Honda BF15D Manual page 2

INDEX
BF15DmBF20D
1
.
2
.
3
.
4
.
5
.
6
.
7
.
8
.
9
.
SPECIFICATIONS
......................................................
1-1
1 . SPECIFICATIONS
...................................................
1-1
2
.
DIMENSIONAL DRAWINGS
...................................
1-4
SERVICE INFORMATION
..........................................
2-1
1 . THE IMPORTANCE OF PROPER SERVICING
.....
2-1
2 . IMPORTANT SAFETY PRECAUTIONS ................. 2-1
3 . SYMBOLS USED IN THIS MANUAL
......................
2-2
4
.
SERIAL NUMBER LOCATIONS
.............................
2-2
5
.
MAINTENANCE STANDARDS
...............................
2-3
6 . TORQUE VALUES
................................................
2-6
7
.
SPECIAL TOOLS
..................................................
2-9
8
.
TROUBLESHOOTING
...........................................
2-1 1
9
.
CABLE & HARNESS ROUTING ............................
2-29
10 . LUBRICATION POINTS ........................................ 2-41
MAINTENANCE
..........................................................
3-1
1
.
MAINTENANCE SCHEDULE .................................. 3-1
2 . ENGINE OIL ..............................................
3 . OIL FILTER CARTRIDGE
.........................
4
.
GEAR CASE OIL
.........................................
5 . SPARK PLUG ..........................................................
3-6
8 . FUEL FILTER
........
.........................................
3-1 1
12
.
TIMING BELT
........................................................
3-15
13 . CRANKCASE BREATHER
....................................
3-19
14
.
EXHAUST EMISSION (Bodensee model) ............. 3-19
PROPELLEWGEAR CASElEXTENSlON CASE
.......
4-1
1 . PROPELLER ...........................................................
4-2
2 . PROPELLER SHAFT HOLDER
..............................
4-3
3 . GEAR CASE ASSEMBLY ......................
4
.
WATER PUMP
........
5 . VERTICAL SHAFT/BEVEL GEAR .........
..........................................
4-1 1
6
.
WATER PUMP HOUSING
......................................
4-21
7
. GEAR CASEIANODENVATER SCREEN
................
4-27
8 . EXTENSION CASE
.................................................
4-28
9 . EXHAUST CHAMBER COVER .
ENGINE COVERS
.......................................................
5-1
1
.
ENGINE COVER
.....................................................
5-1
2 . LEFT ENGINE UNDER COVER
.............................
5-2
3
.
RIGHT ENGINE UNDER COVER
...........................
5-3
FUEL SYSTEM
...........................................................
6-1
1
.
SILENCER/CARBURETOR
...................................
6-2
2
.
CHOKE CABLE
.......................................................
6-17
3 . FUEL PUMP/FUEL FILTER
....................................
6-18
4
.
FUEL TANK
.............................................................
6-21
RECOIL STARTER
.....................................................
7-1
1
.
NEUTRAL START CABLE
......................................
7-1
2 . RECOIL STARTER
.................................................
7-2
3
.
STARTER CASE B
..................................................
7-10
ENGINE REMOVAUINSTALLATION
........................
8-1
1
.
ENGINE REMOVAL
................................................
8-1
2
.
ENGINE INSTALLATION
........................................
8-6
FLYWHEEVTIMING BELT
.........................................
9-1
1 . FLYWHEEUCOILS ................................................. 9-2
2 . TIMING BELT/PULLEYS
.........................................
9-8
10
.
CYLINDER HEADNALVESIOIL PUMP
.....................
10-1
1 . CYLINDER HEAD REMOVAL .................................
10-2
2 . OIL PUMP
...............................................................
10-5
3
.
CYLINDER HEAD DISASSEMBLY .........................
10-8
4 . VALVE SEAT REFACING
.......................
10-14
5 . CYLINDER HEAD ASSEMBLY
...........
1016
6 . CYLINDER HEAD INSTALLATION
............................
1@18
11
.
CRANKCASE/CRANKSHAFT/PISTON
.....................
11-1
1 . THERMOSTATNVATER JACKET
..........................
11-2
2 OIL STRAINER ...................... 11-8
3
.
PISTON
...............
......................
11-9
4
.
CRANKSHAFT/CYLINDER BLOCK ......................... 11-15
12 .OIL CAWSTERN BRACKETKWIVEL CASE
.........
12-1
1
.
OIL CASE ............................. ...................... 12-2
2 . FRICTION ADJUST ......................
12-4
3 MOUNT FRAME
......................
12-6
4 . STERN BRACKET .................................. 12-7
5
. SWIVEL CASE ........................................................
12-1 1
.
...
.
.....
13 .SHIFT LINKAGE
........................................................
13-1
1
.
SHIFT ARMnHROTTLE ARM
................................
13-2
2
.
SHIFT LEVER .........................................................
13-3
3
.
SHIFT SHAFT
.........................................................
13-4
14
.
STEERING ROD/REMOTE CONTROL BOX
.............
14-1
1 . STEERING ROD ..................................................... 14-1
3
.
CONTROL BOX WIRE HARNESS
.........................
14-4
2 . REMOTE CONTROL CABLE ..........................
4 . REMOTE CONTROL BOX
..............................
15 .TILLER HANDLE
.......................................................
15-1
1 . TILLER HANDLE
....................................................
15-2
2 . TILLER HANDLE BRACKET ......................
15-6
3 . THROTTLE GRIP .............................
4 . STARTER SWITCH ..............
5 . EMARGENCY STOP SWlTC
16
.
ELECTRICAL EQUIPMENT
.......................................
16-1
1 . STARTER MOTOR ..........................
......
16-1
2
.
STARTER CABLE (Type with 12A c
......
16-13
3 . CHARGE WIRE (Type with6A charge coil)
.............
16-17
4
.
NEUTRAL SWITCH/INDICATOR
...........................
16-20
5 . IGNITION CONTRO
6
.
CONNECTOR BRACKET A
..................................
16-24
7
.
IGNITION COIL
.........
...................... 16-27
8 . REGULATOR/RECTI
17 .WIRING DIAGRAMS
..................................................
17-1