Doc 0203120 rev O Table of Contents Form-Factor-Matrix ......................3-7 Part list..........................8 Part list - service modules ....................9 Part list - CROS .........................10 Part list - test equipment ....................11 Part list - HSG parts..................... 12-19 Part list - thin tubes & domes..................20-21 Disassemble procedure ....................
Form-Factor-Matrix, ALLY Models C4.5 Doc 0203120 rev O This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below: Product Platform (C4.5) Model Data Sheet Name ALLY 4 AY486-DW MILANO (80) wireless ALLY 3 AY386-DW 400465000 Batt size 13 zinc air...
Page 4
Form-Factor-Matrix, FIRST Models C4.5 Doc 0203120 rev O This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor- matrix below: Product Platform (C4.5) Model Data Sheet Name FIRST 17 (MFi) FI1778-DW MILANO (70) wireless FIRST 9 (MFi) FI978-DW...
Page 5
Form-Factor-Matrix, ORIGIN Models C4.1 Doc 0203120 rev O This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor- matrix below: Product Platform (C4.1) Model Data Sheet Name MILANO (70) non wireless ORIGIN 3 OR378-DVI 400319000 Batt size 13 zinc air...
Page 6
Form-Factor-Matrix, PROMISE Models C4.5 Doc 0203120 rev O This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below. Also Data Sheet doc No’s are listed for a more detailed information Product Platform (C4.5) Model Data Sheet Name...
Form-Factor-Matrix, TRUE Models C4.1 Doc 0203120 rev O This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below. Also Data Sheet doc No’s are listed for a more detailed information Product Platform (C4.1) Model Data Sheet Name...
Part List - Programmed Service Modules/ASM FRAME Doc 0203120 rev O TRUE (C4.1) Part No ORIGIN (C4.1) Part No TRU1766DW 17733200 OR378-DVI 19242100 TRU966DW 17733300 FIRST (C4.5) Part No TRU666DW 17733400 FI1778-DW 19233500 TRU366DW 18085600 FI978-DW 19233600 TRUE (C4.1) Part No FI678-DW 19233700 TRU1778DW...
Part List - CROS Parts Doc 0203120 rev O Description Part No CROS,SUREFIT,AUDIO SHOE,SMALL * 20040900 CROS,SUREFIT,AUDIO SHOE,MEDIM * 20041000 CROS,SUREFIT,AUDIO SHOE,LARGE * 20041100 CROS,SUREFIT,EUROPLUG,SMALL * 20040500 CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600 CROS,SUREFIT,EUROPLUG,LARGE * 20040700 * Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook) CROS,SF CROS,SF AUD SHOE...
Part List - Housing Parts - ALLY (70 / 80) Doc 0203120 rev O VC TGL BATT COLOUR VC TOGGLE HSG TOP HSG BOT COVER * DOOR 18093400 18093000 18093300 18093500 18093600 19937700 18093402 18093002 18093302 18093502 18093602 19937702 18093404 18093004 18093304 18093504...
Page 13
Part List - Housing Parts - ALLY (60) Doc 0203120 rev O BATT COLOUR HSG TOP HSG BOT DOOR 18093000 18092800 18093100 19937600 18093002 18092802 18093102 19937602 18093004 18092804 18093104 19937604 18645808 18645408 18644808 19937608 18093020 18092820 18093120 19937620 All HSG parts are nano coated Page 13 of 32 Not subject to issue control when printed...
Page 14
Part List - Housing Parts - ORIGIN (70) Doc 0203120 rev O BATT COLOUR VC TOGGLE HSG TOP HSG BOT COVER * DOOR 18093400 18093000 18093300 18093500 19273300 19273200 LHT GRY 18093401 18093001 18093301 18093501 19273301 19273201 18093402 18093002 18093302 18093502 19273302 19273202...
Page 15
Part List - Housing Parts - FIRST (70) Doc 0203120 rev O BATT COLOUR VC TOGGLE HSG TOP HSG BOT COVER * DOOR 18093400 18093000 18093300 18093500 18093630 19233800 LHT GRY 18093401 18093001 18093301 18093501 18093601 19233801 18093402 18093002 18093302 18093502 18093632 19233802...
Page 16
Part List - Housing Parts PROMISE 70 Doc 0203120 rev O BATT COLOUR VC TOGGLE HSG TOP HSG BOT COVER * DOOR 18093400 18093000 18093300 18093500 18093600 18645000 LHT GRY 18093401 18093001 18093301 18093501 18093601 18645001 18093402 18093002 18093302 18093502 18093602 18645002 18093404...
Page 17
Part List - Housing Parts PROMISE 60 Doc 0203120 rev O BATT COLOUR HSG TOP HSG BOT DOOR 18093000 18092800 18093100 18093200 LHT GRY 18093001 18092801 18093101 18093201 18093002 18092802 18093102 18093202 18093004 18092804 18093104 18093204 18645808 18645408 18644808 18093208 CHARC 18093009 18092809...
Page 18
Part List - Housing Parts TRUE 70 Doc 0203120 rev O BATT COLOUR VC TOGGLE HSG TOP HSG BOT COVER * DOOR 18093400 18093000 18093300 18093500 18093600 18093700 LHT GRY 18093401 18093001 18093301 18093501 18093601 18093701 18093402 18093002 18093302 18093502 18093602 18093702 18093404...
Page 19
Part List - Housing Parts TRUE 60 Doc 0203120 rev O BATT COLOUR HSG TOP HSG BOT DOOR 18093000 18092800 18093100 18093200 LHT GRY 18093001 18092801 18093101 18093201 18093002 18092802 18093102 18093202 18093004 18092804 18093104 18093204 ARCTIC ICE 18093006 18092806 18093106 18093206 18645808...
Page 20
Part List - SureFit (SF)Thin Tubes & Domes (60 / 70 only) Doc 0203120 rev O THIN TUBE SF BLISTER PCK DOMES for THIN TUBE SUREFIT RIGHT LEFT (3 cleaning wires / 5 thin tubes) Description THIN TUBE,SF,0A 19402600 19403500 (10 pcs) THIN TUBE,SF,0B 19402700...
Disassemble Procedure (Milano 70 is shown) Doc 0203120 rev O Remove hook by turning it counterclockwise. Locate Press down until the toggle clicks off. Place index finger and thumb on the sides of toggle the one pin holding top and bot HSG and push it out and lift off using a pin removal tool Lift off service module...
Page 23
Disassemble Procedure (Milano 70 is shown) Doc 0203120 rev O Service module with the fixed batt door Locate the pin to separate the batt door from service module and remove it using a pin removal tool MILANO 60 MILANO 70 / 80 Page 23 of 32 Not subject to issue control when printed...
Replace Parts - (Milano 70 is shown) Doc 0203120 rev O Push prong prong ID Plate When changing the bot HSG the ID plate must be transfered to new HSG. Please note that the ID plate is not an available spare part. Push out the plate from inside the old HSG by using a tweezer.
Page 25
Replace Parts (Milano 70 is shown) Doc 0203120 rev O Mount the PB silicone cap (on 70/80 models only, the cap on 60 models is glued) Place the PB in top HSG and make sure it has correct direc- Add batt door to the tion.
Hook, Hook Filter & Thin Tubes/Domes Doc 0203120 rev O Remove the hook from HI by turning counterclockwise. Release the filter removal tool from filter frame. Insert the filter tool into the pipe and push out the filter. Mount the hook to the HI by turning clockwise. Mount the new filter as shown Note: If the model is a Power or a Power configured to High Gain, the filter must NOT be inserted.
Service & Postponement Procedure Doc 0203120 rev O Service Procedure: - Save user settings with Solus - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with Solus - Load customer serial no (ID Plate) using DSA6000 Postponement Procedure: - Disassemble device - Replace parts with new parts from stock...
Test Equipment Doc 0203120 rev O To be used with prog adapt 18041400 Prog adapt Prog adapt clip Batt pill must be used CS44 Prog cable 17292000 Airlink (generic) 17736900 Red during test (Left blue is shown) or 17292002 Airlink 2 18041400 17736901 Blue 17449300 size 312...
Programming Adaptor Clip Doc 0203120 rev O Clip for prog adaptor L/R It is important to have the programming cable connected before adding the clip to the programming adaptor. Add the clip as shown in the pics. The clip is recommended to be used during test / fitting in order to keep the prog cable connected during the complete procedure To remove the clip firmly grip this side of prog adapt Pull tip of the clip...
Testing Doc 0203120 rev O Button (press down to unlock after use) Add a batt pill and close batt door. Insert the one end of the prog adapt into the Push the bottom part of prog square prog port of the device adapt until it clicks to lock it on the device Connect the CS44 prog cable...
Page 31
Testing Doc 0203120 rev O Use of test fixture is mandatory for all Milano BTE during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time.
Wireless Test - Connection Test Doc 0203120 rev O Wireless test using Airlink / Airlink 2: The “RF (Radio Frequency) signal test” is performed during hybrid test. In service & repair situations only a connection test is needed. The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink or Airlink 2 mounted directly in any of the DSA 6000 units USB ports.
Need help?
Do you have a question about the MILANO 80 and is the answer not in the manual?
Questions and answers