Mitsubishi Electric MR-J2S-11K Series Instructions And Cautions For Safe Use

General-Purpose AC Servo AC Servo
J2-Super Series
MR-J2S-11K to 22K
Instructions and Cautions for
Safe Use of AC Servos
If this is the first time for you to use the MELSERVO-J2-Super Series,
the optionally available MR-J2S- Servo Amplifier Instruction Manual
and MELSERVO Servo Motor Instruction Manual are required. Always purchase
them and use the MELSERVO-J2-Super Series safely.
Country/Region Sales office Tel/Fax
Tel :+1-847-478-2100
USA Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA Fax :+1-847-478-0327
Germany Mitsubishi Electric Europe B.V. German Branch Tel :+49-2102-486-0
Gothaer Strasse 8, D-40880 Ratingen, Germany Fax :+49-2102-486-1120
Italy Mitsubishi Electric Europe B.V. Italian Branch Tel :+39-39-60531
Viale Colleoni 7 Fax :+39-39-6053312
1-20041 Agrate Brianza (Milano), Italy
China Mitsubishi Electric Automation (China) Ltd. Tel :+86-21-6120-0808
4F Zhi Fu Plazz, No. 80 Xin Chang Road Fax :+86-21-6121-2444
Shanghai 200003, China
Tel :+886-2-2299-2499
Taiwan Setsuyo Enterprise Co., Ltd.
Fax :+886-2-2299-2509
6F, No.105 Wu-Kung 3rd Rd, Wu-Ku Hsiang, Taipei Hsine, Taiwan
Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel :+82-2-3660-9552
3F, 1480-6, Gayang-dong, Gangseo-gu, Seoul Fax :+82-2-3664-8372
157-200, Korea
Singapore Mitsubishi Electric Asia Pte, Ltd. Tel :+65-6470-2460
307 Alexandra Road #05-01/02, Fax :+65-6476-7439
Mitsubishi Electric Building Singapore 159943
HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310
This guide uses recycled paper.
IB(NA)0300061-G(1306)MEE Printed in Japan Specifications are subject to change without notice.
n Safety Instructions n
(Please read the instructions carefully before using the equipment.)
Install, and peruse all this guide and attached documents before the drive and maintenance and the check.
After that, use these correctly. Use it after it is skilled of the knowledge of the equipment, information on
safety, and all of notes.
In this guide, the safety instruction levels are classified into "WARNING" and "CAUTION".
Indicates that incorrect handling may cause hazardous conditions, resulting
WARNING
in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting
CAUTION
in medium or slight injury to personnel or may cause physical damage.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow
the instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols.
: Indicates what must not be done. For example, "No Fire" is indicated by .
: Indicates what must be done. For example, grounding is indicated by .
In this guide, instructions at a lower level than the above, instructions for other functions, and so on are
classified into "POINT".
After reading this guide, always keep it accessible to the operator.
1. To prevent electric shock, note the following
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp
turns off. Then, confirm that the voltage between P and N is safe with a voltage tester and others.
Otherwise, an electric shock may occur. In addition, always confirm from the front of the servo
amplifier, whether the charge lamp is off or not.
Connect the servo amplifier and servo motor to ground.
Any person who is involved in wiring and inspection should be fully competent to do the work.
Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise,
you may get an electric shock.
Operate the switches with dry hand to prevent an electric shock.
The cables should not be damaged, stressed loaded, or pinched. Otherwise, you may get an electric
shock.
During power-on or operation, do not open the front cover. You may get an electric shock.
Do not operate the servo amplifier with the front cover removed. High-voltage terminals and charging
area are exposed and you may get an electric shock.
Except for wiring or periodic inspection, do not remove the front cover even if the power is off. The
servo amplifier is charged and you may get an electric shock.
To avoid an electric shock, insulate the connections of the power supply terminals.
2. To prevent fire, note the following
CAUTION
Install the servo amplifier, servo motor and regenerative resistor on incombustible material. Installing
them directly or close to combustibles will lead to a fire.
Always connect a magnetic contactor between the main circuit power supply and L
servo amplifier, and configure the wiring to be able to shut down the power supply on the side of the
servo amplifier's power supply. If a magnetic contactor is not connected, continuous flow of a large
current may cause a fire when the servo amplifier malfunctions.
When a regenerative resistor is used, use an alarm signal to switch main power off. Otherwise, a
regenerative transistor fault or the like may overheat the regenerative resistor, causing a fire.
Provide adequate protection to prevent screws and other conductive matter, oil and other combustible
matter from entering the servo amplifier and servo motor.
Always connect a molded-case circuit breaker to the power supply of the servo amplifier.
3. To prevent injury, note the following
CAUTION
Only the voltage specified in the instruction manual should be applied to each terminal, Otherwise, a
G
burst, damage, etc. may occur.
Connect the terminals correctly to prevent a burst, damage, etc.
Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables,
etc.) with the servo amplifier heat sink, regenerative resistor, servo motor, etc. since they may be hot
while power is on or for some time after power-off. Their temperatures may be high and you may get
burnt or a parts may damaged.
During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.
4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric
shock, etc.
(1) Transportation and installation
CAUTION
Transport the products correctly according to their mass.
Stacking in excess of the specified number of products is not allowed.
Do not carry the servo motor by the cables, shaft or encoder.
Do not hold the front cover to transport the servo amplifier. The servo amplifier may drop.
Install the servo amplifier in a load-bearing place in accordance with the instruction manual.
Do not climb or stand on servo equipment. Do not put heavy objects on equipment.
The servo amplifier and servo motor must be installed in the specified direction.
Leave specified clearances between the servo amplifier and control enclosure walls or other
equipment.
Do not install or operate the servo amplifier and servo motor which has been damaged or has any
parts missing.
Do not block the intake and exhaust areas of the servo amplifier and servo motor which has a cooling
fan. Doing so may cause faults.
Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.
When storing or using the servo amplifier and servo motor, comply with the environmental conditions
given in the Servo Amplifier Instruction Manual and Servo Motor Instruction Manual.
Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off
during operation.
The servo motor with reduction gear must be installed in the specified direction to prevent oil leakage.
Take safety measures, e.g. provide covers, to prevent accidental access to the rotating parts of the
servo motor during operation.
Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The
encoder may become faulty.
Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may
break.
When the equipment has been stored for an extended period of time, contact your local sales office.
When treating the servo amplifier be careful about the edged parts such as the corners of the servo
amplifier.
The servo amplifier must be installed in the metal cabinet (control box).
When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine are
used for disinfecting and protecting wooden packaging from insects, they cause malfunction when
entering our products. Please take necessary precautions to ensure that remaining materials from
fumigant do not enter our products, or treat packaging with methods other than fumigation (heat
method). Additionally, disinfect and protect wood from insects before packing products.
(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.
Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo
motor and servo amplifier.
Connect the wires to the correct phase terminals (U, V, W) of the servo amplifier and servo motor.
Otherwise, the servo motor does not operate properly.
Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W)
directly. Do not let a magnetic contactor, etc. intervene.
Servo amplifier Servo motor Servo amplifier
U
U U
V
V M V
W
W W
Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.
The surge absorbing diode installed to the DC relay for control output should be fitted in the specified
direction. Otherwise, the emergency stop and other protective circuits may not operate.
Servo amplifier Servo amplifier
COM COM
(24VDC) (24VDC)
Control
Control
output output
RA
signal signal
When the cable is not tightened enough to the terminal block (connector), the cable or terminal block
(connector) may generate heat because of the poor contact. Be sure to tighten the cable with specified
torque.
(3) Test run adjustment
Before operation, check the parameter settings. Improper settings may cause some machines to
perform unexpected operation.
, L , and L of the The parameter settings must not be changed excessively. Operation will be instable.
1 2 3
(4) Usage
Provide an external emergency stop circuit to ensure that operation can be stopped and power
switched off immediately.
Any person who is involved in disassembly and repair should be fully competent to do the work.
Before resetting an alarm, make sure that the run signal of the servo amplifier is off to prevent an
accident. A sudden restart is made if an alarm is reset with the run signal on.
Do not modify the equipment.
Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused
by electronic equipment used near the servo amplifier.
Use the servo amplifier with the specified servo motor.
The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be
used for ordinary braking.
For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor
are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure
safety, install a stopper on the machine side.
Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break a servo amplifier.
(5) Corrective actions
When it is assumed that a hazardous condition may take place at the occur due to a power failure or a
product fault, use a servo motor with electromagnetic brake or an external brake mechanism for the
purpose of prevention.
Configure a circuit so that the electromagnetic brake activates with the external emergency stop switch
at the same time.
Contacts must be opened when the servo-on (SON)
signal, the malfunction (ALM) signal, or the electromagnetic
brake interlock (MBR) signal turns off.
Servo motor
Electromagnetic brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before
restarting operation.
When power is restored after an instantaneous power failure, keep away from the machine because
the machine may be restarted suddenly (design the machine so that it is secured against hazard if
restarted).
(6) Maintenance, inspection and parts replacement
With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary
accident due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when
used in general environment.
Please contact your local sales office.
(7) General instruction
To illustrate details, the equipment in the diagrams of this guide and instruction manual may have
been drawn without covers and safety guards. When the equipment is operated, the covers and safety
guards must be installed as specified. Operation must be performed in accordance with this guide and
instruction manual.
n DISPOSAL OF WASTE n
Please dispose a servo amplifier, battery (primary battery) and other options according to your local laws
and regulations.
BATTERY transportation
MR-BAT and A6BAT are lithium metal batteries. MR-BAT and A6BAT are not subject to the dangerous
goods (Class 9) of the UN Recommendations.
To transport lithium metal batteries and lithium metal batteries contained in equipment by means of
transport subject to the UN Recommendations, take actions to comply with the following regulations: the
United Nations Recommendations on the Transport of Dangerous Goods, the Technical Instruction
(ICAO-TI) by the International Civil Aviation Organization (ICAO), and the International Maritime
Dangerous Goods Code (IMDG Code) by the International Maritime Organization (IMO).
Servo motor
To transport the batteries, check the latest standards or the laws of the destination country and take
U
actions.
V
For more information, contact your local sales office.
M
W
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If
the total number of the following operations exceeds 100,000, the servo amplifier and/or converter unit
may fail when the EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes
Home position setting in the absolute position detection system
Write to the EEP-ROM due to device changes
RA SOUTH KOREA COMPLIANCE
This product complies with the Radio Wave Law (KC mark). Please note the following to use the product.
이 기기는 업무용 (A급) 전자파적합기기로서 판 매자 또는 사용자는 이 점을 주의하시기 바라며,
가정외의 지역에서 사용하는 것을 목적으 로 합니다.
(The product is for business use (Class A) and meets the electromagnetic compatibility requirements. The
seller and the user must note the above point, and use the product in a place except for home.)
1. INTRODUCTION
CAUTION
1.1 Introduction to the manuals
If this is the first time for you to use the MELSERVO-J2-Super Series, the optionally available
MR-J2S- Servo Amplifier Instruction Manual (see the list below) and MELSERVO Servo Motor
Instruction Manual (SH(NA)3181) are required. Please read them all carefully to use the
MELSERVO-J2-Super Series safely.
Servo amplifier
MR-J2S-A
CAUTION
MR-J2S-B
1.2 Contents of the packing
After unpacking, check the rating plate to confirm that the servo amplifier you received are as you
ordered.
Servo amplifier
MELSERVO-J2-Super Series
Instructions and Cautions for Safe Use of AC Servos (This guide)
1.3 Model code definition
(1) Rating plate
CAUTION
(2) Model code
Circuit must be opened
during emergency stop
switch.
Rated output
SON RA
B 24VDC
U
2. COMPLIANCE WITH CE MARKING
2.1 What is CE marking?
The CE marking is mandatory and must be affixed to specific products placed on the European Union.
When a product conforms to the requirements, the CE marking must be affixed to the product. The
CE marking also applies to machines and equipment incorporating servos. When you need a copy of
Declaration of Conformity of CE marking, contact your local sales office.
CAUTION
(1) EMC directive
The EMC directive applies to the servo units alone. This servo is designed to comply with the
EMC directive. The EMC directive also applies the servo-incorporated machines and
equipment. This requires the EMC filters to be used with the servo-incorporated machines
and equipment to comply with the EMC directive. For specific EMC directive conforming
methods, refer to the EMC Installation Guidelines (IB(NA)67310).
(2) Low voltage directive
The low voltage directive applies also to servo units alone. This servo is designed to comply with
the low voltage directive.
2.2 For compliance
Be sure to perform an appearance inspection of every unit before installation. In addition, have a
final performance inspection on the entire machine/system, and keep the inspection record.
(1) Servo amplifiers and servo motors used
Use the servo amplifiers and servo motors which standard product.
Servo amplifier series: MR-J2S-11K
Servo motor series
(2) Structure
(3) Environment
Operate the servo amplifier at or above pollution degree 2 set forth in IEC60664-1. For this
purpose, install the servo amplifier in a control box which is protected against water, oil, carbon,
dust, dirt, etc. (IP54).
(4) Power supply
(a) Operate the servo amplifier to meet the requirements of the overvoltage category
in EN 60664-1.
(b) For the interface power supply, use a 24VDC power supply with reinforced insulation on I/O
terminals.
(5) Grounding
(a) To prevent an electric shock, the protective earth (PE) terminal (marked
amplifier must be connected to the protective earth (PE) of the control box.
Manual name Manual No.
MR-J2S- A Servo Amplifier Instruction Manual SH(NA)030006
MR-J2S- B Servo Amplifier Instruction Manual SH(NA)030007
Contents Quantity
1
1
The year and month of manufacture
Model
Capacity
Applicable power supply
Rated output current
Serial number
KC certification number
Country of origin
Software special specification
Series name
Blank, Sn, or Un
(n=00 to 999)
Symbol Rated output [kW]
Hardware special specification
Blank or 2 to 5 digit alphanumeric
11K 11
(RJ, ED, PX, RU, RZ, etc.)
15K 15
22K 22
Corresponding
Symbol Corresponding
A
General-purpose interface
B
SSCNET
to MR-J2S-22K
: HA-LFS
Control box
Reinforced
insulating type
24VDC
power
Molded-case
Magnetic supply
Servo
circuit breaker contactor
motor
Servo
MCCB MC amplifier M
set forth
) of the servo