Brush Wolf 4800X series Operator's Maintenance Manual

Excavator / backhoe brush cutters

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Excavator / Backhoe
Brush Cutters
Owner / Operator
Instruction & Maintenance
Manual
Model Series:
4200X, 4800X, 6000X, 6600X
— 1 —
www.brushwolf.com

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Summary of Contents for Brush Wolf 4800X series

  • Page 1 Excavator / Backhoe Brush Cutters Owner / Operator Instruction & Maintenance Manual Model Series: 4200X, 4800X, 6000X, 6600X — 1 — www.brushwolf.com...
  • Page 2: Foreword

    Before operation of your Brush Wolf attachment read the entire contents of this manual Thank you for your purchase of the Brush Wolf rotary brush cutter. At Cross-Tech Manufacturing we take great pride in the design and manufacturing of our products and we appreciate your business.
  • Page 3: Table Of Contents

    Table of Contents Foreword.....................2 Safety Section..................4 Operation Instructions..............6 Maintenance..................7 Maintenance Checklist..............8 Troubleshooting................9 4200X Parts Diagram..............10 4200X Parts List................11 4800X (Standard & Low Flow) Parts Diagram......12 4800X (Standard & Low Flow) Parts List.........13 4800X HF (High Flow) Diagram..........14 4800X HF (High Flow) Parts List..........15 6000X (Standard Flow) Diagram..........16 6000X (Standard FLow) Parts List..........17 6000X HF (High Flow) Diagram..........18...
  • Page 4: Safety Section

    Tech Manufacturing can not cover every incident that might be a hazard. Extreme caution should be used at all times. Only use Brush Wolf brush cutters for the purpose for which it has been de- signed. Always operate an excavator/backhoe with a forestry rated door and cab. Safety goggles and hearing protection must be worn at all times.
  • Page 5 Do Not attempt to straighten blades. Order replacement blades if blades are bent, cracked or damaged. Do Not leave the Brush Wolf unattended while in a raised position. Always make sure both the runners are placed firmly on the ground and shut down the excavator/backhoe.
  • Page 6: Operation Instructions

    Brush Wolf should be as close to the ground as possible. 8. Slowly apply hydraulics to the Brush Wolf and increase the engine speed to high idle. Make sure the unit is operating smoothly before moving the excavator/backhoe forward. When temperatures are below zero allow additional time for hydraulic fluids to warm-up.
  • Page 7: Maintenance

    2. Check all nuts and bolts for proper tightness. See Maintenance Schedule on page 3. Every Brush Wolf is tested at the factory and all nuts and bolts have been tight- ened to specifications. We recommend you check them after the first 4 to 6 hours of operation and at regular intervals as defined in the Maintenance Schedule.
  • Page 8: Maintenance Checklist

    Do Not loan your brush cutter to another excavator/back hoe owner. The potential exists for hydraulic contamination and could shorten the life of your operating equipment or the hydraulic motor on your Brush Wolf brush cutter. ITEM TYPE OF MAINTENANCE...
  • Page 9: Troubleshooting

    Troubleshooting Note: When performing maintenance, shut down the excavator/backhoe and remove hydraulic hoses from the power source. Problem Check Loss of Power Low hydraulic fluid level Overheated hydraulic fluid* Contaminated hydraulic fluid* *May damage hydraulic motor Low gearbox lubricant level Broken gearbox /motor shear pin Missing input shaft key Excessive...
  • Page 10: 4200X Parts Diagram

    4200X Parts Diagram — 10 —...
  • Page 11: 4200X Parts List

    4200X Model Parts List ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15103 GAURD, COUPLING, BW, X MODEL, STD 15108 ROD, ROUND, 0.375 X 41.000 15151 WELDMENT, FRAME, BW 4200X 15132 DECAL KIT, BW 4200X 15184 ASSEMBLY, BLADE CARRIER, BW 4200X 15595...
  • Page 12: 4800X (Standard & Low Flow) Parts Diagram

    4800X Parts Diagram - Standard & Low Flow (LF) — 12 —...
  • Page 13: 4800X (Standard & Low Flow) Parts List

    4800X Model Parts List - Standard & Low Flow (LF) ITEM PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15103 GAURD, COUPLING, BW, X MODEL, STD 15109 ROD, ROUND, 0.375 X 47.000 15134 DECAL KIT, BW 4800X 15171 WELDMENT, FRAME, BW 4800X 15287...
  • Page 14: 4800X Hf (High Flow) Diagram

    4800X HF Parts Diagram - High Flow — 14 —...
  • Page 15: 4800X Hf (High Flow) Parts List

    4800X HF Model Parts List ITEM PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15104 GUARD, COUPLING, BW, X MODEL, HF 15109 ROD, ROUND, 0.375 X 47.000 15350 DECAL KIT, BW 4800X HF 15311 WELDMENT, FRAME, BW 4800X HF 15287 ASSEMBLY, BLADE CARRIER, BW 4800X 15418...
  • Page 16: 6000X (Standard Flow) Diagram

    6000X Parts Diagram - Standard Flow — 16 —...
  • Page 17: 6000X (Standard Flow) Parts List

    6000X Model Parts List PART ITEM NUMBER DESCRIPTION 15056 ASSEMBLY, BLADE CARRIER, BW 6000/6000X 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15080 ROD, ROUND, 0.375 X 59.000 15103 GAURD, COUPLING, BW, X MODEL, STD 15593 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 90.000 HOSE 15600 DECAL KIT, BW 6600X 15598...
  • Page 18: 6000X Hf (High Flow) Diagram

    6000X HF Parts Diagram - High Flow — 18 —...
  • Page 19: 6000X Hf (High Flow) Parts List

    6000X HF Model Parts List PART ITEM NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15056 ASSEMBLY, BLADE CARRIER, BW 6000 15080 ROD, ROUND, 0.375 X 59.000 15104 GUARD, COUPLING, BW, X MODEL, HF 15357 WELDMENT, FRAME, BW 6000X HF 15368 DECAL KIT, BW 6000X HF 15418...
  • Page 20: 6600X (Standard Flow) Diagram

    6600X Parts Diagram - Standard Flow — 20 —...
  • Page 21: 6600X (Standard Flow) Parts List

    6600X Model Parts List PART ITEM NUMBER DESCRIPTION 15307 WELDMENT, FRAME, BW 6600X 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15110 ROD, ROUND, 0.375 X 65.000 15103 GAURD, COUPLING, BW, X MODEL, STD 15593 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 90.000 HOSE 15137 DECAL KIT, BW 6600X 15309...
  • Page 22: 6600X Hf (High Flow) Diagram

    6600X HF Parts Diagram - High Flow — 22 —...
  • Page 23: 6600X Hf (High Flow) Parts List

    6600X HF Model Parts List PART ITEM NUMBER DESCRIPTION 15309 ASSEMBLY, BLADE CARRIER, BW 6600/6600X 15104 GUARD, COUPLING, BW, X MODEL, HF 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15418 PLATE, STAUFF, 3 HOLE COVER, 1.25 X 5.875 15110 ROD, ROUND, 0.375 X 65.000 15590...
  • Page 24: Blade Carrier Diagram & Parts List 4200X & 4800X

    Blade Carrier & Parts Diagram - 4200X & 4800X Series ITEM MODEL PART ITEM SERIES NUMBER DESCRIPTION 4200X 15167 WELDMENT, BLADE CARRIER, 20.000 DIA X 1.000 SPUN FORMED PAN 4800X 15287 WELDMENT, BLADE CARRIER, 26.000 DIA X 1.000 4200X 15265 SET OF 2 - BLADE, 14.750 X 4.000 X .500...
  • Page 25: Blade Carrier Diagram & Parts List For 6000X & 6600X

    Blade Carrier & Parts Diagram - 6000X & 6600X Series ITEM MODEL PART ITEM SERIES NUMBER DESCRIPTION 6000X & 6600X 15057 WELDMENT, BLADE CARRIER, 25.000 DIA X .313, SPUN FORMED PAN 6000X 15267 SET OF 2 - BLADE, 22.000 X 4.000 X .500 6600X 15268 SET OF 2 - BLADE, 25.000 X 4.000 X .500...
  • Page 26: Dealer Checklist

    Also available to fill out on-line: www.brushwolf.com SAFETY OPERATIONS CHECKLIST Explain and alert buyer of High Flow motor and case drain - if applicable. Explain and demonstrate operation of the Brush Wolf attachment. Explain and demonstrate inspection points and frequency; including nuts, bolts, blades, hoses, etc.
  • Page 27: Warranty Registration

    Warranty Registration Form Thank you for choosing Brush Wolf. Please complete the form below to register your Brush Wolf prod- uct. There is a form available to fill out on-line at www.brushwolf.com. Please complete the Warranty Registration form within 30 days of purchase date to qualify for warranty.
  • Page 28: Warranty Information

    WARRANTY INFORMATION: The Warranty Claim Form must be completed in full detail and received in good condition. Cross-Tech Manufacturing, Inc. limits it warranty to the hydraulic motor, and gearbox for a period of one (1) year from the original date of sale. A three (3) year warranty is included on the structural steel from the date of sale.

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