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Summary of Contents for Manitowoc Indigo I0300
- Page 1 Indigo Ice Machines Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. Part Number: 000013325 Rev 01 4/16...
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Page 3: Safety Notices
Safety Notices Warning Follow these precautions to prevent personal injury Safety Notices during installation of this equipment: Read these precautions to prevent personal injury: • Installation must comply with all applicable equipment fire and health codes with the authority •... - Page 4 Warning DANGER Follow these precautions to prevent personal injury Follow these precautions to prevent personal injury while operating or maintaining this equipment: during use and maintenance of this equipment: • Read this manual thoroughly before operating, • It is the responsibility of the equipment owner to installing or performing maintenance on the perform a Personal Protective Equipment Hazard equipment.
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Page 5: Table Of Contents
Table of Contents Safety Notices Safety Notices ........................3 Section 1 General Information Ice Deflector ........................7 Bin Level Accessory Kit ...................... 7 Bin Installation ........................7 Control Panel Bezel ......................7 Top Air Discharge Kit ......................7 LuminIce® II ......................... 7 How To Read A Model Number .................. - Page 6 Table of Contents (continued) Section 3 Operation Control Panel Features .....................27 Buttons ..............................27 Display Panel ............................27 Overview of Menu Navigation ..................28 Display Panel Navigation ....................29 Alerts and Messages ......................29 Main Menu ........................30 Machine Info Menu ..........................30 Password Entry ............................ 30 Set-Up Menu ............................
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Page 7: General Information
A remote light is available for reminder indication. deflector. NOTE: LuminIce® and LuminIce® II bulbs are not • Manitowoc bins have a deflector installed and require interchangeable; verify your model before ordering a no modifications when used with a forward-facing replacement bulb. -
Page 8: How To Read A Model Number
General Information Section 1 How To Read A Model Number Full Model Number Base Model Number CONDENSER TYPE ICE CUBE SIZE A - Self-Contained Air -Cooled R - Regular W - Self-Contained Water -Cooled D - Dice N - Remote Air-Cooled # HERTZ D - Factory Use Only Y - Half-Dice... -
Page 9: Installation
Section 2 Installation Installation Minimum/Maximum Temperatures Minimum Air Maximum Air Model Location Requirements Temperature Temperature 2°C 43°C All Ice Machine Head Sections The location selected for the ice machine head section must 35°F 110°F meet the following criteria. If any of these criteria are not met, select another location. - Page 10 Installation Section 2 Clearance Requirements QuietQube Model Clearance Requirements Model Back Sides Self-Contained Self-Contained I0300 I0600C - I0686C Air-Cooled Water-Cooled I0870C - I0876C Top/Sides 40 cm (16") 20 cm (8") I0976C Back 13 cm (5") 13 cm (5") I1070C - I1076C 13 cm 13 cm 13 cm...
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Page 11: Bin Installation
6. Inspect bin gasket prior to ice machine installation. (Manitowoc bins come with a closed cell foam gasket installed along the top surface of the bin.) 7. Remove all panels from ice machine before lifting and installing on bin. -
Page 12: Electrical Requirements
Installation Section 2 Electrical Requirements Fuse/Circuit Breaker A separate electrical disconnect, which disconnects all All electrical work, including wire routing and grounding, poles and has 3 mm (3/16") contact separation, must be must conform to local, state and national electrical codes. provided for fixed wiring. -
Page 13: Maximum Breaker Size & Minimum Circuit Amperage Chart
Section 2 Installation Maximum Breaker Size & Minimum Circuit Amperage Chart NOTE: Due to continuous product improvements, this information is for reference only. Please refer to the ice machine data plate to verify electrical data. Data plate information overrides information listed on this page. Air-Cooled Water-Cooled Remote... - Page 14 230/1/50 15 amp ICVD Condensing Units Maximum Fuse/ Minimum Circuit Minimum Wire Size Required Condensing Unit Voltage/Phase/Cycle Circuit Breaker Amps by Manitowoc 208-230/1/60 15 amp 11.0 #12 Solid Copper Conductor ICVD0695 208-230/3/60 15 amp #12 Solid Copper Conductor 230/1/50 15 amp 11.0...
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Page 15: Icvd Interconnecting Wiring
Indigo QuietQube ice machines require interconnecting ICVD transformers leave the factory wired for a 240V supply low voltage wiring (included with Manitowoc line sets) to voltage. When connecting to a 208V supply voltage, the energize the contactor coil and verify the LPCO & HPCO transformer must be rewired to maintain a 24V secondary are closed. -
Page 16: Water Supply And Drain Line Sizing/Connections
Installation Section 2 Water Supply and Drain Line Sizing/ • Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, and Connections remove chlorine odor and taste. Caution • Connect ice making water inlet to potable water only. Do not apply heat to water inlet valve or water drain •... -
Page 17: Drain Connections
Section 2 Installation Drain Connections Auxiliary Base Drain Installation Two types of auxiliary drain are located in the ice machine Follow these guidelines when installing drain lines to base to remove moisture in high humidity areas: With or prevent drain water from flowing back into the ice machine without a drain socket. -
Page 18: Remote Condensing Unit Refrigeration System Installation
Each ice machine head section ships from the factory with a refrigerant charge appropriate for the entire system operation. The serial tag on the ice machine indicates the refrigerant charge. QuietQube Models Important Additional Manitowoc remote systems are only approved and Remote Refrigerant QuietQube® warranted as a complete new package. Warranty on the... -
Page 19: Calculating Remote Condenser & Remote Condensing Unit Installation Distances
Section 2 Installation CALCULATING REMOTE CONDENSER & REMOTE CONDENSING UNIT INSTALLATION DISTANCES Line Set Length 1. Insert the measured rise into the formula below. Multiply by 1.7 to get the calculated rise. The maximum tubing length is 30 meters (100 feet). 2. - Page 20 Section 2 Caution The refrigeration system warranty will not apply if the Manitowoc Ice Machine and Manitowoc ICVD Condensing Unit are not installed according to 10 METER (30 specifications. This warranty also will not apply if the FEET) MAX.
- Page 21 Section 2 Installation Step 3 Connect the Line Set. QuietQube Models Only Remote Condensers Only • Maximum amount of time the refrigeration system can be exposed to the atmosphere is 15 minutes. In most cases, by routing the line set properly, shortening will not be necessary.
- Page 22 Installation Section 2 Step 4 Pressure Test and Evacuate Line Set and ICVD A retention valve is present in the compressor discharge Condensing Unit. line. The retention valve requires evacuation connections at five points. • Shutoff valves for the line set must remain closed until pressure testing and evacuation are complete.
- Page 23 Section 2 Installation Step 5 Open Valves for the Line Set and Receiver. USE ALLEN WRENCH You will not hear refrigerant flow when the valves are TO OPEN (TURN COUNTERCLOCKWISE) opened. Refrigerant will not flow until the ice machine is SHUTOFF VALVES started and the solenoid valve opens.
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Page 24: Position Bin Thermostat Probe
Installation Section 2 Step 6 Connect Wiring to Condensing Unit and Ice Step 9 Insulation for the Suction Shutoff Valve Machine Head Section. The pre-formed insulation for the suction shutoff valve is Attach wiring to terminal strip in control box of condensing located in the plastic bag taped to the water curtain. -
Page 25: Starting The Ice Machine
7. Use the Down arrow to highlight Time & Date. 8. Press the Checkmark. The date will appear on the All Manitowoc ice machines are factory-operated and first line of the display (Mo/Day/Yr) and the time will adjusted before shipment. Normally, new installations do appear on the second line (24 Hour). -
Page 26: Remove Ice Thickness Probe Shipping Brackets
Installation Section 2 Remove Ice Thickness Probe Shipping Brackets Ice Thickness Check Remove and discard shipping brackets before starting the After a harvest cycle, inspect the ice cubes in the ice storage ice machine. bin. The ice thickness probe is factory-set to maintain the ice bridge thickness at 3 mm (1/8"). -
Page 27: Operation
Section 3 Operation Power Button Cleaning Button Manitowoc O f f LCD Display Status O n / O f f M o d e Lines Alert/Message Line Menu Checkmark Button Left Arrow Up and Down Arrows Right Arrow Control Panel Features Left and Right Arrows: The Left arrow moves the display to the previous screen, allowing the user to “back out”... -
Page 28: Overview Of Menu Navigation
Operation Section 3 Overview of Menu Navigation Menu Button ON/OFF Button Cleaning Button Timer Initiated Home Screen When When AuCS Clean Clean Alert Message Function Function Present Present Alerts Messages Main Menu Machine Energy Defaults Service Set-up EXIT Info Saver Password Entry Return to Defaults... -
Page 29: Display Panel Navigation
Section 3 Operation Display Panel Navigation Alerts and Messages When messages and alerts exist, they will be highlighted [ T i m e & D a t e > ] ▼ and can be selected with the Checkmark. Alerts are shown T i m e C o n f i g >... -
Page 30: Main Menu
Operation Section 3 Main Menu To enter a four digit password of your choosing use the following procedure. From the Home screen, press the Menu button to enter 1. Press the Menu button. the Main menu, where you can choose to see machine information, make setup changes, set the Energy Saver 2. -
Page 31: Set-Up Menu
Section 3 Operation SET-UP MENU Language From the Main menu, use the Down arrow to navigate to 1. From the Set-Up menu, use the Down arrow to Set-Up and press the Checkmark. Select and customize highlight Language. machine settings on this menu. Press the Left arrow to 2. - Page 32 Operation Section 3 Units LCD Brightness 1. From the Set-Up menu, use the Down arrow to Here, the brightness of the LCD display can be adjusted. highlight Units. 1. From the Set-Up menu, use the Down arrow to 2. Press the Checkmark. On this screen, you can choose highlight LCD Bright.
- Page 33 Section 3 Operation Clean Minder Air Filter Clean Minder is a feature that displays a cleaning reminder The ice machine has a feature that displays a clean air filter at a set time interval. reminder at a set time interval. 1.
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Page 34: Energy Saver Menu
Operation Section 3 LuminIce® II Reminder ENERGY SAVER MENU From the Main menu, use the Down arrow to navigate to The LuminIce® growth inhibitor recirculates the air in the ice Energy Saver and press the Checkmark. Set up an energy machine foodzone over a UV bulb. - Page 35 Section 3 Operation Ice Bin Level Sensor Statistics Ice bin sensor is an optional accessory that allows the ice 1. From the Energy Saver menu, use the Down arrow to level in the bin to be set to one of three different levels. highlight Statistics.
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Page 36: Service Menu
Operation Section 3 Service Menu Real Time Data Press the Checkmark with RealTime Data highlighted to get From the Main menu, use the Down arrow to navigate to readings on Time & Temp, Inputs and Outputs. Service and press the Checkmark. This menu is intended for the use of trained service personnel. -
Page 37: Ice Making Sequence Of Operation
Section 3 Operation Ice Making Sequence of Operation Safety Limits Safety limits are stored and indicated by the control board Ice machines and storage bins produce and store ice for after three cycles. The number of cycles required to stop the human consumption and product cooling. -
Page 38: Operational Checks
Ice Thickness Check General After a harvest cycle, inspect the ice cubes in the ice storage Manitowoc ice machines are factory-operated and adjusted bin. The ice thickness probe is factory-set to maintain the before shipment. Normally, new installations do not require ice bridge thickness at 1/8"... -
Page 39: Maintenance
• This procedure cleans all components in the water flow Manitowoc Ice Machine Cleaner and Sanitizer are the only path, and is used to clean the ice machine between the products approved for use in Manitowoc ice machines. -
Page 40: Cleaning/Sanitizing Procedure
Caution water trough refills and the display indicates Add Chemical (approximately 1 minute), then add the proper amount of Use only Manitowoc approved Ice Machine Cleaner ice machine cleaner. and Sanitizer for this application (Manitowoc Cleaner part number 94-0546-3 and Manitowoc Sanitizer part... -
Page 41: Sanitizing Procedure
Evaporator plastic parts - including top, bottom and indicates to add solution (approximately 1 minute). Add the sides proper amount of Manitowoc Ice Machine Sanitizer to the • Bin or dispenser water trough by pouring between the water curtain and Rinse all areas thoroughly with clean water. -
Page 42: Parts Removal For Cleaning/Sanitizing
Maintenance Section 4 Parts Removal for Cleaning/Sanitizing D. Remove the water level probe • Pull the water level probe straight down to disengage. SINGLE EVAPORATOR ICE MACHINES • Lower the water level probe until the wiring connector A. Remove the water curtain is visible. -
Page 43: Multiple Evaporator Ice Machines
Section 4 Maintenance MULTIPLE EVAPORATOR ICE MACHINES • After the wires are disconnected, remove the two thumbscrews and lift the water pump assembly out of A. Remove front evaporator shield the ice machine. • Remove four quarter-turn connectors. • Remove the thumbscrews securing the water pumps (2 •... -
Page 44: Preventative Maintenance Cleaning Procedure
Maintenance Section 4 Preventative Maintenance Cleaning Procedure Cleaning the Condenser This procedure cleans all components in the water flow General path, and is used to clean the ice machine between the bi- Warning yearly cleaning/sanitizing procedure. Disconnect electric power to the ice machine head Ice machine cleaner is used to remove lime scale and section and the remote condensing unit at the electric mineral deposits. -
Page 45: Troubleshooting
Section 5 Troubleshooting Before Calling for Service Checklist If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Possible Cause To Correct Ice machine does not operate. -
Page 46: Safety Limit Feature
In addition to the standard safety controls, such as the high Ice”. pressure cutout, your Manitowoc ice machine features built- in safety limits which will stop the ice machine if conditions A. If the safety limit feature has stopped the ice arise which could cause a major component failure. - Page 48 To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at www.manitowocfoodservice.com, then discover the regional or local resources available to you. ©2016 Manitowoc Foodservice except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifi cations without notice. Part Number: 000013325 Rev 01 4/16...
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