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Quanmax KPC-1006RT User Manual

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KPC-1006RT
Industrial Panel PC
User's Guide
Rev. 2.00
May 1, 2008

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Summary of Contents for Quanmax KPC-1006RT

  • Page 1 KPC-1006RT Industrial Panel PC User’s Guide Rev. 2.00 May 1, 2008...
  • Page 2 Visit our site at: www.quanmax.com The information in this user’s guide is provided for reference only. Quanmax does not assume any liability arising out of the application or use of the information or products described herein. This user’s guide may contain or reference information and products protected by copyrights or patents and does not convey any license under the patent rights of Quanmax, nor the rights of others.

  • Page 3: Table Of Contents

    Touch-Screen Driver Installation ......... . . 3-5 KPC-1006RT User’s Guide...
  • Page 4 External Connectors ............5-3 KPC-1006RT User’s Guide...
  • Page 5 Table 1-1. KPC-1006RT Specifications........
  • Page 6 KPC-1006RT User’s Guide...
  • Page 7 Figure 1-1. KPC-1006RT Mechanical Layout - I/O Panel ......1-7 Figure 1-2. KPC-1006RT Mechanical Dimensions ....... . . 1-8 Figure 2-1.
  • Page 8 KPC-1006RT User’s Guide...
  • Page 9 Safety Instructions Contents Before You Begin ........ix When Working Inside a Computer .
  • Page 10 This page intentionally left blank. viii KPC-1006RT User’s Guide...

  • Page 11: Before You Begin

    Before You Begin Before handling the KPC-1006RT, read the instructions and safety guidelines on the following pages to prevent damage to the product and to ensure your own personal safety. Refer to the “Advisories” section in the Preface for advisory conventions used in this user’s guide, including the distinction between Warnings, Cautions, Important Notes, and Notes.

  • Page 12: When Working Inside A Computer

    Also, before connecting a cable, make sure both connectors are correctly oriented and aligned. CAUTION Do not attempt to service the system yourself except as explained in this user’s guide. Follow installation and troubleshooting instructions closely. KPC-1006RT User’s Guide...

  • Page 13: Preventing Electrostatic Discharge

    Static electricity can harm system boards. Perform service at an ESD workstation and follow proper ESD procedure to reduce the risk of damage to components. Quanmax strongly encourages you to follow proper ESD procedure, which can include wrist straps and smocks, when servicing equipment.

  • Page 14: Instructions For Lithium Battery

    Instructions for Lithium Battery The installed SBC (Single Board Computer) of your KPC-1006RT is equipped with a lithium battery. WARNING Danger of explosion when battery is replaced with incorrect type. Only replace with the same or equivalent type recommended by the manufacturer.

  • Page 15: Preface

    Preface Contents How to Use This Guide ....... . . xv Unpacking .
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  • Page 17: How To Use This Guide

    This guide is designed to be used as step-by-step instructions for installation, and as a reference for operation, troubleshooting, and upgrades. Note: Driver downloads and additional information are available under Downloads on our web site: www.quanmax.com. The following is a summary of the chapter contents: Chapter 1, Product Introduction, presents the product specifications and system architecture for the KPC-1006RT.

  • Page 18: Unpacking

    2) Remove all items from the box. If any items listed on the purchase order are missing, notify Quanmax customer service immediately. 3) Inspect the product for damage. If there is damage, notify Quanmax customer service immediately. Refer to “Warranty Policy” for the return procedure.

  • Page 19: Regulatory Compliance Statements

    (domestic environment) is likely to cause harmful interference, in which case the user will be required to correct the interference (take adequate measures) at their own expense. Changes or modifications not expressly approved by Quanmax could void the user's authority to operate the equipment.

  • Page 20: Warranty Policy

    Limitation of Liability In no event shall Quanmax be liable for any defect in hardware, software, loss, or inadequacy of data of any kind, or for any direct, indirect, incidental, or consequential damages in connection with or arising out of the performance or use of any product furnished hereunder.

  • Page 21: Maintaining Your Computer

    This can cause electrical problems related to arcing and corona effects. This condition can also cause sealed components with internal pressure, such as electrolytic capacitors, to fail or perform at reduced efficiency. KPC-1006RT User’s Guide Maintaining Your Computer -xix...

  • Page 22: Power Protection

    5 minutes of battery power let you conduct an orderly shutdown of the system, but are not intended to provide continued operation. Surge protectors should be used with all UPS systems, and the UPS system should be Underwriters Laboratories (UL) safety approved. KPC-1006RT User’s Guide...

  • Page 23: Product Introduction

    Chapter 1 Product Introduction Contents Overview ......... . . 1-3 Checklist .
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  • Page 25: Overview

    Overview The KPC-1006RT is a fanless industrial Panel PC with a 10.4”TFT LCD touchscreen display and is specifically designed for low power, cost effective applications. The KPC-1006RT features an ultra-slim design for limited space environments and is equipped with an Intel® Celeron® M processor at 600MHz with 512 KB L2 cache, 2.5”...

  • Page 26: Checklist

    Checklist 1. Take out the KPC-1006RT series unit from the carton box, check if the unit is properly secure in the plastic bag. 2. Check the contents of the carton box: Panel PC Driver CD Panel Mount Kit (5 brackets, 5 screws) If any of these items is damaged or missing, please contact Quanmax.

  • Page 27: Features

    Line-out PS/2 Keyboard, Mouse VGA out Storage The KPC-1006RT has a 2.5” HardDrive Bay with anti-vibration mount and a CompactFlash Type II slot. Expansion The KPC-1006RT has a Mini PCI slot and is Wireless LAN ready. Power Supply The KPC-1006RT has a DC 16 - 28V power input w/ fuse protection.

  • Page 28: Product Specifications

    290 x 72.9 x 248 mm Operating: 0°C to 50°C, 10%-90%, non-condensing Temperature / Humidity Storage: -20°C to 85°C, 5%-95%, non-condensing Windows 2000, XP Certifications CE, FCC Class A, IP65 front bezel RoHS compliant Table 1-1. KPC-1006RT Specifications KPC-1006RT User’s Guide...

  • Page 29: Mechanical Layout

    Mechanical Layout I/O Panel Line-Out KB/MS COM1 COM2 KPC-1006RT COM4 DC in Figure 1-1. KPC-1006RT Mechanical Layout - I/O Panel KPC-1006RT User’s Guide Mechanical Layout...

  • Page 30: Mechanical Dimensions

    Mechanical Dimensions Figure 1-2. KPC-1006RT Mechanical Dimensions KPC-1006RT User’s Guide...

  • Page 31: Assembly/Disassembly

    Chapter 2 Assembly/Disassembly Contents Accessing Internal Components ......2-3 Hard Drive Installation ....... . . 2-5 Panel Mounting .
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  • Page 33: Accessing Internal Components

    1) Place the system front-side-down on a soft material to prevent marking or scratching of the front panel. Remove the screws securing the Rear Heat Sink Panel of the chassis as shown. KPC-1006RT Figure 2-1. KPC-1006RT Rear Heat Sink Panel screw locations KPC-1006RT User’s Guide Accessing Internal Components...

  • Page 34: Figure 2-2. Kpc-1006Rt Mechanical Layout - Internal

    CPU and Northbridge head spreaders. Note the locations of the internal components of the system. Heat Spreaders Hard Drive Mount Mini PCI slot with thermal pads KPC-1006RT IDE connector Figure 2-2. KPC-1006RT Mechanical Layout - Internal KPC-1006RT User’s Guide...

  • Page 35: Hard Drive Installation

    Hard Drive Installation The KPC-1006RT comes with an Anti-vibration Hard Drive Mount for 2.5” hard drives. The mount is pre- installed in the chassis as shown in Figure 2-2 above. Loosen the four screws with a Phillips screwdriver as shown below and remove the bracket from the chassis.

  • Page 36: Figure 2-4. Mounting A 2.5" Hard Drive Onto The Anti-Vibration Bracket

    Anti-Vibration Bracket as shown. Place the 2.5” HDD onto the vibration dampers as shown. Flip the HDD and bracket over. Secure the HDD using the 4 Flathead screws provided. Figure 2-4. Mounting a 2.5” hard drive onto the Anti-Vibration Bracket KPC-1006RT User’s Guide...

  • Page 37: Figure 2-5. Replace The Anti-Vibration Bracket With Hdd Into The Chassis And Connect The Ide Cable

    KPC-1006RT Figure 2-5. Replace the Anti-Vibration Bracket with HDD into the chassis and connect the IDE cable 3) Replace the Rear Heat Sink Panel by securing the screws previously removed in Accessing Internal Components. KPC-1006RT User’s Guide Hard Drive Installation...

  • Page 38: Panel Mounting

    Panel Mounting The KPC-1006RT comes with can be panel mounted and comes with 5 brackets and screws for this purpose. The required cutout for panel mounting and maximum panel thickness is shown below. Dimensions in millimeters Note: Maximum panel thickness is 19.5mm...

  • Page 39: Figure 2-7. Secure The Chassis To The Panel Using The 5 Brackets And Screws

    How to Panel Mount the KPC-1006RT 4) Insert a Panel Mount Bracket into a bracket opening as shown. Secure the chassis to the panel by tightening the screw provided against the panel. Repeat for the remaining 4 brackets. Panel Mount Bracket...

  • Page 40: Vesa / Wall Mounting

    VESA / Wall Mounting The KPC-1006RT supports an optional VESA/Wall Mount Bracket. Attach the bracket to the KPC-1006RT chassis using the four screws provided Figure 2-8. Attach the VESA / Wall Mount bracket The bracket supports 75x75 mm and 100x100mm VESA mounts, and wall mounting as described below.

  • Page 41: Figure 2-9. Wall Mounting The Kpc-1006Rt

    To Wall Mount the KPC-1006RT, install mounting screws as outlined in the diagram below. 5.0 mm 9.8 mm Figure 2-9. Wall mounting the KPC-1006RT KPC-1006RT User’s Guide VESA / Wall Mounting 2-11...
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  • Page 43: Getting Started

    Chapter 3 Getting Started Contents Power Connection ........3-3 DC Power .
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  • Page 45: Power Connection

    4) Connect the power distribution to the DC power feed wires. WARNING: Hazardous Voltage! Before working, ensure that the power is removed from the power feed wires. When the system is powered on, do NOT touch the power terminals. KPC-1006RT User’s Guide Power Connection...

  • Page 46: Operating System And Drivers

    Operating System and Drivers The KPC-1006RT series of Panel PC does not come with operating system and drivers pre-installed. After you have finished assembling your system and connected the appropriate power source, power it up using the ATX Power Switch and install the required operating system.

  • Page 47: Figure 3-2. Touch-Screen Driver Installation

    Touch-Screen Driver Installation To install the Touch-Screen Driver, extract the contents of Touch-Screen_KPC-1006RT.zip and run the file “setup.exe” in the folder Touch-Screen\Driver\Windows 2000-XP-2003 V5.1-0006. Follow the instructions given and reboot Figure 3-2. Touch-Screen Driver installation KPC-1006RT User’s Guide Operating System and Drivers...

  • Page 48: Figure 3-3. Touch-Screen Calibration

    Calibration to begin calibrating the touch screen. Follow the instructions given. For each calibration point, you will need to press down on the touch screen until the instruction “Lift off to proceed” appears. Repeat until all 5 calibration points have been set. Exit the PenMount Control Panel. Figure 3-3. Touch-Screen calibration KPC-1006RT User’s Guide...
  • Page 49 Chapter 4 Maintenance Contents Maintenance and Prevention ......4-3...
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  • Page 51 Maintenance and Prevention Your KPC-1006RT system requires minimal maintenance and care to keep it operating correctly. Occasionally wipe the system with a soft dry cloth. You should only remove persistent dirt by use of a soft, slightly damp cloth (use only a mild detergent).
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  • Page 53 Chapter 5 Interfaces Contents External Connectors ........5-3...
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  • Page 55: Table 5-1. Com1 & Com4 Rs-232 Serial Port Connector Pin Definition

    External Connectors Please refer to Figure 1-1. KPC-1006RT Mechanical Layout - I/O Panel for connector locations. RS-232 Serial Port Connector (COM1/COM4: D-Sub 9-pin male): SIGNAL SIGNAL DCD (Data Carrier Detect) DSR (Data Set Ready) RXD (Receive Data) RTS (Request to Send)

  • Page 56: Table 5-4. Vga Display Connector Pin Definition

    Refer to the diagram below for jumper locations: Figure 5-1. COM2 RS232/422/485 Mode Select jumper locations VGA Display Connector (D-Sub 15-pin female): SIGNAL SIGNAL Green Blue Ground Ground Ground Ground Ground DDCData HSync VSync DDCClk Table 5-4. VGA Display Connector pin definition KPC-1006RT User’s Guide...

  • Page 57: Table 5-5. Fast Ethernet Connector Pin Definition

    Fast Ethernet Connector (RJ-45) SIGNAL SIGNAL Transmit output (+) RJ45 termination Transmit output (-) Receive input (-) Receive input (+) RJ45 termination RJ45 termination RJ45 termination Table 5-5. Fast Ethernet Connector pin definition KPC-1006RT User’s Guide...

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