the robot/robot cell higher than is necessary for the device itself. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 16: Ambient Conditions And Operating Conditions
3.3 Ambient conditions and operating conditions Designation Ambient temperature [°C] Min. Max. Noise emission [dB(A)] ≤ 85 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 17: Compliance Force
Supply pressure [bar] Compliance force (retract) as a function of the operating pressure Compliance force (extend) Supply pressure [bar] Compliance force (extend) as a function of the operating pressure 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 18: Design And Description
Vacuum connector Exhaust air opening Motor air connection AOV without vacuum Compensation air connection Internal thread for mounting the grinding disc Shroud Bellows Exhaust air opening Motor air connection 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 19: Description
Design and description 4.2 Description Pneumatic, compact and lightweight random orbital sander with axial compensation for surface finishing with robots, especially cobots and smaller industrial robots. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 20: Assembly And Settings
Connect compressed air supply, } 5.2.2 [/ 22]. Attach the product to the robot, [/ 21]. } 5.2.1 ð If necessary, use appropriate connection elements (adapter plates). Mounting the backer pad, [/ 24]. } 5.3 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 21: Connections
Mounting screw * Max. depth of engagement [mm] Adapter plate radial * Centering pin [mm] * Mounting material is not included in the scope of delivery. (available from SCHUNK on request) 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 22: Pneumatic Connection
2-way valve and a pressure regulator set at max. 6.2 bar. Motor air connection Compensation air connection (extension) Compensation air connection (retraction) Item Mounting Hose connection [mm] Thread G1/4 Hose connection [mm] Thread G1/8 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 23 6.2 bar Exhaust air / connection Compressed air line silencer (Extend) Compensation Display External regulator (1-4.1 bar) Compressed air line (Retract) Display External regulator (1-4.1 bar) Pneumatic wiring diagram 03.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 24: Mounting The Backer Pad
Turn the backer pad (2) clockwise and fasten. Fasten the media on the backer pad. Item Mounting Backer pad ["] Internal thread for mounting the 5/16" - 24 UNF grinding disc 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 25: Operation
This allows the product to use its flexibility to machine areas evenly despite different initial geometries without losing contact with the workpiece. If this is not possible, several rounds of machining may be necessary. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 26: Troubleshooting
Insufficient or no compressed air Check compressed air lines. supply. Check that the pressure valve is set to 6.2 bar. Pressure must be maintained while the spindle is running. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 27: Maintenance
To maximize the service life, only operate the motor for the product with lubrication in the air supply. To do this, lubricate the air supply to the motor with 2-3 drops of a standard pneumatic tool oil per hour. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 28: Changing The Backer Pad
Too little clearance prevents the proper compensating movement. Therefore, do not remove the clearance. 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 29 Fasten the motor housing (3) with screws (4). Mounting the dust boot, } 8.7 [/ 30]. Mounting the shroud or vacuum shroud, [/ 30]. } 8.7 Mounting the backer pad, [/ 28]. } 8.4 Connect all compressed air lines. 03.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 30: Retrofitting The Vacuum Connection
Remove the vacuum elbow (5) from the elbow mount (7). Loosen the mounting screws (1). Remove the vacuum connector (2) from the housing. Loosen the clamping collars (4). Disassemble the vacuum elbow (5) and vacuum connector (2) from the hose (3). 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 31 Disassembling the dust boot Remove the O-ring (1) that connects the dust boot (4) to the backer pad. Remove the O-ring (1) that attaches the dust boot (4) to the housing (2). Remove the dust boot (4). 03.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 32: Assembly Drawings
ð Clean all parts thoroughly, check for damage and wear, if necessary replace wearing parts Connect all compressed air lines. Mount product onto the system/machine. 8.8 Assembly drawings AOV with vacuum 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 33 Maintenance AOV without vacuum 03.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 34: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Lauffen/Neckar, September 2024 Technology & Innovation 03.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 35: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Lauffen/Neckar, September 2024 Technology & Innovation 03.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 36 SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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