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Table of Contents
Related Manuals for GNB SCR100-06-260S1Z
Summary of Contents for GNB SCR100-06-260S1Z
- Page 1 INSTALLATION & OPERATING INSTRUCTIONS SCR 100 SERIES INDUSTRIAL BATTERY CHARGERS...
- Page 3 (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only;...
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Page 5: Table Of Contents
TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2.0 INTRODUCTION 3.0 RECEIVING CHARGER 4.0 LOCATION AND INSTALLATION OF CHARGER 4.1 Stacking 5.0 AC ELECTRICAL SUPPLY 5.1 AC Fuse Mounting 5.2 Input Voltage Change 5.3 AC Voltage Connections 5.4 Ground connection 6.0 DC OUTPUT 7.0 APPLICATION... -
Page 6: Important Operating And Safety Instructions
Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Take it to a qualified GNB service center. Do not disassemble the charger. Have the charger examined by a GNB service representative or local qualified service facility. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. -
Page 7: Introduction
150mm BEYOND THE EQUIPMENT ON ALL simple. They are factory set to charge sealed lead-acid SIDES MUST BE INSTALLED. batteries but it may be configured by a GNB service representative to charge flooded lead-acid batteries. AC ELECTRICAL SUPPLY The charger has a comprehensive self-checking... - Page 8 FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) 208 VAC CONFIGURATION (208/240/480V INPUT) 240 VAC CONFIGURATION (208/240/480V INPUT) 208 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) 240 VAC CONFIGURATION (120/208/240V INPUT) Instr.
- Page 9 FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) 380VAC CONFIGURATION 240VAC CONFIGURATION (208/240/480V INPUT) 415VAC CONFIGURATION 480VAC CONFIGURATION (208/240/480V INPUT) Instr. 4770-65-95005-00 Page 5...
- Page 10 FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY) 240VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY) 480VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY) Instr. 4770-65-95005-00 Page 6...
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Page 11: Ac Voltage Connections
Use only identical replacement fuses obtainable charger is connected to AC power. The charger comes from your GNB service representative with a ground lug attached to the stud, clearly marked on the chassis. To ensure good continuity keep the contact area clean. -
Page 12: Application
Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). For battery sizes not listed, contact your local GNB service representative. FAULT AND DISPLAY CODES Appendix A... - Page 13 TABLE 2 – SINGLE PHASE TECHNICAL DATA STANDARD MODEL AC AMPS @ AC VOLTS CABINET WEIGHT SCR100-XX-XXXX-S1Z AMPS TYPE SCR100-06-260S1Z AMPS 34.5 FUSE SCR100-06-475S1Z AMPS 54.4 FUSE (50 Hz) AMPS 59.1 FUSE SCR100-06-600S1Z AMPS 86.2 FUSE (50 Hz) AMPS 13.5 93.2...
- Page 14 TABLE 2 – SINGLE PHASE TECHNICAL DATA STANDARD MODEL AC AMPS @ AC VOLTS WEIGHT SCR100-XX-XXXX-S1Z CABINET AMPS TYPE SCR100-18-600S1Z C.F. 36.5 31.5 AMPS FUSE SCR100-18-750S1Z AMPS C.F. FUSE SCR100-18-865S1Z AMPS C.F. FUSE (50 Hz) AMPS FUSE SCR100-24-260S1Z AMPS C.F. FUSE SCR100-24-475S1Z AMPS...
- Page 15 TABLE 3 – THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL 60Hz 50Hz CABINET WEIGHT SCR100-XX-XXXX-T1Z AMPS TYPE SCR100-06-475T1Z AMPS C.F. C.F. 77.1 FUSE AMPS SCR100-06-600T1Z C.F. 86.2 FUSE SCR100-06-750T1Z AMPS C.F. C.F. 99.8 FUSE AMPS SCR100-06-865T1Z C.F.
- Page 16 TABLE 3 – THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL 60Hz 50Hz CABINET WEIGHT SCR100-XX-XXXX-T1Z AMPS TYPE SCR100-18-1050T1Z AMPS 17.5 FUSE SCR100-18-1200T1Z AMPS C.F. FUSE AMPS SCR100-18-1450T1Z 47.5 FUSE SCR100-18-1700T1Z AMPS C.F. C.F. FUSE SCR100-24-475T1Z AMPS C.F.
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Page 17: Cabinet Outline/Dimensions
8.0 CABINET OUTLINE/DIMENSIONS FOR –Z MODEL CHARGERS ONLY CABINET DIM. A DIM. B DIM. C 15.10” 20.65” 12.75” 22.70” 26.65” 22.25” 32.10” 26.65” 22.25” 24.30” 42.00” 23.65” D (Mining) 24.30” 42.00” 23.65” E (Mining) 24.30” 59.00” 31.50” NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Add an additional 5.000”... - Page 18 SCR100 STANDARD CHARGER OPERATION DISPLAY DESCRIPTION (NONE) PLUG IN BATTERY TO COMMENCE CHARGING OFF/Fld* CHARGER SET FOR FLOODED BATTERIES. OFF/CHP* CHARGER SET FOR SEALED CHAMPION® BATTERIES. DELAY (Orange), dEL, then DELAY MODE, PRESS “START” BUTTON TO OVERRIDE. (Section 9.1.1, page 15) delay time remaining in Hours.
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Page 19: Scr100 Charger Functional Description
SWITCHES ON THE BACK OF THE CONTROL BOARD. THESE ARE FACTORY SET AND CAN ONLY This LED is associated with any fault that is described in BE CHANGED BY A QUALIFIED GNB SERVICE SCR100 BATTERY CHARGERS. LIST Appendix A REPRESENTATIVE. -
Page 20: Opportunity Charging
occures, cooldown will not start until after Equalize charging is complete. If the AC power fails during a charge cycle the charger will resume operation in progress as soon as the AC power is 9.1.6 REFRESH CHARGE STAGE restored. Refresh Charge is only available on Z model chargers 13.0 MAINTENANCE and replacement boards. -
Page 21: Troubleshooting
AC fuses of charger per nameplate of the charger and electrician’s tag. Failure of one or more of charger’s power fuses. Consult GNB technician. Replace fault fuse. Verify input AC voltage and output High Rate current. Phase rotation. (Only if F3 is showing) Verify phase sequence of input AC source. - Page 22 Indication FdC and FAULT LED is on. Charger’s DC fuse blown. Disconnect battery and AC power. Indication FdC and FAULT LED is on. Consult GNB technician. 6. Symptom => CHARGING LED DOES NOT LIGHT ON AFTER BATTERY CONNECTION Possible Cause Action Connection between charger and battery open.
- Page 23 DISPLAY INDICATES FCC OR F2 AT THE END OF CHARGE CYCLE Possible Cause Action Battery failed to reach gassing voltage. Consult GNB technician. Check matching of charger and battery: Ah, type. Battery failed to reach End Voltage (Stage 3 of Consult GNB technician.
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Page 24: Appendix A: Scr100 Battery Chargers List Of Display Indications
APPENDIX A: SCR100 BATTERY CHARGERS. LIST OF DISPLAY INDICATIONS. Indication Abbreviation Interpretation 1 hour delay set Delay before charge starts 1.00 2 hour delay set Delay before charge starts 2.00 3 hour delay set Delay before charge starts 3.00 4 hour delay set Delay before charge starts 4.00 5 hour delay set... -
Page 25: Appendix B: Electrical Schematic Drawings
APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. 4770-65-95005-00 Page 21... - Page 38 SALES • SERVICE • RECYCLING TOLL FREE 1-888-563-6300 Champion ® is a registered trademark of Federal-Mogul Corporation GNB Industrial Power GNB Industrial Power Exide Technologies Motive Power Motive Power Chloride Motive Power 829 Parkview Boulevard 8301 Keele Street P.O. Box 1, Salford Road...