TABLE OF CONTENTS Section TO THE OWNER .................... A SAFETY PRECAUTIONS ................B To The Operator Before You Start During Trencher Operation Transporting The Trencher Maintaining The Trencher INTERNATIONAL SYMBOLS ................ C PREOPERATION .................... D General Information Options Trencher Major Component Nomenclature MOUNTING KIT INSTALLATION ..............
TO THE OWNER GENERAL COMMENTS Congratulations on the purchase of your new trencher! Your trencher was carefully designed and manufactured to give you many years of de- pendable service. Your trencher will require some minor maintenance (such as cleaning and lubricating) to keep it in top working condition. Be sure to observe all safety precautions and maintenance procedures as described in this manual.
SAFETY PRECAUTIONS TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS IN- VOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
SAFETY PRECAUTIONS TRENCHERS GENERAL INFORMATION This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt to use your tren- cher. Also read your vehicle owner's manual before using your equipment. This knowledge will help you operate your unit safely.
SAFETY PRECAUTIONS TRENCHERS Do not use the trencher or crumber bar as a step, or grab the digging chain when climbing on or off the trencher. Damage to the equip- ment or personal injury could result. Know your work area before you begin. Observe any potential hazard areas such as soft ground, drop-offs, rocks and other obstacles.
SAFETY PRECAUTIONS TRENCHERS Keep equipment away from the trencher after it has been dug. The weight of the unit could cause a cave-in. Never drop a boom with a rapidly moving digging chain on the ground. The force of the trencher may cause the vehicle to move suddenly and unexpectedly.
SAFETY PRECAUTIONS TRENCHERS MAINTAINING THE TRENCHER Replace all safety shields and guards when performing maintenance. Do not operate the trencher with protective equipment removed. Lower the trenching boom, and shut off the engine before working on the unit. Never perform maintenance on a trencher while it is run- ning.
INTERNATIONAL SYMBOLS As a guide to the operation of your equipment, various international symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Engine speed Alternator charge Hours recorded Power take-off (on) Engine water temperature Power take-off (off) Lights...
617 TRENCHER GENERAL INFORMATION The 617 trencher was designed to be easy to use and maintain. The trencher mounts to the toolbar/attachment plate of the skid steer. The mount incorporates the quick attach mechanism of the skid steer for fast, easy mounting.
OPTIONS Eventually you may wish to dig a trench of a depth or width other than what your unit was originally equipped to dig. The 617 trencher can be fitted with optional booms, digging chains, sprockets, and crumber as- semblies to allow you to dig a variety of different sized trenches with a digging chain option of a tooth every station or every other station.
PREOPERATION TRENCHER MAJOR COMPONENT NOMENCLATURE 617 TRENCHER GENERAL INFORMATION The purpose of this page is to acquaint you with the trencher and the names of its various components. This knowledge will be helpful when reading through this manual or when ordering service parts.
MOUNTING KIT INSTALLATION 617 TRENCHER GENERAL INFORMATION A mounting kit is required to attach the trencher to the skid steer. Your trencher may have been shipped with the mounting kit installed. The following instructions are provided here to help you install the mounting kit in the case that yours was not installed at the factory.
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MOUNTING KIT INSTALLATION 617 TRENCHER FIGURE #1 SIDE SHIFT MOUNTING FRAME .75"UNC X 4.50 CAPSCREW LOCK PIN .75"UNC LOCK NUT SIDE SHIFT INNER TUBES BASIC TRENCHER ASSEMBLY Mount the attaching bracket(s) to the side shift mounting frame on the tren- cher using the .75"...
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MOUNTING KIT INSTALLATION 617 TRENCHER Attach the two hydraulic hoses supplied in the kit to the trencher as shown in Figure #3. Attach the appropriate couplers to their corresponding hydraulic hoses. See your skid steer owner's manual for proper identification of auxiliary hydraulic coupler flow.
TRENCHER INSTALLATION 617 TRENCHER GENERAL INFORMATION The following instructions will help you to mount your trencher on your skid steer. The trencher uses the skid steer's quick-change attaching system for ease on installation. Therefore, if you know how to attach the skid steer loader bucket, attaching the trencher should prove no problem.
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TRENCHER INSTALLATION 617 TRENCHER Tilt the toolbar back to hook the trencher onto the toolbar. It may be neces- sary to lift the loader arm somewhat. Set the quick-change attaching lock to the locked position to secure the trencher. It may be necessary to raise, lower, or tilt the toolbar in order for the trencher mount and toolbar to properly align so the locking mechanism can be activated.
617 TRENCHER GENERAL INFORMATION Simplicity of operation is one of the key features of the 617 trencher. The trenchers themselves have no controls, just a few adjustments to check. It is impor- tant however, to be familiar with, and know the controls and adjustments on both the trencher and the skid steer.
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OPERATING INSTRUCTIONS CONTROLS 617 TRENCHER TILTING THE TRENCHER Tilt the trencher unit up or down by tilting the toolbar / attachment plate back or forward through its skid steer control. We recommend a 60° digging angle for general trenching as measured from ground level (the horizon). (See Figure #2)
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Lowering the trencher will cause the auger to lower, moving the spoil away from the trench. The built-in skid shoe on the 617 trencher will prevent the auger from being lowered to the extent that the auger itself starts to dig in the ground as this will greatly reduce efficiency.
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OPERATING INSTRUCTIONS CONTROLS 617 TRENCHER It should be noted that raising or lowering the trencher to change the auger height will also change the trenching depth. You will need to compensate for this by changing the tilt of the trencher down or up accordingly. (See Figure #3)
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OPERATING INSTRUCTIONS CONTROLS 617 TRENCHER FIGURE #4 SET SCREW CRUMBER BAR MAINFRAME CRUMBER BAR TUBE JAM NUT CHAIN TENSION ADJUSTMENT When trenching, the digging chain tension should be adjusted so that the chain is as loose as possible, without jumping off the sprocket or idler wheel.
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OPERATING INSTRUCTIONS CONTROLS 617 TRENCHER This procedure must be done simultaneously to both adjusting bolts to prevent the boom from becoming wedged onto its mount. CAUTION! Never work on, or make adjustments to any part of the tren- cher while the unit is running. You could get caught in the digging teeth which could cause severe injury or death.
OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS GENERAL INFORMATION The design of your trencher makes it relatively simple to use. With the help of the information in this section and a little practice you should become proficient in it's operation in no time. Observe the following points to obtain the best results with the least amount of wear on the machine.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS Locate the trencher on the mount with the side shift mechanism (as explained earlier in this section) where it will be most efficient and easy to use. Mark off the area to be trenched out. This can be done with pow- dered lime, chalk, or a guide string and stakes.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS CAUTION! When lowering a moving digging chain to the ground the force of the teeth grabbing the ground will try to pull the trencher suddenly forward. Be prepared. Have the brake on the skid steer set to help counteract the force.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS FIGURE #8 CREEP IN REVERSE LOWER When trenching, remember to keep in mind the spoil placement. Position the trencher so that the auger floats at ground level to move spoil away from the trench. (See Figure #9) FIGURE #9 NOTE DIGGING ANGLE SPOIL PILE...
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS Raise the trencher so that the auger rides above the ground level to leave the spoil beside the trench. The higher the auger, the closer to the trench the spoil will be placed. You may find that it generally takes less power to run the digging chain if the auger runs 3"...
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS TURNING WHILE TRENCHING Gradual turns can be made while trenching. However, the tightness of the turn is directly proportional to the angle and length of the boom. In other words the greater the angle of the trencher boom to the ground level, the sharper the turn that can be trenched.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS MAKING SHARP TURNS To make sharp turns and 90° angles you will have to dig two trenches. Dig the first trench as you normally would. Then reposition the unit and dig the second trench at the appropriate angle. Be sure to take into account the extra lead-in space needed for the trencher to get down to the desired trench depth.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS TRENCHING WITHOUT THE CRUMBER ASSEMBLY WARNING! The crumber bar and crumber shoe assembly are there for a reason, YOUR SAFETY! There are a few instances where removal may be necessary however. In these cases operate with extreme caution.
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OPERATING INSTRUCTIONS OPERATING TECHNIQUES SKID STEER TRENCHERS ENDING A TRENCH When you have dug your trench, remember that the trencher boom is at an angle, and that you must continue trenching until the end of the boom has dug past the proposed end of the trench. Once the end of the trench has been dug, keep the trencher running and lift the skid steer loader arms to lift the unit clear of the trench.
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COMBINATION ROCK AND FROST CHAIN 2.00" PITCH - TOOTH EVERY STATION SERVICE PARTS STATION #1 STATION #2 STATION #3 STATION #4 STATION #5 STATION #6 STATION #7 STATION #8 STATION #9 STATION #10 STATION #11 STATION #12 6824 1-26-96...
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COMBINATION ROCK AND FROST CHAIN 2.00" PITCH - TOOTH EVERY STATION SERVICE PARTS PART NO. DESCRIPTION 83802 Carbide Bit Holder - 4" Right 83801 Carbide Bit Holder - 4" Left 54432 Cup Cutter - Right 54431 Cup Cutter - Left 83804 Carbide Bit Holder - 5"...
8 PITCH OF CHAIN DISTANCE BETWEEN HOLE CENTERS = PITCH The 617 Trencher has a heavy weight chain with a tensil strength of 50,000 pounds and a pitch of 2.00". There is one thing that you must understand about chain pitch. You can not intermix components of different pitches.
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS COMPONENT SIZE The size of the digging component is based on the depth of the trench it will dig with auger at ground level and a 60° boom digging angle (See Figure 3).
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING CHAIN ASSEMBLIES GENERAL INFORMATION This page contains a listing of all of the 2.00" pitch digging chain assemblies offered for your trencher. Each chain assembly comes with all necessary teeth and spacers already installed.
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING CHAIN ASSEMBLIES 2.00" PITCH DIGGING CHAIN ASSEMBLIES Complete chain assemblies. Includes chain with all teeth and spacers attached. Also includes appropriate width crumber shoe.
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH CHAIN REPLACEMENT PARTS GENERAL INFORMATION You can purchase individual chain links and pins for your trencher. These can be used to repair a damaged chain, or lengthen and modify an existing chain.
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DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING TOOTH STATION SEQUENCE GENERAL INFORMATION Every second link on a digging chain is a special link called a digging station. These digging station links are designed so that digging teeth can be bolted onto them in a variety of configurations. It is the number and the make up of these different digging stations that make each chain unique.
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING TOOTH STATION BREAK DOWN GENERAL INFORMATION The following diagrams are the complete parts break downs of all the different digging tooth arrangements used on the digging stations for 2.00" pitch chains.
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING TOOTH STATION BREAK DOWN DIRT TOOTH, LEFT PART #54431 DIRT TOOTH, RIGHT PART #54432 SPACER BAR PART #54439 1.81" SPACER TUBE PART #54440 4.50"...
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING TOOTH STATION BREAK DOWN DIRT TOOTH, LEFT PART #54431 DIRT TOOTH, RIGHT PART #54432 12" CHAIN SPACER PART #54442 4.50" CAPSCREW PART #1351 WITH FLAT WASHER #1527 AND NUT #1692 8.50...
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DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS DIGGING CHAIN OPTIONS 2.00" PITCH DIGGING CHAIN WIDTH CONVERSIONS GENERAL INFORMATION Digging chains can be modified to dig trenches in a variety of widths. By modifying an existing chain, it can be used to dig the width you want and thus save going the expense of a whole new digging chain assembly.
MAINTENANCE GENERAL MAINTENANCE GENERAL INFORMATION Your trencher was designed to be virtually maintenance free. Very little effort is needed to keep it in top condition. It is however important to follow these procedures to get full performance and longevity out of the trencher.
STORAGE 617 TRENCHER GENERAL INFORMATION The following storage procedures will help you to keep your trencher in top condition. They will also help you get off to a good start the next time your trencher is needed. We therefor strongly recommend that you take the extra time to follow these procedures whenever your trencher will not be used for an extended period of time.
TROUBLE SHOOTING 617 TRENCHER GENERAL INFORMATION Your trencher was designed to be as simple and as trouble free as possible. The purpose of this section is to help you in the event that a problem does develop. Why we cannot possibly cover every problem that might occur, you will find that those that are most common are covered here.
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TROUBLE SHOOTING 617 TRENCHER Digging chain to tight. Digging chain should only be tight enough to remain on sprockets while turning under load. Their should be some sag in the chain. If too tight, loosen chain by the adjusting nut(s) on the boom.
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TROUBLE SHOOTING 617 TRENCHER Quick coupler or hose restriction. Inspect couplers and hoses for dirt, rust, and other contaminates and repair or replace as needed. Motor or hose size not balanced to skid steer. A hose or a motor that is too small can cause added internal friction and resultant heat build-up.
BOLT TORQUE BOLT TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATION TABLE Use the following torques when special torques are not given. These values apply to fasteners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used.
The diagram on this page shows the location of all the decals used on the 617 trencher. The decals are identified by their part numbers, with reductions of the actual decals located on the following pages. Use this information to order replacements for lost or damaged decals.
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DECALS PART #4167 NO STEP PART #4495 WARNING! GUARDS PART #4498 DANGER! PART #4350 SERIAL NUMBER TAG 5823 7-22-02-2...
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DECALS PART #40115 WARNING! GENERAL DANGER STAND CLEAR PART #4105 DANGER STAND CLEAR STAND CLEAR PART #40161 STAND CLEAR 5825 7-22-02-3...
PREDELIVERY CHECKLIST 617 TRENCHER GENERAL INFORMATION The following is a list of areas that should be inspected by the dealer prior to delivery of the trencher to the customer. The customer should check the list and make sure that the dealer has completed the inspection. Completion of this checklist will help insure that the customer receives the trencher in complete working order, ready to install.
Any claims under this warranty must be made within fifteen (15) days after the Buyer learns of the facts upon which such claim is based. All claims not made in writing and received by BRADCO within the time period specified above shall be deemed waived.
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