Doc 0219660 rev. K Table of Contents Product information ......................... 3-4 Part list............................. 5-6 Part list - prog service module/ASM FRAME..................7 Part list - test equipment, 3 pin HI model.....................8 Part list - test equipment, 2 pin HI model.....................9 Part list - HSG parts........................10-11 Part list - SureFit (SF) rec tube blister packs &...
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore the doc No for Product Information/Data sheet is listed for a more detailed product information INT ST660-DRW, 3 PIN REC: ST660-DRW mounted...
Product Information - CRISP & SHARE C4.1 Doc 0219660 rev. K Data Sheet C4.1 Product Model Doc No CI360-DVIRW CRISP 400127000 MILANO RIE 60 (wireless) CI260-DVIRW batt size 312 zinc air 2 pin rec SHARE SR1360-DVIR 400281000 (non wireless) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix above. Furthermore the doc No for Product Information/Data sheet is listed for a more detailed product information CRISP / SHARE 60 Crisp &...
Part List Doc 0219660 rev. K Description Part No Description Part No PIN,0.6X5.0 (top/bot HSG, all models) 18035700 INTEGRD FM ADAPT HA,INT,NANO (EU) 18642600 PIN,0.6X4.5 (batt door, CI & SR models) 17010500 INTEGRD FM ADAPT NB,INT,NANO (US/CA) 18642601 PIN,0.6X6.6 (batt door, ST models) 15344300 CHILDLOCK RELEASE TOOL (mandrel) 18106800...
Page 6
Part List - CROS SUREFIT Doc 0219660 rev. K Description Part No CROS,SUREFIT,AUDIO SHOE,SMALL * 20040900 CROS,SUREFIT,AUDIO SHOE,MEDIM * 20041000 CROS,SUREFIT,AUDIO SHOE,LARGE * 20041100 CROS,SUREFIT,EUROPLUG,SMALL * 20040500 CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600 CROS,SUREFIT,EUROPLUG,LARGE * 20040700 * Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook) DAI adapt 2 (f/ 3pin euro plug) CROS,SF...
Part No SHARE SR1360-DVIR 19159800 Prog Service Module/ASM FRAME (C4.5) Part No STEP ST660-DRW (3 pin rec plug) 20051700 ST460-DRW 19154400 ST260-DRW 19154500 Service modules are not serviceable at local site. Instead defective ones must be returned to Global Repair Site...
Part List - Test Equipment, 3 Pin Doc 0219660 rev. K Description Part No Description Part No PROG. CABLE EXTENSION, MILANO (must be AIRLINK,COMPL (for wireless connection test)** 17292000 17517800 used during HI test due to current measurement) AIRLINK 2,GENERIC (for wl connection test)** 17292002 PROG CABLE R (CS44) 9022 907 69019...
Part List - Test Equipment, 2 Pin Doc 0219660 rev. K Description Part No PROG. CABLE EXTENSION, MILANO 17517800 (must be used during final HI test due to current measurement) PROG CABLE R (CS44) 9022 907 69019 PROG CABLE L (CS44) 9022 907 69029 PROGRAMMING ADAPT (incl prog adapt clip red &...
Part List - Rec Tubes & Domes (rec tubes with 2 pin connector) Doc 0219660 rev. K Rec Tube Blister Pack Size S (small) * HP2 ** 18581300 18582300 18520300 18521500 18581400 18582400 18520400 18521600 18581500 18582500 18520500 18521700 18581600 18582600 18520600 18521800...
Page 15
Part List - Domes for NP & HP Receiver (for rec tubes with 2 pin connector) Doc 0219660 rev. K DOMES USED WITH NP REC DOMES USED WITH HP REC Description Description (10 pcs) (10 pcs) DOME,REC,SZ5,SM 18501200 DOME,REC,PWR,SM 18501900 DOME,REC,SZ7,MDM 18501300 DOME,REC,PWR,MDM...
Page 16
Part List - Thin Tube Domes for S & HP2 Rec (for rec tubes with 2 pin conn) Doc 0219660 rev. K DOMES USED WITH S REC DOMES USED WITH HP2 REC Description Description (10 pcs) (10 pcs) DOME,THNTUB/REC,SZ5,SM 18500800 DOME,THNTB/REC,TULIP,STD 18501100 DOME,THNTUB/REC,SZ7,MDM...
Power Dome Tool (HP 2 pin rec) Doc 0219660 rev. K Power Dome Tool Prepare a HF3 Insert HF3 tool with HF3 all the way in the power dome until it passes p/n 15989900 tool with HF3 through the rectangular cavity of the power dome Place the longer length of the rectangular cavity of the power dome over Squeeze and hold bottom of the power As the HP rec is pushed...
Part List - Accessories - Custom Insert Option for 3 pin rec Doc 0219660 rev. K Description Part No MANDREL,LP REC,NANO 20016400 MANDREL,MP REC,NANO 20016500 MANDREL,HP REC,NANO 20016600 Custom insert option SIL RUBBER,.085 IN,VENT,WHT 12192-006 Note: For custom insert option instead of std rec domes, follow the instr in doc 0280210 RIE CUST INS & HOLLOW CAV,3PIN posted on the GTO website MANDREL,LP REC MANDREL,MP REC MANDREL,HP REC...
Part List - Accessories (incl Custom Insert Option for 2 pin rec) Doc 0219660 rev. K Description Part No Note: RECEIVER TUBE REBENDING KIT 16964200 For custom insert option instead of standard domes, follow Custom iInsert Process Doc 0160240 posted on GTO website SPORTLOCKS, BAG 10 PCS * 539-052-000-00 SPORT LOCK,S-REC,BAG,10 **...
Part List - Optional N-Cased Earmould, 3 Pin Doc 0219660 rev. K TUBE 3 PIN2 TUBE 3 PIN3 Note: ENCASED EM RIE ENCASED EM RIE If the UP rec is to be mounted, the N-Cased earmould must be chosen. Please follow “N-Cased Earmould Process,RIE” SIZE Part No Part No...
Part List - Optional N-Cased Earmould, 2 Pin Doc 0219660 rev. K Note: Description Part No If the UP rec is to be mounted, the N-Cased earmould is to TUBE,ENCASED EARMOLD,RIE,SZ 1L 18956520 be chosen. Please follow “N-Cased Earmould Process,RIE” Doc 0248970 posted in GTO website TUBE,ENCASED EARMOLD,RIE,SZ 1R 18956530...
Disassemble Procedure & Replace Parts - STEP Doc 0219660 rev. K Loosen the conn lock using the plastic mandrel and pull out the rec. Separate the bot HSG from top HSG by sliding it off as shown. Be careful not to Locate the two pins and push them out using the pin removal tool damage the “tap”...
Disassemble Procedure - CRISP & SHARE Doc 0219660 rev. K Unlock the rec by lifting up the conn lock using the mandrel. Push out the pin with a pin removal Gently separate the BOT HSG from TOP HSG tool and pull it out using a tweezer. The conn lock will then fall out without being damaged Open batt door and pull out Remove TGL by sliding it the module...
Page 24
Replacing Parts - CRISP & SHARE Doc 0219660 rev. K Replacing BOT HSG: ID plate shown from both sides. Turn the arrow/2 prong towards the rec end When replacing the bot HSG on Crisp & Share models, the ID plate must be transfered to new HSG. Please note that the ID plate is not an available spare part.
Replacing Receiver Tube Doc 0219660 rev. K CRISP & SHARE: The connector lock is holding the rec tube in place. Lift it up using the plastic mandrel and pull out the rec tube. Push in a new rec tube and make sure it is correct in place.
Service Procedure & Postponement Doc 0219660 rev. K Service Procedure: - Save user settings with Fitting Software - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with Fitting Software - Load customer serial No using DSA6000 Postponement Procedure: - Disassemble device...
Test Equipment (3 pin) Doc 0219660 rev. K 2cc coupler p/n 30-4838800 TEST JIG p/n 19429000 Batt pill size 312 must can be ordered with GTO COUPL MIC,TM-12,MEASURED be used during test Dept/HQ Ballerup DK p/n 18220700 p/n 17449300 ASM TEST REC UP 3 PIN p/n 20011700 Prog adapt clip - recommended Prog adapt generic...
Test Equipment for HI with 2 Pin rec Doc 0219660 rev. K 17292002 AIRLINK 2 P/n 17292000 Airlink to be used for wireless “Connection test” Coupler Insert (brass) to be attached 2cc coupler during final HI test Coupler mic,TM-12 measured Both airlinks can be used for wl p/n 16169300 p/n 18220700...
Page 29
Prepare for HI Test (3 pin) Doc 0219660 rev. K Page 29 of 32 Not subject to issue control when printed...
HI Testing Doc 0219660 rev. K Pull out the rec tube. Open the batt door as described on the previous page and insert the batt pill. Connect the prog adapt and prog cable to the HI Test Rec (NP) p/n 17460000 Extension prog cable Important note: An extension prog cable must be used during final HI test due to the current measur-...
Prog Adaptor Clip Doc 0219660 rev. K Clip for prog adaptor L/R It is important to have the programming cable connected before adding the clip to the programming adaptor. Add the clip as shown in the pics. The clip is recommended to be used during test / fitting in order to keep the prog cable connected during the complete procedure To remove the clip firmly grip this side of prog adapt Pull tip of the clip...
Wireless Test - Connection Test Doc 0219660 rev. K Wireless test using Airlink / Airlink 2: The “RF (Radio Frequency) signal test” is performed during hybrid test. In service & repair situations only a connection test is needed. The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink / Airlink 2 mounted directly in any of the DSA 6000 units USB ports.
Need help?
Do you have a question about the ST660-DRW and is the answer not in the manual?
Questions and answers