SMA Solar Technology AG Table of Contents Table of Contents Notes on this manual......6 Validity .
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Connection of the PV Generator (DC) ....33 5.4.1 Conditions for the DC connection for Sunny Boy 3000TL ....33 5.4.2 Conditions for the DC connection for Sunny Boy 4000TL/5000TL .
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13.1 Sunny Boy 3000TL ........88 13.2 Sunny Boy 4000TL .
You will find further information on special topics such as designing a line circuit breaker or the description of the parameters and measurement readings in the download area at www.SMA.de/en. Refer to the User Manual provided for detailed information on operating the inverter.
SMA Solar Technology AG Notes on this manual 1.4 Symbols Used The following types of safety precautions and general information are used in this manual: DANGER! DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
For further information on this subject, see the Technical Information "Capacitive Discharge Currents" in the download area at www.SMA.de/en. SB30TL_40TL_50TL-IA-IEN120231 Installation Guide...
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When designing the PV system, ensure that the values comply with the permitted operating range of all components at all times. The free design program "Sunny Design" (www.SMA.de/en/SunnyDesign) will assist you. The manufacturer of the PV modules must have approved the modules for use with this inverter.
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(e.g. Sunny WebBox or Sunny Explorer). To change grid-relevant parameters, you need a personal access code - the so-called SMA Grid Guard Code. The application form for the personal access code is located in the download area at www.SMA.de/en, in the "Certificate"...
Grounding the PV generator Comply with the local regulations for grounding the modules and the PV generator. SMA Solar Technology AG recommends connecting the generator frame and other electrically conductive surfaces in a manner which ensures continuous conduction, and grounding these to ensure maximum protection for systems and personnel.
Safety SMA Solar Technology AG 2.3 Explanation of Symbols This section gives an explanation of all the symbols found on the inverter and on the type label. 2.3.1 Symbols on the Inverter Icon Explanation Operation Display. Indicates the operation condition of the inverter.
SMA Solar Technology AG Safety 2.3.2 Symbols on the Type Label Icon Explanation Beware of dangerous electrical voltage. The inverter operates at high voltages. All work on the inverter may only be carried out by qualified personnel. Beware of hot surface.
Sunny Boy Wall-mounting bracket DC plug connector Sunny Boy 3000TL: 4 units (2 x positive, 2 x negative) Sunny Boy 4000TL/5000TL: 8 units (4 x positive, 4 x negative) Sealing plugs for DC plug connectors Sunny Boy 3000TL: 4 units...
SMA Solar Technology AG Mounting 4 Mounting 4.1 Safety DANGER! Danger to life due to fire or explosion. Despite careful construction, electrical devices can cause fires. • Do not mount the inverter on flammable construction materials. • Do not mount the inverter in areas where highly flammable materials are stored.
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Mounting SMA Solar Technology AG • Mount vertically or tilted backward by max. 15°. • The connection area must point downwards. • Never mount the device with a forward tilt. • Never install the device with a sideways tilt. • Do not mount horizontally.
SMA Solar Technology AG Mounting 4.3 Mounting the Inverter with the Wall Mounting Bracket 1. Use the wall mounting bracket as a drilling template and mark the positions of the drill holes. Number of drill holes used • When mounting onto the wall, use at least 2 of the horizontal holes and the lowest hole in the middle.
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Mounting SMA Solar Technology AG 2. Attach the wall mounting bracket using appropriate screws (diameter min. 6 mm) and washers (outer diameter min. 18 mm). 3. Transport the inverter using the grip recesses on the sides. 4. Attach the inverter to the wall bracket slightly to the left of its final position.
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SMA Solar Technology AG Mounting 6. Push the inverter to the right on the wall mounting bracket, until it locks into place with the locking bolt on the back wall. 7. Check to ensure that the inverter is correctly seated.
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Mounting SMA Solar Technology AG Optional Theft Protection To protect the inverter from theft, you can lock it to the wall mounting bracket with a padlock. The lock must meet the following requirements: • Size: A: 6 mm … 10 mm diameter B: 21 mm …...
SMA Solar Technology AG Mounting 4.4 Mounting the inverter with a top hat rail Requirements for installing the top hat rail • Use a TH-35-7.5 supporting rail compliant with DIN EN 60715. • Use stainless steel top hat rail and screws to prevent contact corrosion.
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Mounting SMA Solar Technology AG 5. Check both sides of the inverter to ensure that it is correctly in place. Securing the Inverter Against Excavation Additionally secure the inverter in the wall using screws. 1. Remove the Electronic Solar Switch downwards.
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SMA Solar Technology AG Mounting 6. Fasten the inverter. The screw must meet the following requirements: Length: at least 100 mm Diameter: 8 mm Screw head No outside hexagon, no countersunk head ☑ The inverter is protected against excavation. Installation Guide...
Electrical Connection SMA Solar Technology AG 5 Electrical Connection 5.1 Safety NOTICE! Damage to the inverter through electrostatic discharges. Internal components of the inverter can be irreparably damaged by static discharge. • Ground yourself before you touch a component. 5.2 Overview of the Connection Area The following figure shows the assignment of the individual connection areas, enclosure openings and cable glands of the inverter.
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SMA Solar Technology AG Electrical Connection Object Description DC plug connectors for connecting the strings (input zone A) Electronic Solar Switch (ESS) socket DC plug connectors for connecting the strings (input zone B) (only with Sunny Boy 4000TL/5000TL) Connector for optional communication via RS485...
The conductor cross-section should be dimensioned such that cable losses do not exceed 1 % at nominal power. Use "Sunny Design" (www.SMA.de/en/SunnyDesign) for this. The maximum cable lengths relative to the conductor cross-section are shown in the following table.
The maximum permissible rating is located in section 13 ”Technical data” (page 88). Detailed information and examples for the design of a line circuit breaker can be found in the Technical Information "Line Circuit Breaker" in the SMA Solar Technology AG download area at www.SMA.de/en. DANGER! Danger to life due to fire.
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Electrical Connection SMA Solar Technology AG DANGER! Danger to life due to fire. When a producer (inverter) and a consumer are connected to the same line circuit breaker, the protective function of the line circuit breaker is no longer guaranteed. The current from the inverter and the grid can accumulate to overcurrent which is not be detected by the line circuit breaker.
1. Check that the grid voltage is within the permissible voltage range. The exact operating range of the inverter is specified in the operation parameters. The corresponding document is located in the download area at www.SMA.de/en, in the "Technical Description" category of the respective inverter.
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Electrical Connection SMA Solar Technology AG 7. Unscrew the AC cable gland's lock nut (G) and remove the filler-plug from the cable gland. Seal in the AC cable gland There is a two-part seal in the cable gland. Remove the internal insert if necessary, e.g. to lay a thicker cable.
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SMA Solar Technology AG Electrical Connection 10. Connect L, N and the protective conductor (PE) to the AC terminal in accordance with the label. To do this, the insulated PE conductor must be 5 mm longer than the insulated L and N conductors! L and N must not be swapped.
Electrical Connection SMA Solar Technology AG 5.3.3 Additional Grounding of the Enclosure If a second protective conductor connection is required in the country of installation, you can also ground the inverter using a second protective conductor on the connection terminal on the enclosure.
5.4 Connection of the PV Generator (DC) 5.4.1 Conditions for the DC connection for Sunny Boy 3000TL 2 strings can be connected to the Sunny Boy 3000TL. Use of Adaptors Adaptors (branch connectors) must not be visible or freely accessible in the immediate surroundings of the inverter.
Electrical Connection SMA Solar Technology AG • The following limit values at the DC input of the inverter must not be exceeded: maximum input voltage Maximum input current 550 V 17.0 A 5.4.2 Conditions for the DC connection for Sunny Boy 4000TL/5000TL The inverter has two input zones "A"...
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SMA Solar Technology AG Electrical Connection • For each input zone (A or B), the following are the requirements for the PV modules of the connected strings: – Same type – Same number – Identical alignment – Identical tilt • When connecting just 2 identical strings, it is more efficient to connect these to only one input zone also.
Electrical Connection SMA Solar Technology AG 5.4.3 Assembling the DC plug connector In order to connect to the inverter, all connection cables of the PV modules must be equipped with the DC plug connectors provided. To assemble the DC plug connectors, proceed as follows: Ensure the plug connectors have the correct polarity.
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SMA Solar Technology AG Electrical Connection Result Measure ☑ If the conductors are not visible in the • Loosen the clamping bracket with the help hollow cavity, the cable is not in the correct of a screwdriver. The width of the position.
Electrical Connection SMA Solar Technology AG 5.4.4 Opening the DC Plug Connector 1. Screw the threaded joint off. 2. To release the plug connector, slot a screw driver into the side catch mechanism and lever out. The width of the screwdriver should be 3.5 mm.
SMA Solar Technology AG Electrical Connection 5.4.5 Connecting the PV Generator (DC) DANGER! Danger to life due to high voltages in the inverter. • Before connecting the PV generator, ensure that the line circuit breaker is switched off and that it cannot be reactivated.
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3. Check the DC connector for correct polarity and connect it. To release the DC connectors see section 7.2 ”Opening the Inverter” (page 61). The Sunny Boy 3000TL is equipped with input zone A only! 4. To create the sealing on the inverter, all the DC inputs have to be closed as follows: –...
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SMA Solar Technology AG Electrical Connection 6. Check the Electronic Solar Switch for wear, as described in section 8.2 ”Checking the Electronic Solar Switch (ESS) for Wear” (page 69) and attach it firmly. NOTICE! Damage to Electronic Solar Switch. If it is not correctly connected, the Electronic Solar Switch can be damaged.
In some countries, the local power supply line requirements demand a mechanism which prevents the parameters for grid feeding from being able to be changed. Some country data sets are therefore protected and can only be unlocked with a personal access code, the so-called SMA Grid Guard Code.
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To lock, you have to enter the digit sequence "54321" instead of the password into the SMA Grid Guard Code field. The data set can only be unlocked by entering a personal, 10-digit SMA Grid Guard Code which is valid for a maximum of 10 grid-feed hours.
• Check that the country standard is correct on the basis of the display message during (re-)commissioning (see section 6 ”Commissioning” (page 53)). • Check that the country standard is correct on the basis of the "SMA grid guard" measuring channel via a communication device.
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SMA Solar Technology AG Electrical Connection (A) (B) Country data set Display language Grid guard Country protection VDE0126-1-1 French Switzerland, France VDE0126-1-1 B French France VDE0126-1-1 Italian Switzerland AS4777.3 English Australia DK5940E2.2 Italian Italy DK5940E2.2 German Italy RD1663-A Spanish Spain...
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Electrical Connection SMA Solar Technology AG (A) (B) Country data set Display language Grid guard Country protection Customer Not used* Flexibility Customer Not used* Flexibility Off-Grid 60 Hz English Flexibility Off-Grid 60 Hz German Flexibility Off-Grid 60 Hz French Flexibility...
SMA Solar Technology AG Electrical Connection 5.5.2 Setting the Country Standard and Language using Rotary Switches 1. Open the inverter as described in section 7.2 ”Opening the Inverter” (page 61). 2. Set the arrows on both rotary switches (A and B) using a screwdriver to the desired positions (see table in section 5.5.1 ”Checking the Country...
Electrical Connection SMA Solar Technology AG 5.6 Communication 5.6.1 Bluetooth Communication via Bluetooth with a communication device is activated as standard. Networking via Bluetooth with other inverters is deactivated ex works. The following configuration settings are possible via a rotary switch (switch C):...
Technical Description "Multi-functional relay and OptiTrac Global Peak" in the download area at www SMA de. These additional functions can be later retrofitted via a firmware update. Here you can connect separate loads both in the event of errors and for trouble-free operation.
SMA Solar Technology AG Electrical Connection Connection procedure 1. Open the inverter as described in section 7.2 ”Opening the Inverter” (page 61). 2. Loosen the cable gland's lock nut (H) slightly and remove the filler-plug from the cable gland. Seal in the cable gland There is a two-part seal in the cable gland.
Electrical Connection SMA Solar Technology AG 5. Connect wires to the terminal using a screwdriver. The connection plan shows where the wires must be connected, depending on whether you require an operating or an error message. 6. Tighten the lock nut firmly to the cable gland.
SMA Solar Technology AG Commissioning 6 Commissioning 6.1 Commissioning the Inverter 1. Check the following requirements before commissioning: – Correct installation (see section 4.3 or section 4.4 ) – Correct country configuration (see section 5.5.1 ). – Correct connection of the AC cable (grid) – Correct connection of protective earth –...
Commissioning SMA Solar Technology AG 4. Check whether the display and LEDs are indicating a normal operating state. Color Description Green Glowing: operation Flashing: The network connection conditions have not yet been reached Wait for sufficient irradiation. Disturbance Bluetooth communication is...
SMA Solar Technology AG Commissioning 6.3 Self-Test in accordance with DK 5940, Ed. 2.2 (Applies to Italy Only) 6.3.1 Starting the Self-Test You can start the self-test by tapping on the enclosure lid. Prerequisite here is that the country configuration of the inverter has been set to Italy (DK5940E2.2) or a reconfiguration based on the DK5940E2.2 country data set has been carried out.
Commissioning SMA Solar Technology AG 6.3.2 Test Sequence Note the values which are displayed during the test sequence. These values must be entered into a test protocol. The test results of the individual tests are displayed three times one after the other. When the inverter has carried out the 4 tests, it switches to normal operation.
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SMA Solar Technology AG Commissioning Undervoltage Test The undervoltage test follows the overvoltage test and the inverter issues the adjacent display message for 5 seconds. During the test sequence, the voltage limit applied is shown in the display of the inverter. The voltage limit is increased successively until the shutdown threshold is reached and the inverter disconnects from the grid.
Commissioning SMA Solar Technology AG Maximum Frequency The maximum frequency test follows the undervoltage test and the inverter issues the adjacent display message for 5 seconds. During the test sequence, the frequency limit applied is shown in the display of the inverter. The frequency limit is reduced successively until the shutdown threshold is reached and the inverter disconnects from the grid.
SMA Solar Technology AG Commissioning Minimum Frequency After the maximum frequency test, the minimum frequency test takes place and the inverter shows the adjacent display message for 5 seconds. During the test sequence, the frequency limit applied is shown in the display of the inverter. The frequency limit is increased successively until the shutdown threshold is reached and the inverter disconnects from the grid.
Opening and closing SMA Solar Technology AG 7 Opening and closing 7.1 Safety DANGER! Danger to life due to high voltages in the inverter. Observe the following points before opening the inverter: • Disconnect the line circuit breaker and secure against re-connection.
SMA Solar Technology AG Opening and closing 7.2 Opening the Inverter 1. Disconnect the line circuit breaker and secure against re-connection. 2. If it is connected, switch off the power supply to the multifunction relay and prevent it from switching back on.
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Opening and closing SMA Solar Technology AG 6. Unlock all DC connectors using a screwdriver. Use a screwdriver with a width of 3.5 mm. – Insert a screwdriver into one of the side slits (1). – Lever the screwdriver upward and pull out the plug connector (2).
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SMA Solar Technology AG Opening and closing 10. Verify the absence of voltage to ground at the multifunction relay. ☑ If there is a voltage present, check the installation. ☑ The inverter is now open and free of voltage. Installation Guide...
Opening and closing SMA Solar Technology AG 7.3 Closing the Inverter 1. Check the DC plug connectors for correct polarity and connect them to the inverter. To release the DC connectors see section 7.2 ”Opening the Inverter” (page 61). 2. To create the sealing on the inverter, all the DC inputs have to be closed as follows: –...
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SMA Solar Technology AG Opening and closing 3. Close the lower lid with the 6 screws. Tighten the screws with 1.4 Nm torque in the order shown in the figure on the right. 4. Check the Electronic Solar Switch for wear, as described in section 8.2 ”Checking the Electronic Solar Switch (ESS) for Wear”...
Maintenance and cleaning SMA Solar Technology AG 8 Maintenance and cleaning 8.1 Checking Heat Dissipation If the inverter regularly reduces its output due to too high warming (temperature symbol on the display illuminates), this can be caused by the following: • The cooling fins on the rear side of the enclosure are clogged with dirt.
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SMA Solar Technology AG Maintenance and cleaning – Push the upper and lower latches on the fan (C) outwards and push the fan out of the fan enclosure from the rear side. 5. Clean the fan enclosure with a soft brush, a paint brush, a cloth or pressurized air.
Maintenance and cleaning SMA Solar Technology AG 8.1.2 Check fan (only with Sunny Boy 4000TL/5000TL) Checking the Fan To test the fan you will need a special data logging device (e.g. Sunny WebBox) or a PC with appropriate software (e.g. Sunny Explorer) in order to change the parameters of the inverter.
SMA Solar Technology AG Maintenance and cleaning 8.2 Checking the Electronic Solar Switch (ESS) for Wear Check the Electronic Solar Switch for wear before plugging it in. Result Measure ☑ The metal tongues inside the • Insert the handle of the Electronic Solar Switch...
The SD card is used to read in files, if, under consultation with the SMA Serviceline, a firmware update is necessary. SMA Solar Technology AG will send you a file with the firmware update by email or on an SD card or will make the file available in the download area at www.SMA.de/en.
(see section 6.3 ”Self-Test in accordance with DK 5940, Ed. 2.2 (Applies to Italy Only)” (page 55)). < Inst. code valid > The SMA guard grid code entered is valid. The configured country data set is now unblocked and can be changed.
Messages SMA Solar Technology AG 10.2 Error messages When errors occur, a display message including the corresponding event number will appear in the text line of the display. By tapping on the enclosure lid, multi-line messages can be switched further. If the error persists for a prolonged period, the red LED lights on and the fault signaler is activated (if connected).
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If the grid voltage is continually within the compliance with the voltage quality of the acceptable range, and this error is still grid. displayed, contact the SMA Serviceline. < Grid fault > • Check the power supply line for strong, short-term frequency The inverter has left the grid parallel variations.
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Messages SMA Solar Technology AG Event no. Display message and cause Corrective measures < Waiting for grid voltage > • Check fuse. < Grid failure > • Check AC installation. < Check fuse > • Check whether there is a general black-out.
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< Param. setting failed > • Check the parameters for valid values. • Ensure change rights via SMA Grid Guard Code. < Update file defect. > • Re-format the SD card. • Re-save the files to the SD card.
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SMA Solar Technology AG Messages Event no. Display message and cause Corrective measures < Update main CPU failed > • Contact the SMA Serviceline (see section 15 ”Contact” Internal device fault. (page 101)). < Update RS485I module failed > • Re-try update.
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SMA Solar Technology AG Event no. Display message and cause Corrective measures < Inst. code invalid > • A valid SMA Grid Guard Code has been entered. The SMA Grid Guard Code entered (personal installer password) is invalid. < Grid param. locked >...
SMA Solar Technology AG Troubleshooting 11 Troubleshooting 11.1 Checking the PV Generator for a Ground Fault If the inverter displays event number "35", "36" or "37", there is probably a ground fault in the PV generator. Check the strings for ground faults as described in the following: 1.
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Troubleshooting SMA Solar Technology AG Result Measure ☑ You have found a ground fault. • The installer of the PV generator must remedy the ground fault in the affected string before you may reconnect the string to the inverter. The illustration below shows the location of the ground fault.
SMA Solar Technology AG Troubleshooting 11.2 Checking the Function of the Varistors If the inverter displays the event number "74", then one of the varistors is probably defective. Varistors are wear parts. Their functional efficiency diminishes with age or following repeated responses as a result of overvoltages.
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5. Use a multimeter to ensure that all of the varistors in the installed state have a conducting connection between connectors B and C. The Sunny Boy 3000TL only has 2 varistors. Result Measure ☑ There is a conducting connection. There is probably a different fault in the inverter.
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The varistors are specially manufactured for use in the inverter and are not commercially available. You must order replacement varistors directly from SMA Solar Technology AG (see section 14 ”Accessories” (page 100)). • To replace the part, proceed to step 6.
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Troubleshooting SMA Solar Technology AG 10. Fasten the screws and the washers half way. 11. Press the lid on the enclosure until it locks into place at the top. 12. Tighten both lid screws with 2 Nm torque. 13. Close the lower lid and re-commission the inverter as described in section 7.3 ”Closing the Inverter”...
In the event of a fault it can be that your inverter must be replaced. If this is the case, you will receive a replacement device fitted with transport lids. Prior to returning your inverter to SMA Solar Technology AG, you must swap over the upper and lower lids of your inverter with the transport lid.
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Decommissioning SMA Solar Technology AG 4. Push the lid upwards and remove it. 5. Remove the transport lid from the replacement device in the same manner. Now mount the two transport lids of the replacement device onto your inverter: 1. Place the upper lid so that it is in a vertical position.
4. Tighten both lid screws with 2 Nm torque. 5. Screw the lower lid tight. ☑ Your inverter is now ready to be sent back to SMA Solar Technology AG. 6. Now mount the upper lid of your inverter onto the replacement device in the same manner.
Technical data SMA Solar Technology AG 13 Technical data 13.1 Sunny Boy 3000TL DC Input Maximum DC power at cos φ = 1 3,200 W Maximum DC voltage* 550 V MPP voltage range at AC nominal power 188 V … 440 V...
SMA Solar Technology AG Technical data Protective Devices DC reverse-polarity protection Short circuit diode All-pole DC disconnection unit Electronic Solar Switch, SUNCLIX DC plug connector DC overvoltage protection Thermally monitored varistors AC short circuit protection Current control All-pole AC disconnection unit...
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Technical data SMA Solar Technology AG Features DC connection SUNCLIX DC plug connector AC connection Spring terminal Display LC graphic display Bluetooth Standard RS485, galvanically isolated optional Multi-function relay Standard Electronic Solar Switch (ESS) Electrical service life in the event of a short circuit,...
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SMA Solar Technology AG Technical data Efficiency Maximum efficiency η 97.0 % European efficiency η 96.3 % Installation Guide SB30TL_40TL_50TL-IA-IEN120231...
Technical data SMA Solar Technology AG 13.2 Sunny Boy 4000TL DC Input Maximum DC power at cos φ = 1 4,200 W Maximum DC voltage* 550 V MPP voltage range at AC nominal power 175 V … 440 V DC nominal voltage...
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SMA Solar Technology AG Technical data Protective Devices DC reverse-polarity protection Short circuit diode All-pole DC disconnection unit Electronic Solar Switch, SUNCLIX DC plug connector DC overvoltage protection Thermally monitored varistors AC short circuit protection Current control All-pole AC disconnection unit...
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Technical data SMA Solar Technology AG Features DC connection SUNCLIX DC plug connector AC connection Spring terminal Display LC graphic display Bluetooth Standard RS485, galvanically isolated optional Multi-function relay Standard Electronic Solar Switch (ESS) Electrical service life in the event of a short circuit,...
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SMA Solar Technology AG Technical data Efficiency Maximum efficiency η 97.0 % European efficiency η 96.2 % Installation Guide SB30TL_40TL_50TL-IA-IEN120231...
Technical data SMA Solar Technology AG 13.3 Sunny Boy 5000TL DC Input Maximum DC power at cos φ = 1 5,300 W Maximum DC voltage* 550 V MPP voltage range at AC nominal power 175 V … 440 V DC nominal voltage...
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SUNCLIX DC plug connector DC overvoltage protection Thermally monitored varistors AC short circuit protection Current control All-pole AC disconnection unit Automatic disconnection device SMA Grid Guard 3 Maximum permissible fuse protection 32 A Personnel protection Insulation monitoring: R > 1 M Ω...
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Technical data SMA Solar Technology AG Features DC connection SUNCLIX DC plug connector AC connection Spring-type terminal Display LC graphic display Bluetooth Standard RS485, galvanically isolated optional Multi-function relay Standard Electronic Solar Switch (ESS) Electrical service life in the event of a short circuit,...
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SMA Solar Technology AG Technical data Efficiency Maximum efficiency η 97.0 % European efficiency η 96.5 % Installation Guide SB30TL_40TL_50TL-IA-IEN120231...
SMA Solar Technology AG 14 Accessories You will find the corresponding accessories and replacement parts for your product in the following overview. If required, you can order these from SMA Solar Technology AG or your dealer. Description Brief description SMA order number...
SMA Solar Technology AG Contact 15 Contact If you have technical problems concerning our products, contact the SMA Serviceline. We require the following information in order to provide you with the necessary assistance: • Inverter type • Inverter serial number • Type and number of PV modules connected •...
The use of supplied software produced by SMA Solar Technology AG is subject to the following conditions: • SMA Solar Technology AG rejects any liability for direct or indirect damages arising from the use of software developed by SMA Solar Technology AG. This also applies to the provision or non-provision of support activities.
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