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Summary of Contents for SCHUNK AOV
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Axially-Compliant Orbital Sander Tool...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Design ......................... 15 Description ...................... 16 Assembly and settings .................... 17 Assembling and connecting................ 17 Connections...................... 18 5.2.1 Mechanical connection................ 18 5.2.2 Pneumatic connection................ 19 Mounting the backer pad ................... 21 01.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 4 Retrofitting the vacuum connection .............. 27 Disassembly and assembly ................. 28 Assembly drawings ..................... 31 Translation of original declaration of incorporation .......... 33 10 Annex to Declaration of Incorporation .............. 34 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 5: General
Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 6: Applicable Documents
• Adapter plate • Media changer For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 8: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 9: Personal Protective Equipment
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 10: Disposal
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 11: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 12: Notes On Particular Risks
During operation, flying chips and dirt particles can cause eye injuries. Always wear appropriate personal protective equipment, • particularly protective goggles. Take suitable protective measures to secure the danger zone. • 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 13: Technical Data
Motor operating data Motor Vane motor (pneumatic) Idle speed [1/min] 10,000 3.2 Ambient conditions and operating conditions Designation Ambient temperature [°C] Min. Max. Noise emission [dB(A)] ≤ 85 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 14: Compliance Force
Supply pressure [bar] Compliance force (retract) as a function of the operating pressure Compliance force (extend) Supply pressure [bar] Compliance force (extend) as a function of the operating pressure 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 15: Design And Description
4 Design and description 4.1 Design AOV with vacuum Compensation air connection Internal thread for mounting the grinding disc Vacuum shroud Bellows Vacuum connector Exhaust air opening Motor air connection 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 16: Description
Internal thread for mounting the grinding disc Shroud Bellows Exhaust air opening Motor air connection 4.2 Description Pneumatic orbital sander tool with axial compensation for grinding and polishing workpiece surfaces 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 17: Assembly And Settings
3. Attach the product to the robot, Mechanical connection 18]. If necessary, use appropriate connection elements (adapter ✓ plates). 4. Mounting the backer pad, Mounting the backer pad 21]. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 18: Connections
Mounting screw * Max. depth of engagement [mm] Adapter plate radial * Centering pin [mm] * Mounting material is not included in the scope of delivery. (available from SCHUNK on request) 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 19: Pneumatic Connection
2-way valve and a pressure regulator set at max. 6.2 bar. Motor air connection Compensation air connection (extension) Compensation air connection (retraction) Item Mounting Hose connection [mm] Thread G1/4 Hose connection [mm] Thread G1/8 01.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 20 Air connection air / 6.2 bar Compressed air line silencer (Extend) Compensation Display External regulator (1-4.1 bar) Compressed air line (Retract) Display External regulator (1-4.1 bar) Pneumatic wiring diagram 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 21: Mounting The Backer Pad
3. Turn the backer pad (2) clockwise and fasten. 4. Fasten the media on the backer pad. Item Mounting Backer pad ["] Internal thread for mounting the 5/16" - 24 UNF grinding disc 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 22: Operation
This allows the product to use its flexibility to machine areas evenly despite different initial geometries without losing contact with the workpiece. If this is not possible, several rounds of machining may be necessary. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 23: Troubleshooting
Insufficient or no compressed air Check compressed air lines. supply. Check that the pressure valve is set to 6.2 bar. Pressure must be maintained while the spindle is running. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 24: Maintenance
To maximize the service life, only operate the motor for the product with lubrication in the air supply. To do this, lubricate the air supply to the motor with 2-3 drops of a standard pneumatic tool oil per hour. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 25: Changing The Backer Pad
2. Insert the bolt on the backer pad into the nut. 3. Turn the backer pad (2) clockwise and fasten. 4. Fasten the media on the backer pad. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 26: Changing The Motor
5. Loosen the mounting screws (4) and carefully pull out the motor housing (3). 6. Remove the flexible tubing to the air motor housing inside the housing. 7. Clean the inside of the housing. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 27: Retrofitting The Vacuum Connection
8.6 Retrofitting the vacuum connection NOTE The vacuum connection can be retrofitted. To do this, remove the shroud and replace it with a vacuum shroud, Disassembly and assembly 28]. 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 28: Disassembly And Assembly
5. Loosen the mounting screws (1). 6. Remove the vacuum connector (2) from the housing. 7. Loosen the clamping collars (4). 8. Disassemble the vacuum elbow (5) and vacuum connector (2) from the hose (3). 01.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 29 1. Remove the O-ring (1) that connects the dust boot (4) to the backer pad. 2. Remove the O-ring (1) that attaches the dust boot (4) to the housing (2). 3. Remove the dust boot (4). 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
- Page 30 Clean all parts thoroughly, check for damage and wear, if ✓ necessary replace wearing parts 2. Connect all compressed air lines. 3. Mount product onto the system/machine. 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 31: Assembly Drawings
Maintenance 8.8 Assembly drawings AOV with vacuum 01.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 32 Maintenance AOV without vacuum 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
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Page 33: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2021 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 01.00 | AOV | Assembly and Operating Manual | en | 1454623... -
Page 34: Annex To Declaration Of Incorporation
Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 01.00 | AOV | Assembly and Operating Manual | en | 1454623... - Page 35 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
- Page 36 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 01.00 | AOV | Assembly and Operating Manual | en | 1454623...
- Page 40 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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