Alinco DJ-X3 Service Manual

Alinco DJ-X3 Service Manual

Wide band communication receiver
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DJ-X3
Service Manual
CONTENTS
1) GENERAL ................................................................ 2
2) RECEIVER ............................................................... 2
1) Receiver ............................................................... 3~6
2) M38224M6M(E:XA0862, T:XA0836) ......................... 7
3) Terminal function of CPU .......................................... 8
1) uPD3140GS-E1 (XA0312) ........................................ 9
2) TC4W53FU (XA0348) ............................................. 10
3) NJM2904V (XA0573) .............................................. 10
4) CXA1622M/P (XA0787) .......................................... 10
5) MB88347LPFV-G-BND-EF (XA0599) ..................... 11
6) TK11816M (XA0665) .............................................. 12
7) TK10931V (XA0666) ............................................... 12
8) TA4101FTE12L (XA0667) ....................................... 13
9) S-80828ALNP-EAR-T2 (XA0834) ........................... 13
10) BR24C64F-E2 (XA0669) ........................................ 14
11) S-81230SG-QB-X (XA0833) ................................... 14
12) uPC2757T-E3 (XA0743) ......................................... 15
13) TC7SET08FU (XA0586) ......................................... 15
14) LA3335M (XA0786) ................................................ 16
15) NJM2107 (XA0850) ................................................ 17
17) LCD Connection ..................................................... 18
1) Front View ............................................................... 19
2) Bottom View ............................................................ 20
MAIN Unit ......................................................... 21~26
SW Unit .................................................................. 26
Mechanical Parts .................................................... 26
Packing ................................................................... 26
1) How to enter the adjustment mode ......................... 27
2) Adjustment ....................................................... 27~29
.................................................. 30~31
...................................................... 33
............................................. 32
ALINCO,INC.

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Summary of Contents for Alinco DJ-X3

  • Page 1: Table Of Contents

    DJ-X3 Service Manual CONTENTS 13) TC7SET08FU (XA0586) ......... 15 SPECIFICATIONS 14) LA3335M (XA0786) ..........16 1) GENERAL ..............2 15) NJM2107 (XA0850) ..........17 2) RECEIVER ............... 2 16) Transistor, Diode and LED Outline Drawings ... 17 CIRCUIT DESCRIPTION 17) LCD Connection ............. 18 1) Receiver ...............
  • Page 2: Specifications

    SPECIFICATIONS 1) GENERAL Receiving range : 0.1 ~ 1299.995 MHz : 0.1 ~ 823.995 MHz 850.000 ~ 868.995 MHz 895.000 ~ 1299.995 MHz Modulation mode FM, WFM, AM Ant. impedance 50Ω Ant. terminal Supply voltage DC 3.6V ~ 6V (Internal battery) DC 4.5V ~ 16V (external regulated source) Ground Negative ground...
  • Page 3: Circuit Description

    CIRCUIT DESCRIPTION 1) Receiver 1. RX Method: Triple Super Heterodyne Method 1st IF. 248.45MHz 2nd IF. 38.85MHz 3rd IF. 450KHz 2. Front End 0.1 ~ 29.995MHz The signal input from antenna is switched at band switch D19, passing through the low pass filter, it is amplified at RF amplifier Q15. Then the signal is added to the 1st mixer IC3 through the band switch D17.
  • Page 4 The 2nd Mixer The input signal and the 2nd local signal is added or subtracted at mixer IC4, and switched to FM/AM receiving side or WFM receiving side at D24 or D25 . FM/AM At FM/AM receiving side, the crystal filter XF1 selects the signal of 38.85 MHz. The signal is amplified at the 1st IF amplifier Q22 after the adjacent signal is eliminated.
  • Page 5 6. Audio FM/AM/WFM The audio output signal for receiving FM/WFM and AM is switched at IC9. The output audio signal is input to pin 1 of IC13 of stereo multiplex demodulator through AF amplifier IC17. When the input audio signal doesn't have a pilot signal, each audio signal is output from pin 9 and pin 10 to pin 1 and pin 16 of the audio amplifier IC14 equipped with the electronic volume.
  • Page 6 vari-cap D15 and D16 to make the phases equal. In result the stabilized oscillation can be done at the desired frequency. The 2nd Local IC1 compares the frequency gained by dividing the signal added to pin 19 of IC1 by the control signal from IC7 with the frequency gained by dividing the reference frequency of 12.8 MHz inside IC1.
  • Page 7: M38224M6M(E:xa0862, T:xa0836)

    2) M38224M6M (E:XA0862, T:XA0836) Terminal Connection (TOP VIEW)
  • Page 8: Terminal Function Of Cpu

    3) Terminal function of CPU No. Terminal Signal Description No Terminal Signal Description Battery input SEG20 SEG20 SEG19 SEG19 Stereo / Monophonic RESW R/E push key SEG18 SEG18 Squelch input Doubler SW Common power SW S-meter input AFPC AF power supply Secret signal output AF SW BND3...
  • Page 9: Semiconductor Data

    SEMICONDUCTOR DATA 1) uPD3140GS-E1 (XA0312) 80 ~ 550MHz Dual PLL Synthesizer Specifications Operating frequency: 200 ~ 400MHz (Vin=-12 ~ -0dBm, pin 2 and 19 input) 80 ~ 550MHz (Vin=-8 ~ -0dBm, pin 2 and 19 input) Consumption current: 2.7 ~ 4.1mA (Vcc=1.8V while 1 channel is used) 4.3 ~ 6.6mA (Vcc=1.8V while both channels are used) 0 ~ 10uA (Vcc=1.8V in power save mode) 3.5 ~ 5.3mA (Vcc=5V while 1 channel is used)
  • Page 10: Tc4W53Fu (Xa0348)

    2) TC4W53FU (XA0348) 3) NJM2904V (XA0573) Dual Single Supply Operational Amplifer 4) CXA1622M/P (XA0787) Pin Assignment Block Diagram SW 2 PRE+POWER1 PRE+POWER2 P GND2 6 P GND1 OUT2 OUT1 RIPPLE 8...
  • Page 11: Mb88347Lpfv-G-Bnd-Ef (Xa0599)

    5) MB88347LPFV-G-BND-EF (XA0599) D/A converter for digital tuning...
  • Page 12: Tk11816M (Xa0665)

    6) TK11816M (XA0665) Pin Assignment Block Diagram Start-up Circuit Oscillator Feed back Ref. control Voltage 7) TK10931V (XA0666) Pin Assignment / BLOCK Diagram (Top View) RECT FM DET RSSI MIXER...
  • Page 13: Ta4101Fte12L (Xa0667)

    8) TA4101F TE12L (XA0667) Pin Assignment Block Diagram 1. IF OUT 5. BASE 2. Vcc 6. BASE 3. OSC IN 7. GND 4. BASE 8. COLLECTOR 9) S-80828ALNP-EAR-T2 (XA0834) Pin Assignment Top view 1 OUT 3 NC Block Diagram...
  • Page 14: Br24C64F-E2 (Xa0669)

    10) BR24C64F-E2 (XA0669) Block Diagram 64Kbit EEPROM ARRAY 8bit 13bit ADDRESS DATA SLAVE•WORD 13bit ADDRESS REGISTER DECODER REGISTER START STOP CONTROL CIRCUIT HIGH VOLTAGE VOLTAGE GENERATOR DETECTOR Pin Assignment BR24C64/F 11) S-81230SG-QB-X (XA0833) Block Diagram Pin Assignment...
  • Page 15: Upc2757T-E3 (Xa0743)

    12) uPC2757T-E3 (XA0743) Terminal Connection (Top View) (Bottom View) 1: RF input 4: PS (Power Save) 2: GND 5: Vcc 3: Lo input 6: IF output Block Diagram input output POWER SAVE input 13) TC7SET08FU (XA0586) Pin Assignment Block Diagram IN B IN A OUT Y...
  • Page 16: La3335M (Xa0786)

    14)LA3335M (XA0786) Pin Assignment 1: Input 6 : GND 2: PLL loop filter 7 : Stereo indicator fillter 8 : Pilot sync detection 3: Power supply 9 : Decoder output (low) 4: VCO 10 : Decoder output (high) 5: NC Block Diagram LAMP SYNCHNOUS...
  • Page 17: Njm2107 (Xa0850)

    15) NJM2107 (XA0850) Pin Assignment Block Diagram 16) Transistor, Diode and LED Outline Drawings 1SV308(TPH3) DAN235E-TL MA2S357-TX ISS390 TE61 MA2S30400L MA2S728-TX ISS362 TE85L XD0339 XD0320 XD0337 XD0342 XD0312 XD0315 XD0338 SML-310MTT86 2SD2216R-TX MA2Z720 2SB1132T 2SC4738BL(TE85R) 2SC5066FT-Y(TE85L) 2SJ144Y(TE85R) XL0036 XT0181 XT0180 XT0135 XE0019 XD0367...
  • Page 18: Lcd Connection

    17) LCD connection Pin No COM0 COM1 COM2 COM3 COM0 COM1 COM2 COM3...
  • Page 19: Exploded View

    EXPLODED VIEW 1) Front View UR0023 UP0426 TL0027 DG0040 TL0026 EL0053 ST0069 FG0330 KZ0134...
  • Page 20: Bottom View

    2) Bottom View AF0025 FM0201 UE0338 UP0426 ES0021 FP0182 TS0166 FG0338 FG0331 AN0027 EA0096 SD0092 NK0077 SD0093 SP0013 FG0346 AN0012 FG0347 FG0337 FG0335 AX0008 FG0334 AX0005...
  • Page 21: Parts List

    PARTS LIST MAIN Unit Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. CU3111 Chip C. C1608JB1C104KT-N CU3503 Chip C. GRM36CK020C50PT CS0397 TMCP1C105MTR CU3111 Chip C. C1608JB1C104KT-N Chip Tantal CU3515 Chip C. GRM36CH220J50PT CU3111 Chip C. C1608JB1C104KT-N CS0403 TMCP1D224MTR CU3111 Chip C.
  • Page 22 Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. C107 CU3502 Chip C. GRM36CK010C50PT C169 CU3111 Chip C. C1608JB1C104KT-N C108 CU3509 Chip C. GRM36CH080D50PT C170 CU3111 Chip C. C1608JB1C104KT-N C109 CU3509 Chip C. GRM36CH080D50PT C171 CU3517 Chip C. GRM36CH330J50PT C110 CU3518 Chip C.
  • Page 23 Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. XD0342 Diode 1SS390 TE61 QC0586 Coil LQW1608A15NJ00 XD0320 Diode DAN235E-TL QC0507 Coil LK16081R0K-T XD0338 Diode 1SS362(TE85L) QC0507 Coil LK16081R0K-T QC0510 Coil LK1608330M-T XD0320 Diode DAN235E-TL XD0252 Diode MA741WK TX QC0631 Coil LL1608-FSR22J XD0337 Diode...
  • Page 24 Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. XT0180 2SC5066FT-Y (TE85L) RK3522 Chip R. ERJ2GEJ470X Transistor XU0092 UN911H-TX RK3530 Chip R. ERJ2GEJ221X Transistor RK3558 Chip R. ERJ2GEJ473X XT0180 2SC5066FT-Y (TE85L) Transistor XU0196 DTC143TE TL RK3562 Chip R. ERJ2GEJ104X Transistor XT0180...
  • Page 25 Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. R145 RK3550 Chip R. ERJ2GEJ103X RK3542 Chip R. ERJ2GEJ222X RK3554 Chip R. ERJ2GEJ223X R146 RK3574 Chip R. ERJ2GEJ105X R147 RK3554 Chip R. ERJ2GEJ223X RK3546 Chip R. ERJ2GEJ472X R148 RK3562 Chip R. ERJ2GEJ104X RK3542 Chip R.
  • Page 26: Sw Unit

    Parts No. Descriptin Parts Name Parts No. Descriptin Parts Name Ref.No. Ref.No. TS0167 VCO CASE A Warranty PH0009A UP0426 PCB DJX3 INTEGRATED DS0446 Spec.sheet TL0027 REFLECTIVE SHEET PR0478 Serial seal TL0026 DIFFUSION SHEET PR0452 FCC homeuse label ST0069 LCD HOLDER PR0447 FCC warning label DG0040...
  • Page 27: Adjustment

    ADJUSTMENT 1) How to enter the adjustment mode Press the key like the below after Key Lock. BANK > SCAN > V/P/M > BANK > V/P/M > SCAN 2) Adjustment Display Memory Content Adjust point FrEq Frequency Adjustment FrEq Maximum AF output level Adjustment PLt-F Stereo Adjustment BP1 Squelch level 1 Setting...
  • Page 28 Item Adjustment Content Specification Reference Adjust the TC1 to 391.05MHz. Frequency 391.05MHz Adjustment Display : FrE9 Adjust Point : TC1 + -100Hz Check Point : TP2 AF output AF maximum output Display : FrEq More than Adjustment Input the 142.6MHz of 30dBu to the test unit which 20mw(8Ω) modulation is 1KHz 3.5KHz and adjust the L40 to become maximum AF level.
  • Page 29 Item Adjustment Content Specification SQL level 1 Adjustment Display : 5n1 Adjustment Input the 435.13MHz of –6dBu (standard modulation), and ( BP5 ) press the SCAN key. Check if can hear the BEEP sound. SQL level 5 Adjustment Display : 5nF Input the 435.13MHz of 0dBu (standard modulation), and press the SCAN key.
  • Page 31: Pc Board View

    PC BOARD VIEW 1) DJ-X3T /X3E Side A W2 #30BH1-045-H1 BLACK WIRE SPEAKER RED WIRE W1 #30R02-030-02 NATURAL WIRE BAR ANTENNA RED WIRE BLACK WIRE RED WIRE PTT BOARD GREEN WIRE...
  • Page 32 2) DJ-X3T /X3E Side B...
  • Page 33: Schematic Diagram

    SCHEMATIC DIAGRAM Ear ANT:1.52V DBL ON: Whip ANT:1.7V ATT OFF:0.94V 0.9V 1.87V 0.97V 1.87V 2.84V 2.06V 2.94V ABAR:3V 2.4V ATT ON:0.93V 2.75V 2.96V SBAR:3V 0.3V 2.7V ABAR,SBAR ABAR,SBAR 1.17V 1.03V 0.3V 0.7V 0.7V BP1:1.84V 1.86V 0.7V 145MHz:5.7V 1.2V 2.27V 2.98V 2.04V 0.99V 1.38V...
  • Page 34: Block Diagram

    BLOCK DIAGRAM...
  • Page 35 DJ-195 Service Manual ALINCO, INC. Head Office : Shin-Dai Building 9th Floor 2-6, 1-Chome, Dojimahama, Kita-ku, Osaka 530-0004, Japan Phone: +81-6-4797-2136 Fax: +81-6-4797-2157 E-mail:export@alinco.co.jp Dealer/Distributor Copyright 2000 Alinco, lnc. Osaka Japan Printed in Japan PM0064...

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