Related Manuals for Brush Wolf 4200
Summary of Contents for Brush Wolf 4200
- Page 1 Skid Steer Brush Cutters Owner / Operator Instruction & Maintenance Manual Model Series: 4200, 4800, 6000, 6600, 7200, 7201, 7800, 9000 — 1 — www.brushwolf.com...
-
Page 2: Foreword
Before operation of your Brush Wolf attachment read the entire contents of this manual Thank you for your purchase of the Brush Wolf rotary brush cutter. At Cross-Tech Manufacturing we take great pride in the design and manufacturing of our prod- ucts and we appreciate your business. - Page 3 THIS PAGE IS INTENTIONALLY BLANK — 3 — www.brushwolf.com...
-
Page 4: Table Of Contents
Safety Section..................6 Operation Instructions..............8 Maintenance..................9 Maintenance Checklist..............10 Troubleshooting................12 4200 Parts Diagram................14 4200 Parts List...................15 4800 Low Flow & Standard Parts Diagram......16 4800 Low Flow & Standard Parts List........17 6000 Low Flow & Standard Parts Diagram......18 6000 Low Flow & Standard Parts List........19 6600 Low Flow &... - Page 5 Table of Contents - continued 7800 HF High Flow Parts Diagram...........32 7800 HF High Flow Parts List............33 9000 Standard Parts Diagram............34 9000 Standard Parts List...............35 9000 HF High Flow Parts Diagram...........36 9000 HF High Flow Standard Parts List......37 & 38 Blades, Blade Carriers Parts List..........40 Dealer Checklist................42 Warranty Registration..............43...
-
Page 6: Safety Section
Brush Wolf and has the potential to cause serious injury. Do Not place hands, feet or other objects under the deck while the Brush Wolf is in oper- ation. To inspect or perform maintenance under the deck, always shut down the power to the Brush Wolf, shut-off the skid steer engine, disconnect hydraulic hoses, and block the unit securely. - Page 7 Do Not attempt to straighten blades. Order replacement blades if blades are bent, cracked or damaged. Do Not leave the Brush Wolf unattended while in a raised position. Always make sure both the runners are placed firmly on the ground and shut down the skid steer.
-
Page 8: Operation Instructions
Brush Wolf. Verify the hydraulic flow of your skid steer is within the range of the Brush Wolf rating of GPM - Gallons per Minute. -
Page 9: Maintenance
1. Check all nuts and bolts for proper tightness. See Maintenance Schedule on page 2. Every Brush Wolf is tested at the factory and all nuts and bolts have been tight- ened to specifications. We recommend you check them after the first 4 to 6 hours of operation and at regular intervals as defined in the Maintenance Schedule. -
Page 10: Maintenance Checklist
ITEM TYPE OF MAINTENANCE FREQUENCY Gearbox mounting bolts Model: 4200 - Torque to 160 ft - lbs Daily or every 8 hours All other models: Torque to 275 ft - lbs Hydraulic motor mount bolts Torque to 75 ft - lbs. - Page 11 THIS PAGE IS INTENTIONALLY BLANK — 11 — www.brushwolf.com...
-
Page 12: Troubleshooting
Troubleshooting Note: When performing maintenance, shut down the skid steer and remove hydraulic hoses from the power source. Problem Check Loss of Power Low hydraulic fluid level Overheated hydraulic fluid* Contaminated hydraulic fluid* Low gearbox lubricant level Broken gearbox /motor shear pin Missing input shaft key Excessive Dull, broken or damaged blades... - Page 13 THIS PAGE IS INTENTIONALLY BLANK — 13 — www.brushwolf.com...
-
Page 14: 4200 Parts Diagram
4200 Parts Diagram - Standard Pick-up plate — 14 —... -
Page 15: 4200 Parts List
4200 Model Parts List ITEM ITEM QTY PART NUMBER DESCRIPTION 15603 ASSEMBLY, BLADE CARRIER, BW 4200 15102 GUARD, COUPLING, BW, STD 4200 15631 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL COUPLINGS, 0.500 X 66.00 HOSE 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15108 ROD, ROUND, 0.375 X 41.000... -
Page 16: 4800 Low Flow & Standard Parts Diagram
4800 Parts Diagram - Low Flow & Standard — 16 —... -
Page 17: 4800 Low Flow & Standard Parts List
4800 Model Parts List ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15109 ROD, ROUND, 0.375 X 47.000 15133 DECAL KIT, BW 4800 15597 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 78.000 HOSE 15632 WELDMENT FRAME BW 4800 15652... -
Page 18: 6000 Low Flow & Standard Parts Diagram
6000 Model Parts List - Low Flow & Standard — 18 —... -
Page 19: 6000 Low Flow & Standard Parts List
6000 Parts Diagram Low Flow & Standard ITEM ITEM QTY PART NUMBER DESCRIPTION 15000 WELDMENT FRAME BW 6000 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15056 ASSEMBLY, BLADE CARRIER, BW 6000 15067 GUARD, COUPLING, BW, STD 15080 ROD, ROUND, 0.375 X 59.000 15597 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 78.000 HOSE... -
Page 20: 6600 Low Flow & Standard Parts Diagram
6600 Model Parts List - Low Flow & Standard — 20 —... -
Page 21: 6600 Low Flow & Standard Parts List
6600 Parts Diagram - Low Flow & Standard ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15704 ASSEMBLY, BLADE CARRIER, BW 6600 15067 GUARD, COUPLING, BW, STD 15080 ROD, ROUND, 0.375 X 59.000 15703 WELDMENT FRAME BW 6600 15597... -
Page 22: 6600 Hf Parts Diagram
6600 HF Model Parts List - High Flow — 22 —... -
Page 23: 6600 Hf Parts List
6600 HF Parts Diagram - High Flow ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15110 ROD, RND, 0.375 X 65.000 15418 PLATE, STAUFF, 3 HOLE COVER, 1.25 X 5.875 15589 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 MFG X 78.000 15753... -
Page 24: 7200 Low Flow & Standard Parts Diagram
7200 Model Parts List - Low Flow & Standard — 24 —... -
Page 25: 7200 Low Flow & Standard Parts List
7200 Parts Diagram - Low Flow & Standard ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15111 ROD, RND, 0.375 X 71.000 15138 DECAL KIT, BW 7200 15597 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL MFG COUPLINGS, 0.750 X 78.000 HOSE 15694... -
Page 26: 7200 Hf Parts Diagram
7200 HF Model Parts List - High Flow — 26 —... -
Page 27: 7200 Hf Parts List
7200 HF Parts Diagram - High Flow ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15111 ROD, RND, 0.375 X 71.000 15418 PLATE, STAUFF, 3 HOLE COVER, 1.25 X 5.875 15589 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 MFG X 78.000 HOSE 15753... -
Page 28: 7201 Low Flow & Standard Parts Diagram
7201 Parts Diagram - Low Flow & Standard — 28 —... -
Page 29: 7201 Low Flow & Standard Parts List
7201 Parts List - Low Flow & Standard ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15317 WELDMENT FRAME BW 7201 15343 ASSEMBLY, BLADE CARRIER, BW 7201 15344 DECAL KIT, BW 7201 15597... -
Page 30: 7800 Standard Parts Diagram
7800 Parts Diagram - Standard Flow — 30 —... -
Page 31: 7800 Parts List
7800 Parts List ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15111 ROD, RND, 0.375 X 71.000 15597 HOSE WHIP ASSEMBLY, -8 ORFS, FEMALE SWIVEL MFG COUPLINGS, 0.750 X 78.000 HOSE 15732 ASSEMBLY, BLADE CARRIER, BW 7800 15694... - Page 32 7800 HF Parts Diagram - High Flow — 32 —...
- Page 33 7800 HF Parts List ITEM ITEM QTY PART NUMBER DESCRIPTION 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15067 GUARD, COUPLING, BW, STD 15111 ROD, RND, 0.375 X 71.000 15418 PLATE, STAUFF, 3 HOLE COVER, 1.25 X 5.875 15589 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 MFG X 78.000 HOSE 15753...
- Page 34 9000 Model Parts Diagram- Standard Flow — 34 —...
- Page 35 9000 Parts List - Standard Flow ITEM ITEM QTY PART NUMBER DESCRIPTION 15656 ASSEMBLY, BLADE CARRIER, BW 7201 15067 GUARD, COUPLING, BW, STD 15674 HOOD, BW 9000 15054 PLATE, ACCESS, 2 HOLE, 5.250 X 3.250 X 0.250 15675 WELDMENT FRAME BW 9000 15590 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 90.000 HOSE 16019...
- Page 36 9000 HF Model Parts Diagram - High Flow Model PLUMBING LAYOUT — 36 —...
- Page 37 9000 HF Parts List - High Flow Model ITEM ITEM QTY PART NUMBER DESCRIPTION 15656 ASSEMBLY, BLADE CARRIER, BW 9000HF 15067 GUARD, COUPLING, BW, STD 15674 HOOD, BW 9000 HF 15684 WELDMENT FRAME BW 9000 HF 15590 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 90.000 HOSE 16172 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 29.000 HOSE 16173...
- Page 38 9000 HF Parts List - High Flow Model - CONTINUED ITEM ITEM QTY PART NUMBER DESCRIPTION Hardware WASHER, FLAT, 5/16, ZINC 15381 WASHER, NORD-LOCK, 0.500 X 1.000 OD, ZINC 15379 WASHER, NORD-LOCK, 0.750 X 1.210 OD, ZINC 15685 WASHER, RUBBER SEAL, 0.812 OD X 0.355 ID X .094 Hardware WASHER, SPRING LOCK, .500, ZINC Hardware...
- Page 39 THIS PAGE IS INTENTIONALLY BLANK — 39 — www.brushwolf.com...
- Page 40 4200 Blade Carrier & Parts Diagram ITEM PART ITEM NUMBER DESCRIPTION 15265 SET OF 2 - BLADE, 14.750 X 4.000 X .500 15066 BOLT, D-BOLT, 1 1/8-12, BW 15096 WELDMENT, BLADE BAR, 20.000 X 5.000 X 1.000 PLATE 15148 NUT, TOP LOCK, 1 1/8-12, GRADE C, PLAIN HARDWARE WASHER, FLAT, 1 1/8, F436, ZINC 4800 Blade Carrier &...
- Page 41 Blade Carrier & Parts Diagram - 6000, 6600, 7200, 7201, 7800, 9000 ITEM MODEL PART ITEM NUMBER NUMBER DESCRIPTION 15057 WELDMENT, BLADE CARRIER, 25.000 DIA X .313, SPUN FORMED PAN 6000 15267 SET OF 2 - BLADE, 22.000 X 4.000 X .500 6600 15268 SET OF 2 - BLADE, 24.000 X 4.000 X .500...
- Page 42 Also available to fill out on-line: www.brushwolf.com/warranty/ SAFETY OPERATIONS CHECKLIST Explain and alert buyer of High Flow motor and case drain - if applicable. Explain and demonstrate operation of the Brush Wolf attachment. Explain and demonstrate inspection points and frequency; including nuts, bolts, blades, hoses, etc.
-
Page 43: Warranty Registration
Warranty Registration Form Thank you for choosing Brush Wolf. Please complete the form below to register your Brush Wolf prod- uct. There is a form available to fill out on-line at www.brushwolf.com. Please complete the Warranty Registration form within 30 days of purchase date to qualify for warranty. -
Page 44: Warranty Information
WARRANTY INFORMATION: The Warranty Claim Form must be completed in full detail and received in good condition. Cross-Tech Manufacturing, Inc. limits it warranty to the hydraulic motor and gearbox for a period of one (1) year from the original date of sale. A three (3) year warranty is included on the structural steel from the date of sale.