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PV Inverter SUNNY BOY 2500TL Single Tracker SUNNY BOY 3000TL Single Tracker Installation Manual SB25-30TLST-21-IA-en-12 | IMEN-SBTLST-21 | Version 1.2...
This document is for skilled persons. Only skilled persons with appropriate qualification are allowed to perform the tasks set forth in this document (see Section 2.2 "Qualification of Skilled Persons" (page 11)). 1.3 Additional Information Additional information is available at www.SMA.de/en. Title Document type Miniature Circuit-breaker...
This symbol indicates the result of an action. Nomenclature The following nomenclature is used in this document: Complete designation Designation in this document Sunny Boy 2500TL Single Tracker/ Inverter, product Sunny Boy 3000TL Single Tracker Electronic Solar Switch ® SMA Bluetooth Wireless Technology Bluetooth SB25-30TLST-21-IA-en-12...
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Direct Current ‒ European Community ‒ Light-Emitting Diode ‒ Maximum Power Point ‒ Mean Sea Level ‒ Identification number for SMA Bluetooth NetID Network Identification network Protective Earth Protective conductor Photovoltaics ‒ Verband der Elektrotechnik Association for Electrical, Electronic and Elektronik Informationstechnik e.V.
For safety reasons, it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA Solar Technology AG for this product. Only use the Sunny Boy in accordance with the information provided in the enclosed documentation.
SMA Solar Technology AG Safety The enclosed documentation is an integral part of this product. • Read and observe the documentation. • Keep the documentation in a convenient place for future reference. 2.2 Qualification of Skilled Persons The work described in this document must be performed by skilled persons only. Skilled persons must have the following qualifications: •...
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Comply with local regulations for the earthing of the modules and the PV array. SMA Solar Technology AG recommends connecting the array frame and other electrically conductive surfaces so that there is continuous conduction, and earthing them in order to ensure maximum protection for property and persons.
SMA Solar Technology AG Scope of Delivery 3 Scope of Delivery Check the scope of delivery for completeness and any externally visible damage. Contact your specialist dealer if the delivery is incomplete or you find any damage. Object Quantity Description Sunny Boy...
Product Description SMA Solar Technology AG 4 Product Description 4.1 Sunny Boy The Sunny Boy is a PV inverter, which converts the direct current of the PV array to grid-compliant alternating current and feeds it into the electricity grid. Item Description Type label...
This symbol defines the function of the blue LED. It indicates that communication via Bluetooth is activated. ® QR Code For information on the SMA bonus programme, SMA bonus see www.SMA-Bonus.com. programme NOTICE, danger! Observe the connection requirements for a second protective conductor 6.3.1 "Conditions...
Model Device type The information on the type label is intended to help you use the inverter safely and receive targeted customer support from the SMA Service Line. The type label must remain permanently attached to the inverter. SB25-30TLST-21-IA-en-12 Installation Manual...
SMA Solar Technology AG Product Description Symbols on the Type Label Symbol Description Explanation Danger to life due to high The inverter operates at high voltages. All work voltages on the inverter must be carried out by skilled persons only.
Product Description SMA Solar Technology AG 4.4 Display The display shows the current operating data of the inverter (e.g. status, power, input voltage) as well as faults and disturbances. kVAr kVArh MVArh t/hday Item Designation Explanation Power Displays the current power...
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Bluetooth NetID, the set country standard and the display language. Telephone receiver Device disturbance present. Contact the SMA Service Line. Spanner Disturbance which can be resolved on-site. Bluetooth Bluetooth communication is enabled. Bluetooth connection Bluetooth connection to other devices is active.
Product Description SMA Solar Technology AG Symbol Description Explanation Electricity grid ‒ 4.5 Electronic Solar Switch The ESS is an optional DC load disconnect unit. The ESS prevents electric arcs from forming when you remove the DC connector. Item Description Explanation Plug ‒...
The inverter is equipped with a Bluetooth interface as standard and can consequently communicate with other Bluetooth devices (for information on supported SMA products, see www.SMA-Solar.com). If you wish to communicate via Bluetooth, you can protect the inverter with one plant password for the user and one plant password for the installer.
For detailed information on the parameters of these functions, see the Technical Descriptions "Measured Values, Operating Parameters and Event Messages" and "Parameter Settings ‒ Sunny Boy 2500TL / 3000TL Single Tracker Sunny Boy 3000TL / 3600TL / 4000TL / 5000TL" at www.SMA.de/en in the "Technical Description" category of the respective inverter.
SMA Solar Technology AG Mounting 5 Mounting 5.1 Safety DANGER! Danger to life due to fire or explosions Despite careful construction, electrical devices can cause fires. • Do not mount the inverter on flammable construction materials. • Do not mount the inverter in areas where highly flammable materials are stored.
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(details on temperature derating can be found in the Technical Information "Temperature Derating" at www.SMA.de/en). A fan for connection to the inverter is available as an accessory (see Section 14 "Accessories" (page 90)).
SMA Solar Technology AG Mounting 5.3 Mounting the Inverter Additionally required mounting material (not included in the scope of delivery): – 3 screws (diameter: at least 6 mm) – 3 wall plugs – 3 washers (external diameter: at least 18 mm) 1.
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Mounting SMA Solar Technology AG 3. Attach the wall mounting bracket using appropriate screws (diameter min. 6 mm) and washers (outer diameter min. 18 mm). 4. Transport the inverter using the recessed grips on the sides. 5. Hook the inverter into the mounting bracket from above.
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SMA Solar Technology AG Mounting Optional Anti-Theft Protection To protect the inverter from theft, you can lock it to the wall mounting bracket using a padlock. The padlock must meet the following requirements: – Size: A: 6 mm … 8 mm diameter B: 23 mm …...
Electrical Connection SMA Solar Technology AG 6 Electrical Connection 6.1 Safety NOTICE! Electrostatic discharge can damage the inverter Internal components of the inverter can be irreparably damaged by electrostatic discharge. • Earth yourself before touching any components. 6.2 Overview of the Connection Area The following figure shows the inverter connection area with the lower enclosure lid open.
100 mA or more. Further information on the use of a residual-current protective device can be found in the Technical Information "Criteria for Selecting an RCD" at www.SMA.de/en. Cable Dimensioning Use Sunny Design Version 2.0 or higher for sizing the conductor cross-sections (see Sunny Design...
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If you are uncertain about this, ask your network operator or SMA Solar Technology AG to advise. • Depending on the earthing system, deactivate the protective conductor monitoring device (see Section 7.4).
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SMA Solar Technology AG Electrical Connection DANGER! Danger to life due to fire When more than one inverter is connected in parallel to the same miniature circuit-breaker, the protective function of the miniature circuit-breaker is no longer guaranteed. This could result in a cable fire or destruction of the inverter.
1. Make sure that the mains voltage is within the permissible voltage range. The exact operating range of the inverter is specified in the operating parameters. The corresponding documents are available in the download area at www.SMA.de/en, in the "Technical Description" category of the respective inverter.
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SMA Solar Technology AG Electrical Connection 7. For ease of connection, loosen the display screw until the display can be flipped up. 8. Flip the display up until it clicks into place. 9. Undo the swivel nut of the AC cable gland and remove the filler-plug from the cable gland.
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Electrical Connection SMA Solar Technology AG 12. Connect L, N and the protective conductor (PE) to the AC terminal in accordance with the label. The protective conductor must be 5 mm longer than the insulated L and N wires. L and N must not be swapped.
SMA Solar Technology AG Electrical Connection 6.3.3 Additional Earthing of the Enclosure If required in the country of installation, you can use the earth terminal on the enclosure to connect a second protective conductor or as equipotential bonding. 1. Undo screw (A) half way. Use an Allen key (AF 4) to do this.
Electrical Connection SMA Solar Technology AG 6.4.2 Assembling the DC Connectors All PV display module connection cables must be equipped with the DC connectors supplied before connecting them to the inverter. Assemble the DC connectors as described below. Be sure to observe the correct polarity. The DC connectors are marked with the symbols "+"...
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SMA Solar Technology AG Electrical Connection 3. Ensure that the cable is correctly positioned: Result Measure ☑ If the stranded wires are visible in the • Proceed to Step 4. chamber of the clamping bracket, the cable is correctly positioned.
Electrical Connection SMA Solar Technology AG 6.4.3 Disassembling the DC Connector 1. Unscrew the swivel nut. 2. To release the DC connector: Insert a 3.5 mm screwdriver into the snap slot on the side and lever it open. 3. Carefully pull the DC connector apart.
SMA Solar Technology AG Electrical Connection 6.4.4 Connecting the PV Array (DC) DANGER! Danger to life due to high voltages in the inverter • Before connecting the PV array, make sure that the miniature circuit-breaker is disconnected and cannot be reconnected.
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Electrical Connection SMA Solar Technology AG 3. Check the DC connectors for correct polarity and connect them. ☑ The DC connectors click audibly into place. For details on how to release the DC connectors, see Section 8.2 "Disconnecting the Inverter from Voltage Sources"...
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SMA Solar Technology AG Electrical Connection – Insert the DC connectors with sealing plugs into the corresponding DC inputs on the inverter. ☑ The DC connectors click audibly into place. 5. Ensure that all DC connectors are securely in place.
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Electrical Connection SMA Solar Technology AG 7. If an ESS is used, check it for wear as described in Section 9.3 "Checking the Electronic Solar Switch for Wear" (page 61) and reattach it firmly. NOTICE! Damage to the ESS If it is not connected correctly, the ESS can be damaged.
SMA Solar Technology AG Electrical Connection 6.5 Setting the Country Standard and Display Language The inverter can be configured for various countries. This can be done prior to commissioning via 2 rotary switches on the display or after commissioning by configuring the "CntrySet" or "Set country standard"...
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To lock a data set, enter the digit sequence "54321" instead of the password in the SMA Grid Guard code field. The data set can only be unlocked by entering a personal, 10-digit SMA Grid Guard code which is valid for a maximum of 10 feed-in hours.
• Check whether the country standard is correct by tapping the display twice and viewing the display messages of the start-up phase again. • Check that the country standard is correct using the "SMA grid guard" measuring channel via a communication product.
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Electrical Connection SMA Solar Technology AG (A) (B) Country data set Display language Grid Guard Country protection retained Korean dependent on dependent on parameter set parameter set retained Portuguese dependent on dependent on parameter set parameter set retained Dutch dependent on...
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SMA Solar Technology AG Electrical Connection (A) (B) Country data set Display language Grid Guard Country protection EN50438* Spanish various EU countries EN50438* Greek various EU countries EN50438* Czech various EU countries EN50438* Portuguese various EU countries EN50438* Bulgarian various EU...
Electrical Connection SMA Solar Technology AG (A) (B) Country data set Display language Grid Guard Country protection Off-Grid 50 Hz* French flexible Off-Grid 50 Hz* Spanish flexible Off-Grid 50 Hz* Italian flexible Off-Grid 50 Hz* Greek flexible Off-Grid 50 Hz*...
SMA Solar Technology AG Electrical Connection 2. Set the arrows on both rotary switches (A and B) to the required positions with a screwdriver (see table in Section 6.5.1 "Checking the Country Standard" (page 45)). Use a screwdriver with blade width 2.5 mm.
A description of the installation and electrical connection can be found in the installation manual of the multi-function relay. You can find detailed information on the configuration of the multi-function relay in the Technical Description "Multi-functional relay and OptiTrac Global Peak" at www.SMA.de/en. SB25-30TLST-21-IA-en-12 Installation Manual...
SMA Solar Technology AG Commissioning 7 Commissioning 7.1 Commissioning the Inverter 1. The following conditions must be fulfilled before commissioning: – Correct mounting (see Section 5.3) – Correct country setting (see Section 6.5.1) – AC cable is correctly connected (electricity grid) – Protective conductor is correctly connected (see Section 6.3.3) –...
Commissioning SMA Solar Technology AG 7.2 Display Messages during the Start-up Phase Illustrated display messages The display messages illustrated in this section serve as examples and, depending on the country setting, may differ from the actual display messages on your inverter.
SMA Solar Technology AG Commissioning 7.3 Self-Test in Accordance with CEI 0-21 for Plants ≤ 6 kW 7.3.1 Starting the Self-Test The self-test only applies to inverters that are configured with the country data set CEI0-21 Int/CEI 0-21 intern. The self-test is only valid for inverters licensed for Italy and configured with the country data set CEI0-21 Int /CEI 0-21 intern.
Commissioning SMA Solar Technology AG Example: Display messages for overvoltage test • Name of the test: Autotest (59.S1) 240.00V • Disconnection value: Valore di soglia con 230,00 V • Normative value: Va. taratura 253.00V • Disconnection time: Tempo intervento 0.02s •...
SMA Solar Technology AG Opening and Closing 8 Opening and Closing 8.1 Safety DANGER! Danger to life due to high voltages in the inverter Before opening the inverter, observe the following: • Disconnect the miniature circuit-breaker and secure against reconnection. • If a multi-function relay is connected, disconnect its supply voltage and ensure that it cannot be reconnected.
Opening and Closing SMA Solar Technology AG 8.2 Disconnecting the Inverter from Voltage Sources 1. Disconnect the miniature circuit-breaker and secure against reconnection. 2. If a multi-function relay is connected, disconnect its supply voltage and ensure that it cannot be reconnected.
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SMA Solar Technology AG Opening and Closing 7. Release and disconnect all DC connectors. To do this, insert a flat-blade screwdriver (blade width: 3.5 mm) into one of the side slots and pull the DC connectors straight out. Do NOT PULL ON THE CABLE.
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Opening and Closing SMA Solar Technology AG 11. Loosen the screw on the display and flip the display up until it clicks into place. 12. Verify the absence of voltage in the multi-function relay against PE at all terminals. The maximum diameter of the test probe is 2 mm.
SMA Solar Technology AG Opening and Closing 8.3 Closing the Inverter 1. Check the DC connectors for correct polarity and connect them to the inverter. ☑ The DC connectors click audibly into place. To release the DC connectors, see Section 8.2 "Disconnecting the Inverter from Voltage Sources"...
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Opening and Closing SMA Solar Technology AG 6. If an ESS is used, check it for wear (see Section 9.3 "Checking the Electronic Solar Switch for Wear" (page 61)), and plug it in firmly. NOTICE! The ESS can be damaged if it is not connected correctly.
1. Replace the ESS handle before attaching it again. burned out. Order the new ESS handle through the SMA Service Line (see Section 15 "Contact" (page 91)). 2. After replacing the ESS, commission the inverter again (see Section 7 "Commissioning"...
The SD card is used to import files if you need to perform a firmware update after consulting the SMA Service Line. SMA Solar Technology AG will send you a file with the firmware update by e-mail or on an SD card, or will make the file available in the download area at www.SMA.de/en.
SMA Solar Technology AG Troubleshooting 11 Troubleshooting 11.1 LED Signals kVAr kVArh MVArh Item Description Status Explanation Green LED Operation Flashing Grid connection conditions are not yet met. Red LED Error Blue LED Bluetooth communication is activated. Flashing The inverter has been identified via Sunny Explorer by setting the "Find device"...
The selected switch setting is not programmed or there is no country data set available on the SD card. Inst. code valid The SMA Grid Guard code entered is valid. The configured country data set is now unlocked and can be changed.
If the mains voltage is within the tolerance range, yet this error is still displayed, contact the SMA Service Line. Installation Manual SB25-30TLST-21-IA-en-12...
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If the mains voltage is within the tolerance range, yet this error is still displayed, contact the SMA Service Line. Grid fault The 10-minute-average mains voltage is no longer within the permissible range.
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SMA Solar Technology AG Troubleshooting Event no. Message Cause and corrective measures 401 ... Grid fault The inverter is no longer in grid-parallel operation and has stopped feed-in for safety reasons. Corrective measures: • Check the grid connection for strong, short-term frequency variations.
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Troubleshooting SMA Solar Technology AG Event no. Message Cause and corrective measures Waiting for grid There is no mains voltage at the AC output of the inverter. voltage Corrective measures: Grid failure • Check the fuse and replace it if necessary.
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PV array. • If the voltage is within the permissible input voltage range, the inverter may be defective. Contact the SMA Service Line. 3501 Insulation resist. The inverter has detected an earth fault in the PV array and does not connect to the electricity grid for safety reasons.
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6001 ... Self diagnosis Internal device fault. The inverter interrupts feed-in operation. 6438 Interference device Corrective measures: • Contact the SMA Service Line (see Section 15 "Contact" (page 91)). 6501 ... Self diagnosis The inverter interrupts feed-in operation due to interior 6502 overheating.
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A fault has occurred in the internal communication of the 6702 inverter. The inverter continues feeding into the electricity grid. Corrective measures: If this event occurs frequently: • Contact the SMA Service Line (see Section 15 "Contact" (page 91)). 6801 ... Self diagnosis Inverter input A is defective.
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Data stor. not poss. Internal device fault, the inverter continues feeding into the 7202 electricity grid. Corrective measures: • If this fault occurs often, contact the SMA Service Line (see Section 15 "Contact" (page 91)). 7303 Update main CPU Internal device fault. The inverter continues feeding into the failed electricity grid.
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7703 grid. Interference device Corrective measures: • Contact the SMA Service Line (see Section 15 "Contact" (page 91)). 8001 Derating occurred The power supplied by the inverter has been reduced to below nominal power for more than 10 minutes due to overheating.
Cause and corrective measures 9003 Grid param. locked The current country data set is locked. Corrective measures: • Enter a valid SMA Grid Guard code for changing the country data set. 9005 Changing grid This error can have the following causes: param.
SMA Solar Technology AG Troubleshooting 11.5 Checking the PV Array for Earth Faults If the red LED is glowing and the inverter displays event number "3501", "3601" or "3701", then there is probably an earth fault in the PV array. Check the strings for earth faults as described below: 1.
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Troubleshooting SMA Solar Technology AG Result Measure ☑ You have detected an earth fault. • The installer of the PV array must remedy the earth fault in the affected string before you reconnect the string to the inverter. You can determine the location of the earth fault using the illustration below.
SMA Solar Technology AG Troubleshooting 11.6 Checking the Function of the Varistors If the inverter displays the event number "7401", then one of the varistors is probably defective. Varistors are wear parts. Their functional efficiency diminishes with age or following repeated responses as a result of overvoltages.
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4. Remove all varistors. If you have not received an insertion tool for operating the terminals with your replacement varistors, contact SMA Solar Technology AG. 5. Use a multimeter to check each varistor for a conductive connection between terminals 2 and 3.
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Measure ☑ There is a conductive connection. The varistor is functional. There must be a different error in the inverter. • Contact the SMA Service Line (see Section 15 "Contact" (page 91)). ☑ There is no conductive The respective varistor is defective and must be replaced.
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Troubleshooting SMA Solar Technology AG – Attach the upper enclosure lid to the enclosure and tighten the centre lower screw halfway. Use an Allen key (AF 4) to do this. – Secure the upper enclosure lid in the sequence 1 to 5 (torque: 6 Nm). Use an Allen key (AF 4) to do this.
In the event of a fault, your inverter may need to be replaced. If this is the case, you will receive a replacement device fitted with an upper and lower transport lid. Prior to returning your inverter to SMA Solar Technology AG, you must replace the upper and lower enclosure lids of your inverter with the corresponding transport lids: 1.
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Decommissioning SMA Solar Technology AG 3. Pull the upper enclosure lid forwards to remove it. 4. Remove the two transport lids from the replacement device in the same manner. 5. Close and earth the replacement device: – Place one conical spring washer over each screw.
8. Commission the replacement device (see Section 7 "Commissioning" (page 51)). 9. Now mount the two transport lids of the replacement device onto the defective inverter. ☑ You can now send the defective inverter back to SMA Solar Technology AG. 12.3 Packing the Inverter •...
Technical Data SMA Solar Technology AG 13 Technical Data 13.1 DC/AC 13.1.1 Sunny Boy 2500TL Single Tracker DC Input Maximum DC power at cos φ = 1 2,650 W Maximum input voltage* 750 V MPP voltage range 180 V … 500 V Rated input voltage...
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SMA Solar Technology AG Technical Data AC Output Rated power at 230 V, 50 Hz 2,500 W Maximum apparent AC power 2,500 VA Rated grid voltage 230 V AC nominal voltage 220 V / 230 V / 240 V AC voltage range* 180 V ...
Technical Data SMA Solar Technology AG 13.1.2 Sunny Boy 3000TL Single Tracker DC Input Maximum DC power at cos φ = 1 3,200 W Maximum input voltage* 750 V MPP voltage range 213 V … 500 V Rated input voltage 400 V...
SMA Solar Technology AG Technical Data Efficiency Maximum efficiency, η 97.0% European weighted efficiency, η 96.1% 13.2 General Data Width x height x depth, 490 mm x 488 mm x 185 mm without Electronic Solar Switch Width x height x depth...
EN 50438: Does not apply to all country standard deviations of EN 50438. RD 1669 and RD 661/2007: contact the SMA Service Line for restrictions in specific regions. NRS 97-2-1: This standard stipulates that a special label be attached to the AC distribution to draw attention to the AC-side disconnection of the inverter in case of grid failure (for more details, see NRS 97-2-1, Sec.
SMA Solar Technology AG Technical Data 13.6 Features DC connection SUNCLIX DC connector AC connection spring clamp terminal Display LC graphic display Bluetooth as standard RS485, galvanically isolated optional Multi-function relay optional Electronic Solar Switch optional 13.7 Electronic Solar Switch Electrical endurance in the event of short circuit,...
Accessories SMA Solar Technology AG 14 Accessories You will find the corresponding accessories and spare parts for your product in the following overview. If required, you can order them from SMA Solar Technology AG or your specialised dealer. Description Brief description...
SMA Solar Technology AG Contact 15 Contact If you have technical problems concerning our products, please contact the SMA Service Line. We require the following information in order to provide you with the necessary assistance: • Inverter device type • Inverter serial number •...
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Legal Provisions The information contained in this document is the property of SMA Solar Technology AG. Publishing its content, either partially or in full, requires the written permission of SMA Solar Technology AG. Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission.
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