Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for GNB DEC200
Summary of Contents for GNB DEC200
- Page 1 DEC200 SERIES INDUSTRIAL BATTERY CHARGER I&O MANUAL...
-
Page 2: Table Of Contents
Location and Installation of Charger Stacking AC Electrical Supply Branch Circuit Protection AC Voltage Connections Ground Connection DC Output Fault and Display Codes DEC200 Standard Charger Operation Charger Functional Description 10.1 LED Descriptions 10.2 Pause Push Button 10.3 Smart Start Stage 10.4... -
Page 3: Important Operating And Safety Instructions
DEC200 SERIES INDUSTRIAL BATTERY CHARGERS 1. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery, and all the associated equipment. -
Page 4: Introduction
Before installing, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. The DEC200 chargers are delivered on skids for easy handling using a forklift truck. - Page 5 b) Remove the bolts from the top cover of the base unit, but do not discard these, as they will be required to fix the two units together. c) Use an appropriate lifting sling to lift the second unit on to the base unit, inch the second unit over the base unit and align the holes before resting the second unit on top.
-
Page 6: Ac Electrical Supply
6. AC ELECTRICAL SUPPLY The charger must be connected to either a single phase or three phase, 60 Hertz (± 2%) AC power source. Three phase chargers cannot be powered with a single phase source. The following transformer options are available: TABLE 1 –... - Page 7 FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY NOTE: Live connection ‘L’ Must be connected to the breaker. The mains input are the only user configurable connections. PCB connections must NOT be altered from factory setting.
- Page 8 FIGURE 2: THREE-PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY NOTE: PCB connections must NOT be altered from factory setting. 208VAC 60 Hz CONFIGURATION (208/240/480V INPUT) 208 240 Mains Input (Black) (Black) (Black) 240VAC 60 Hz CONFIGURATION (208/240/480V INPUT)
-
Page 9: Ac Voltage Connections
6.2. AC VOLTAGE CONNECTIONS To connect the input AC voltage, route the AC conduit through the knockout hole provided. Continue the AC wiring to the breaker terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input). For proper connection, torque the screws to approximately 25 inch-pounds. -
Page 10: Dec200 Standard Charger Operation
9. DEC200 STANDARD CHARGER OPERATION CHARGE CONDITION CHARGING TERMINATION TERMINATION/ FAULT CODE SETTING EQUALISE EQUALISE CHARGE AUTO BALANCE Lobt CHARGE PERIOD Lobt OFF PERIOD CRITICAL FAULT CODE NONE CRITICAL FAULT CODE = Output current = Fault code, display will alternate with the two codes = Phase of charge i.e. -
Page 11: Charger Functional Description
10. CHARGER FUNCTIONAL DESCRIPTION 10.1. LED Descriptions Yellow Flashing Yellow Solid Green Solid 10.2. PAUSE PUSH BUTTON This PAUSE push button will halt the charge cycle. The battery can then be safely unplugged for up to 10 minutes. If the battery is still connected after this time, the charger will continue with the present charge cycle. -
Page 12: Equalize Pushbutton
10.6 EQUALIZE PUSHBUTTON Equalize charge can be enabled/disabled, when the FUNCTION button is depressed > 5 second at anytime whilst a battery is connected. Only one equalize charge per recharge cycle is permitted. CAUTION: DO NOT EQUALIZE MORE OFTEN THAN REQUIRED BY THE CONDITION OF THE BATTERY, AS SPECIFIED IN THE BATTERY MAINTENANCE INSTRUCTIONS. -
Page 13: Maintenance
11 MAINTENANCE The charger requires minimum maintenance. ENSURE THE CHASSIS IS SECURELY GROUNDED per the local/federal Electrical Code. Do not allow excessive dust to accumulate on the components inside. Blow out with clean compressed air when necessary. The chargers are designed with a breaker and fuse for the AC input and DC output respectively. -
Page 14: Appendix A Fault Codes
APPENDIX A – FAULT CODES CODE STATUS F07 (+Y led on) Key: - C = critical fault charge stopped S = suspend fault charge suspended until criteria fulfilled R = retry fault charge retries after 20 seconds display N = non-critical fault charge continues Sales •... -
Page 15: Appendix B Dec200 Troubleshooting
APPENDIX B – DEC200 TROUBLESHOOTING POSSIBLE SYMPTOM CAUSE No Display No AC Power Deeply Discharged Battery Over discharge Sulphated Battery Charger Overheating Mains Failure No Output Current Incorrect Battery Low Voltage High Voltage Battery Failure Second Stage Time-Out Incorrect Mains... -
Page 16: Appendix C Technical Data
Amp-Hour Rating Model Numbers Single Phase Hour Hour DEC200-24V-40AS1H DEC200-24V-75AS1H DEC200-24V-95AS1H 1150 DEC200-24V-115AS1H 1125 1350 DEC200-24V-135AS1H DEC200-36V-75AS1H DEC200-36V-95AS1H DEC200-36V-115AS1H 1150 1125 1350 DEC200-36V-135AS1H Three Phase DEC200-24V-75AT1H DEC200-24V-95AT1H DEC200-24V-115AT1H 1150 DEC200-24V-135AT1H 1125 1350 DEC200-36V-75AT1H DEC200-36V-95AT1H 1150 DEC200-36V-115AT1H 1125 1350 DEC200-36V-135AT1H DEC200-36V-150AT1H... -
Page 17: Appendix D Circuit Diagrams
Component No: CLT6006 For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 For 480V input connect to 480V connections on T1 Shunt DRAWING No: 4 - CMP - 2600 - 01 - WD - E Drawn by: Checked by: Trev Peacock... - Page 18 Component No: DRAWING TITLE: CLT6005 GNB [UL] Single phase wiring diagram Fuse / Breakers For 120V input connect to 120V connections on T1 For 208V input connect to 208V connections on T1 For 240V input connect to 240V connections on T1 For 480V input connect to 480V connections on T1 240V...
-
Page 19: Appendix E Cabinet Dimensions
APPENDIX E – DIMENSIONS CABINET DIM. A DIM. B Size M4 19.69” 26.65” Size M5 23.62” 26.65” Sales • Service • Recycling 1-888-563-6300 DIM. C DIM. D DIM. E 16.93” 17.54” 12.99” 20.87” 21.48” 16.93”... - Page 20 SALES – SERVICE - RECYCLING 1-888-563-6300 TOLL FREE GNB Industrial Power A division of Exide Technologies U.S.A. Tel: 877.462.4636 GNB Industrial Power A division of Exide Technologies Canada Tel: 800.268.2698 www.gnb.com V19CIL5200ULD 2004-05...
Need help?
Do you have a question about the DEC200 and is the answer not in the manual?
Questions and answers