ABB ACS880-11 Hardware Manual
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ABB ACS880-11 Hardware Manual

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Summary of Contents for ABB ACS880-11

  • Page 1 ABB industrial drives Hardware manual ACS880-11 drives...
  • Page 2 Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representativeThe codes below open an online listing of the manuals applicable to the product ACS880-11 manuals...
  • Page 3 Hardware manual ACS880-11 drives Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation – 7. Electrical installation –  2018 ABB Oy. All Rights Reserved. 3AXD50000045932 Rev B EFFECTIVE: 2018-03-09 Corrections: 2018-04-09...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. Safety instructions Contents of this chapter ............13 Use of warnings and notes in this manual .
  • Page 6 AM_ ............. . 57 Additional requirements for ABB high-output and IP23 motors ....58 Additional requirements for non-ABB high-output and IP23 motors .
  • Page 7 Table of contents 7 Implementing the undervoltage control (power-loss ride-through) ..... 71 Using a safety switch between the drive and the motor ......71 Using a contactor between the drive and the motor .
  • Page 8 8 Table of contents Connecting a PC ............116 Controlling several drives through the panel bus .
  • Page 9 Table of contents 9 Heatsink ..............151 Fans .
  • Page 10 10 Table of contents Voltage (U1) ............. 183 Motor connection data .
  • Page 11 Providing feedback on ABB Drives manuals ........

  • Page 12: Table Of Contents

    12 Table of contents...

  • Page 13: Safety Instructions

    Safety instructions 13 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes in this manual Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 14: General Safety In Installation, Start-Up And Maintenance

    14 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive and do maintenance work on it. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
  • Page 15 Safety instructions 15 functions reset the drive automatically and continue operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY". •...

  • Page 16: Electrical Safety In Installation, Start-Up And Maintenance

    16 Safety instructions Electrical safety in installation, start-up and maintenance  Precautions before electrical work These warnings are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 17: Additional Instructions And Notes

    Safety instructions 17  Additional instructions and notes WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Do not install a drive with option +E202 on an IT (ungrounded) system, TT system or a corner-grounded delta system without disconnecting the filter and/or the varistor screws according to the instructions given in section When to disconnect...

  • Page 18: Grounding

    18 Safety instructions  Grounding These instructions are for all personnel who are responsible for the electrical installation, including the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase.

  • Page 19: Additional Instructions For Permanent Magnet Motor Drives

    Safety instructions 19 Additional instructions for permanent magnet motor drives  Safety in installation, start-up and maintenance These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death and damage to the equipment can occur.

  • Page 20: General Safety In Operation

    20 Safety instructions General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Do not control the motor with the disconnector at the drive power supply; instead, use the control panel start and stop keys or commands through the I/O terminals of the drive.

  • Page 21: Introduction To The Manual

    The flowchart refers to chapters/sections in this manual. Applicability The manual applies to the ACS880-11 drives. Target audience The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

  • Page 22: Quick Installation And Commissioning Flowchart

    22 Introduction to the manual Quick installation and commissioning flowchart Task Identify the frame of your drive: R3, R6 or R8. See the type designation label of the drive. Plan the installation: select the cables, etc. Planning the electrical installation on page Check the ambient conditions, ratings and Technical data...
  • Page 23 Introduction to the manual 23 Term/abbreviation Explanation DC link DC circuit between rectifier and inverter DC link capacitors Energy storage which stabilizes the intermediate circuit DC voltage DPMP-01 Control panel mounting platform (flush) DPMP-02 Control panel mounting platform (surface) Drive Frequency converter for controlling AC motors Electromagnetic compatibility Embedded fieldbus...

  • Page 24: Related Documents

    (options +P940 and +P944) supplement Flange mounting kit installation supplement 3AXD50000019100 Flange mounting kit quick installation guide for 3AXD50000181506 ACS880-11, ACS880-31, ACH580-31 and ACQ580- 31 frame R3 Flange mounting kit quick installation guide for 3AXD50000133611 ACS880-11, ACS880-31, ACH580-31 and ACQ580-...
  • Page 25 Introduction to the manual 25 Tool and maintenance manuals and guides Drive composer PC tool user's manual 3AUA0000094606 Converter module capacitor reforming instructions 3BFE64059629 NETA-21 remote monitoring tool user's manual 3AUA0000096939 NETA-21 remote monitoring tool installation and start- 3AUA0000096881 up guide...
  • Page 26 26 Introduction to the manual...

  • Page 27: Operation Principle And Hardware Description

    Operation principle and hardware description 27 Operation principle and hardware description Contents of this chapter This chapter briefly describes the operation principle, layout, type designation label and type designation information. It also shows a general diagram of power connections and control interfaces.

  • Page 28: Operation Principle

    28 Operation principle and hardware description Operation principle The ACS880-11 is a four-quadrant drive for controlling asynchronous AC induction motors, AC induction servomotors, permanent magnet motors and synchronous reluctance motors. The drive includes a line-side converter and a motor-side converter. The parameters and signals for both converters are combined into one primary user program.

  • Page 29: Dc Connection

    Operation principle and hardware description 29 takes energy from the power system. In quadrants II and IV, the drive operates in generating mode, and regenerates energy back to the power system. The line-side and motor-side converters have their own control programs. The parameters of both programs can be viewed and changed using a control panel.

  • Page 30: Layout

    30 Operation principle and hardware description Layout The layout of the drive is shown below. IP21 (UL Type 1) R6 IP55 (UL Type 12) option +B056, R6 UL Type 12 (R6) IP20 (UL Open Type) option +P940 R8...
  • Page 31 Operation principle and hardware description 31 Lifting holes (2 pcs in frame R3, 6 pcs in Front cover frames R6 and R8) Control panel Control panel behind the control panel cover Heatsink Hood in frames R6 and R8. Mounting points (4 pieces)
  • Page 32 32 Operation principle and hardware description 14 15 16 Auxiliary cooling fan. For frame R3 in 13 Clamps for securing the control cables IP55 (UL Type 12 drives) only. mechanically Clamps for securing the FSO wiring 14 Input power cable entry behind the 360- degree grounding clamps mechanically Power cable connection terminals...
  • Page 33 Operation principle and hardware description 33 The main cooling fan is at the top of the drive in frame R3 and at the bottom in frames R6 and R8. The layout of external control connection terminals of the drive is shown below. XPOW External power input Analog inputs X202...

  • Page 34: Overview Of Power And Control Connections

    34 Operation principle and hardware description Overview of power and control connections The logical diagram below shows the power connections and control interfaces of the drive. Slot 1 X208 Slot 2 Slot 3 U/T1 V/T2 W/T3 UDC+ UDC- Analog and digital I/O extension modules, feedback interface modules and fieldbus communication modules can be inserted into slots 1, 2 and 3.

  • Page 35: Control Panel

    Operation principle and hardware description 35 Control panel To remove the control panel, press the retaining clip at the top (1a) and pull it forward from the top edge (1b). To reinstall the control panel, put the bottom of the container in position (1a), press the retaining clip at the top (1b) and push the control panel in at the top edge (1c).

  • Page 36: Type Designation Label

    36 Operation principle and hardware description Type designation label The type designation label includes IEC and UL (NEC) ratings, appropriate markings and the type designation and serial number, which allow identification of each drive. The type designation label is located on the left side of the drive. An example label is shown below.

  • Page 37: Type Designation Key

    You find the type designation on the type designation label attached to the drive. The first digits from the left express the basic configuration, for example, ACS880-11-025A-3. The optional selections are given after that, separated by plus signs, for example, +K454. The main selections are described below. Not all selections are available for all types.
  • Page 38 38 Operation principle and hardware description CODE DESCRIPTION Control panel 0J400 No control panel. Includes integrated panel holder cover. With + P940 panel holder cover is not included.. J424 Blank control panel cover (no control panel) J425 ACS-AP-I Assistant control panel I/O (one slot available for I/O options) L500 FIO-11 analog I/O extension module...
  • Page 39 Operation principle and hardware description 39 CODE DESCRIPTION K492 FENA-21 with preloaded PROFINET Full set of printed manuals in selected language. Note: The delivered manual set may include manuals in English if the translation is not available. R700 English R701 German R702 Italian...
  • Page 40 40 Operation principle and hardware description...

  • Page 41: Mechanical Installation

    Mechanical installation 41 Mechanical installation Contents of this chapter The chapter tells how to check the installation site, unpack, check the delivery and install the drive mechanically. For mechanical installation of flange mounted drives (options +P940 and P944), see Safety WARNING! Frame R6 and R8: Lift the drive with a lifting device.

  • Page 42: Examining The Installation Site

    42 Mechanical installation Examining the installation site The drive must be installed on the wall. There are three alternative ways to install it: • vertically alone. Do not install the drive upside down • vertically side by side • horizontally alone, IP21 (UL Type 1) only. Note 1: The vibration specification in section Ambient conditions on page...
  • Page 43 Mechanical installation 43 Free space requirements are shown in the drawings below. 200 mm (11.81 in.) 300 mm (7.87 in.) 30 mm (1.18 in.) 200 mm (7.87 in.) 300 mm (11.81 in.) 200 mm (7.87 in.) 30 mm (1.18 in.) 200 mm (7.87 in.) 300 mm (11.81 in.) 200 mm (7.87 in.)
  • Page 44 44 Mechanical installation 200 mm (11.81 in.) 120 mm (4.72 in.) 250 mm (9.84 in.) 120 mm (4.72 in.) 300 mm (7.87 in.)

  • Page 45: Required Tools

    Mechanical installation 45 Check the installation site: • The installation site is sufficiently ventilated or cooled to remove heat from the drive. See section Losses, cooling data and noise on page 180. • The operation conditions of the drive meet the specifications given in section Ambient conditions on page 192.

  • Page 46: Unpacking And Examining Delivery

    46 Mechanical installation Unpacking and examining delivery The figure below shows the drive package with its contents. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type. See section Type designation label on page 36.
  • Page 47 Mechanical installation 47 R6 IP21 (UL Type 1) 3AXD50000038252 Printed quick guides and manuals, Plastic bag multilingual residual voltage warning sticker, Manuals CD Accessories Cardboard sleeve VCI bag Outer box Mounting template Pallet PET straps Drive with factory installed options To unpack: •...
  • Page 48 48 Mechanical installation R6 IP55 (UL Type 12) 3AXD50000038252 Printed quick guides and manuals, Cardboard sleeve multilingual residual voltage warning sticker, Manuals CD Accessories Outer box VCI bag Cardboard insert Bubble wrap UL Type 12 hood Mounting template Pallet PET straps Drive with factory installed options.
  • Page 49 Mechanical installation 49 R8 IP21 (UL Type 1) 3AXD50000106974 Printed quick guides and manuals, Tray multilingual residual voltage warning sticker, Manuals CD VCI bag Cardboard sleeve Mounting template Plywood support PET straps Pallet Plastic bag 11, 12 Screw Packing bracket Drive with factory installed options To unpack: •...
  • Page 50 50 Mechanical installation R8 IP55 (UL Type 12) 3AXD50000106974 Printed quick guides and manuals, Tray multilingual residual voltage warning sticker, Manuals CD VCI bag Cardboard sleeve Bubble wrap Not included Mounting template Plywood support PET straps Pallet Plastic bag UL Type 12 hood Packing bracket Drive with factory installed options.

  • Page 51: Installing The Drive

    Mechanical installation 51 Installing the drive 1. Mark the hole locations using the mounting template included in the package. 2. Drill the mounting holes. 3. Insert anchors or plugs into the holes and start the screws or bolts into the anchors or plugs.

  • Page 52: Flange Mounting (Option +C135)

    52 Mechanical installation edge of the hood in between the wall and the drive back plate. Then, tighten the bolts to fasten the hood on its place. Flange mounting (option +C135) Instructions for flange mounting are delivered with the flange mounting kit: See Flange mounting kit quick installation guide for frame R3 (3AXD50000133208 [English] or Flange mounting kit quick installation guide for frames R6 and R8 (3AXD50000133611 [English].

  • Page 53: Planning The Electrical Installation

    Planning the electrical installation 53 Planning the electrical installation Contents of this chapter This chapter contains instructions for planning the electrical installation of the drive, for example, for checking the compatibility of the motor and drive, selecting cables, protections and cable routing. Note: The installation must always be designed and made according to applicable local laws and regulations.

  • Page 54: North American Market

    54 Planning the electrical installation  North American Market The disconnecting device must conform to the applicable local safety regulations.  Other regions The disconnecting device must conform to the applicable local safety regulations. Checking the compatibility of the motor and drive Use an asynchronous AC induction motor, permanent magnet synchronous motor, AC induction servomotor or synchronous reluctance motor with the drive.

  • Page 55: Requirements Table

    Motor Nominal AC supply Requirement for type voltage Motor ABB du/dt and common mode filters, insulation insulated N-end motor bearings system < 100 kW 100 kW < P < 350 kW and frame size <...
  • Page 56 56 Planning the electrical installation Motor Nominal AC supply Requirement for type voltage Motor ABB du/dt and common mode filters, insulation insulated N-end motor bearings system < 100 kW 100 kW < P < 350 kW and frame size < IEC 315 IEC 315 <...

  • Page 57: Additional Requirements For Abb Motors Of Types Other Than M2_, M3_, M4_, Hx_ And

    Motor nominal power du/dt du/dt filter at the output of the drive. Available from ABB as an optional add-on kit. Common mode filter. Depending on the drive type, CMF is available from ABB as an optional add-on kit. N-end bearing: insulated motor non-drive end bearing n.a.

  • Page 58: Additional Requirements For Abb High-Output And Ip23 Motors

    Additional requirements for ABB high-output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 (2001). This table shows the requirements for ABB random-wound motor series (for example, M3AA, M3AP and M3BP).

  • Page 59: Additional Data For Calculating The Rise Time And Peak Line-To-Line Voltage

    Planning the electrical installation 59 Nominal AC line Requirement for voltage Motor ABB du/dt filter, insulated N-end bearing and ABB insulation common mode filter system < 100 kW or frame 100 kW < P < 350 kW size < IEC 315 IEC 315 <...
  • Page 60 60 Planning the electrical installation Û du/dt ------------ - (1/s) l (m) du/dt ------------ - (1/s) Û l (m) Drive with du/dt filter Drive without du/dt filter Motor cable length Û Relative peak line-to-line voltage (du/dt)/U Relative du/dt value Note: ÛLL and du/dt values are approximately 20% higher with resistor braking.

  • Page 61: Additional Note For Sine Filters

    Planning the electrical installation 61 Additional note for sine filters Sine filters protect the motor insulation system. Therefore, du/dt filter can be replaced with a sine filter. The peak phase-to-phase voltage with the sine filter is approximately 1.5 · U Selecting the power cables ...

  • Page 62: Typical Power Cable Sizes

    62 Planning the electrical installation conductor shall be determined in a manner which produces a conductance equivalent to that which results from the application of this table. Cross-sectional area of the phase Minimum cross-sectional area of the conductors corresponding protective conductor S (mm S <...

  • Page 63: Alternative Power Cable Types

    Planning the electrical installation 63 In the USA, aluminum cables must not be used. The cable sizing is based on NEC Table 310-16 for copper wires, 75 °C (167 °F) wire insulation at 40 °C (104 °F) ambient temperature. Not more than three current-carrying conductors in raceway or cable or earth (directly buried).

  • Page 64: Not Allowed Power Cable Types

    64 Planning the electrical installation Corrugated or EMT cable with three phase conductors and a protective conductor is allowed for motor cabling with phase conductor cross section less than 10 mm (8 AWG) or motors < 30 kW (40 hp). Not allowed power cable types Symmetrical shielded cable with individual shields for each phase conductor is not allowed on any cable size for input or motor cabling.

  • Page 65: Conduit

    Planning the electrical installation 65 ° ° amperes, the power cables must be rated for 75 C (167 F). For UL Type 12 drives ° ° of frame R6, the power cables must be rated for 90 C (194 Conduit Couple separate parts of a conduit together: bridge the joints with a ground conductor bonded to the conduit on each side of the joint.

  • Page 66: Signals In Separate Cables

    66 Planning the electrical installation A double-shielded cable is the best alternative for low-voltage digital signals but single-shielded (b) twisted pair cable is also acceptable.  Signals in separate cables Run analog and digital signals in separate, shielded cables. Do not mix 24 V AC/DC and 115/230 V AC signals in the same cable. ...

  • Page 67: Routing The Cables

    Planning the electrical installation 67 Routing the cables  General rules Route the motor cable away from other cable routes. Motor cables of several drives can be run in parallel installed next to each other. The motor cable, input power cable and control cables should be installed on separate trays.

  • Page 68: Separate Control Cable Ducts

    68 Planning the electrical installation  Separate control cable ducts Lead 24 V and 230 V (120 V) control cables in separate ducts unless the 24 V cable is insulated for 230 V (120 V) or insulated with an insulation sleeving for 230 V (120 V).

  • Page 69: Implementing Thermal Overload And Short-Circuit Protection

    165. The fuses will protect the input cable in short-circuit situations, restrict drive damage and prevent damage to adjoining equipment in case of a short-circuit inside the drive. Note: If you want to use circuit breakers, contact ABB. Fuses must be used with circuit breakers in the USA. ...

  • Page 70: Protecting The Drive Against Ground Faults

    70 Planning the electrical installation temperature indication given by motor temperature sensors. The user can tune the thermal model further by feeding in additional motor and load data. The most common temperature sensors are: • motor sizes IEC180…225: thermal switch, eg, Klixon •...

  • Page 71: Declaration Of Conformity

    See the firmware manual. Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. This is needed to isolate the motor from the drive during...

  • Page 72: Using A Contactor Between The Drive And The Motor

    72 Planning the electrical installation Using a contactor between the drive and the motor Implementing the control of the output contactor depends on how you select the drive to operate. When you have selected to use • DTC control mode and motor ramp stop, open the contactor as follows: 1.

  • Page 73: Implementing A Motor Temperature Sensor Connection

    Planning the electrical installation 73 230 V AC 230 V AC + 24 V DC Relay outputs Varistor RC filter Diode Implementing a motor temperature sensor connection WARNING! IEC 60664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth.

  • Page 74: Drive I/O, I/O Extension And Encoder Interface Modules

    74 Planning the electrical installation 1. If there is double or reinforced insulation between the sensor and the live parts of the motor, you can connect the sensor directly to the inputs of the drive. 2. If there is basic insulation between the sensor and the live parts of the motor, you can connect the sensor to the inputs of the drive if all circuits connected to the drive’s digital and analog inputs (typically extra-low voltage circuits) are protected against contact and insulated with basic insulation from other low-voltage circuits.
  • Page 75 Planning the electrical installation 75 Extension module Temperature sensor Temperature sensor type insulation requirement Type Insulation/Isolation Pt100 Pt100 FAIO- Basic insulation between sensor Basic insulation. connector and drive control unit Connectors of extension connector. No insulation module other than sensor between sensor connector and connector must be left other IO connectors.
  • Page 76 76 Planning the electrical installation...

  • Page 77: Electrical Installation - Iec

    Electrical installation – IEC 77 Electrical installation – IEC Contents of this chapter The chapter describes how to check the insulation of the assembly and the compatibility with IT (ungrounded) and corner-grounded TN systems. It then shows how to connect the power and control cables, install optional modules and connect a Warnings WARNING! Obey the instructions in chapter Safety instructions...

  • Page 78: Grounding The Motor Cable Shield At The Motor End

    78 Electrical installation – IEC Grounding the motor cable shield at the motor end Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360 degrees at the cable entry of the motor terminal box.
  • Page 79 Electrical installation – IEC 79 Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement. U1-V1, U1-W1, V1-W1 1000 V DC, U1-PE, V1-PE, W1-PE > 100 Mohm...

  • Page 80: Checking The Compatibility With It (Ungrounded) And Corner-Grounded Delta Systems

    80 Electrical installation – IEC Checking the compatibility with IT (ungrounded) and corner-grounded delta systems EMC filter option +E200 or +E202  The EMC filter option +E200 or +E202 is not suitable for use on an IT (ungrounded) system or on a corner-grounded delta system. Disconnect the EMC filter before connecting the drive on these systems.

  • Page 81: When To Disconnect Emc Filter (Option +E202) Or Ground-To-Phase Varistor

    Electrical installation – IEC 81 When to disconnect EMC filter (option +E200 or +E202) or  ground-to-phase varistor Frame Symmetrically grounded Corner-grounded delta IT systems (ungrounded or size TN-S systems systems high-resistance grounded [>30 ohms]) Do not disconnect Do not disconnect Remove EMC and VAR screws Do not disconnect...

  • Page 82: Tt Systems

    EMC DC VAR* Drive 3AXD10000681917 3. Because the EMC filter screws have been disconnected, ABB does not guarantee the EMC category. 4. ABB does not guarantee the functioning of the ground leakage detector built inside the drive. 5. In large systems the residual current device can trip without a real reason.
  • Page 83 Electrical installation – IEC 83 The line-to-ground voltages in relation to the line-to-line voltage of the electrical power system types are shown below. Electrical power system type L1-G L2-G L3-G 0.58·X 0.58·X 0.58·X Symmetrically grounded TN system (TN-S system) 1.0·X 1.0·X Corner-grounded delta system (nonsymmetrical)
  • Page 84 84 Electrical installation – IEC Disconnecting internal EMC filter (option +E200 or +E202) and  ground-to-phase varistor – frame R3 1. Stop the drive and do the steps in section Precautions before electrical work page before you start the work. 2.
  • Page 85 Electrical installation – IEC 85 Disconnecting internal EMC filter (option +E200 or +E202) and  ground-to-phase varistor – frame R6 1. Stop the drive and do the steps in section Precautions before electrical work page before you start the work. 2.

  • Page 86: Disconnecting Internal Emc Filter And Ground-To-Phase Varistor -Frame R8

    86 Electrical installation – IEC  Disconnecting internal EMC filter and ground-to-phase varistor – frame R8 Disconnect the EMC filter and/or varistor when necessary. See When to disconnect EMC filter (option +E200 or +E202) or ground-to-phase varistor on page 81. 1.

  • Page 87: Connecting The Power Cables

    Electrical installation – IEC 87 Connecting the power cables  Connection diagram Drive UDC+ UDC- T1/U T2/V T3/W 3 ~ M (PE) (PE) For alternatives, see section Selecting the supply disconnecting device on page Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b) if the conductivity of the shield does not meet the requirements for the PE conductor (see page 61).

  • Page 88: Connection Procedure

    88 Electrical installation – IEC  Connection procedure The procedure of connecting the power cables to the standard drive is described below. For the procedure with UK gland plate (option +H358), see also UK gland plate installation guide (3AXD50000110711 [English]). 1.
  • Page 89 Electrical installation – IEC 89 R6, R8 IP21 IP55 WARNING! Make sure you have disconnected the EMC filter and/or ground- to-phase varistor when necessary. See Checking the compatibility with IT (ungrounded) and corner-grounded delta systems page 80.
  • Page 90 90 Electrical installation – IEC 2. Attach the residual voltage warning sticker in the local language. 3. For frames R6 and R8: Remove the shroud on the power cable terminals, 4. For frame R8: For easier installation, you can remove the side plates. 5.
  • Page 91 Electrical installation – IEC 91 6. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.
  • Page 92 92 Electrical installation – IEC 7. Prepare the ends of the cables as illustrated in the figure. If you use aluminum cables, put grease to the peeled aluminum cable before connecting it to the drive. Two different motor cable types are shown in the figures (6a, 6b). Note: The bare shield will be grounded 360 degrees.
  • Page 93 Electrical installation – IEC 93 8. Put the cable through the hole of the cable entry plate and attach the grommet to the hole. 9. Connect the cables: • Ground the shield 360 degrees by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable.
  • Page 94 94 Electrical installation – IEC 1.7 N·m 1.7 N·m 1.7 N·m) L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 1.7 N·m 2.9 N·m 2 N·m (1.5 lbf·ft) L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 2.9 N·m 5.6 N·m...
  • Page 95 Electrical installation – IEC 95 L1, L2, L3: 34 N·m T1/U, T2/V, T3/W, UDC+, UDC-: 30 N·m 9.8 N·m 2 N·m Note 1 for frame R8: Install the side plates if removed. Note 2 for frame R8: The power cable connectors can be detached. For the instructions, see section R8 power cable connection if you detach the connectors on page 97.
  • Page 96 96 Electrical installation – IEC 10. For frame R6 types bigger than -040A-x: Cut tabs in the shroud for the installed cables. For frame R8: Knock out holes in the shroud for the input cables. 11. Install the shroud onto the power cable connection terminals.

  • Page 97: R8 Power Cable Connection If You Detach The Connectors

    Electrical installation – IEC 97 R8 power cable connection if you detach the connectors The power cable connectors of frame R8 are detachable. If you detach them, you can connect the motor cables with cable lugs and the input cables as follows. Cable lug installation for T1/U, T2/V, T3/W, UDC+ and UDC- •...
  • Page 98 98 Electrical installation – IEC Connecting the condutors to L1, L2 and L3 terminals • To detach the L1, L2 and L3 terminals, undo the screw (M6×20 Torx combi screw) that attaches the terminal to its busbar. • Insert the conductor to the terminal. Tighten the conductor to 40 N·m. •...

  • Page 99: Connecting The Control Cables

    Electrical installation – IEC 99 Connecting the control cables See section Default I/O connection digram on page for the default I/O connections of the drive. Connect the cables as described under Control cable connection procedure (IEC) page 104. WARNING! Do not connect the +24 V AC cable to the control board ground when the control board is powered using an external 24 V AC supply.

  • Page 100: Default I/O Connection Digram

    100 Electrical installation – IEC  Default I/O connection digram XPOW External power input Wire sizes: +24VI 24 V DC, 2 A 0.5 … 2.5 mm Tightening Reference voltage and analog inputs torques: 0.5 N·m +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R...

  • Page 101: Notes

    Electrical installation – IEC 101 Notes: Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R > 200 kohm] input selected with jumper J1. Change of setting requires reboot of control unit. Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R >...

  • Page 102: Ai1 And Ai2 As Pt100, Pt1000, Ptc And Kty84 Sensor Inputs (Xai, Xao)

    102 Electrical installation – IEC AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO) Three Pt100, Pt1000 and PTC sensors or one KTY84 sensor for motor temperature measurement can be connected between an analog input and output as shown below.

  • Page 103: Drive-To-Drive Link (Xd2D)

    Electrical installation – IEC 103 Drive-to-drive link (XD2D) The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. Set termination activation jumper J3 (see section Jumpers and switches on page 101) next to this terminal block to the ON position on the drives at the ends of the drive-to-drive link.

  • Page 104: Di6 (Xdi:6) As Ptc Sensor Input

    104 Electrical installation – IEC DI6 (XDI:6) as PTC sensor input A PTC sensor can be connected to this input for motor temperature measurement as follows. The sensor resistance must not exceed the threshold resistance of the digital input at the motor normal operating temperature. Do not connect both ends of the cable shield directly to ground.
  • Page 105 Electrical installation – IEC 105 1. Stop the drive and do the steps in section Precautions before electrical work page before you start the work. 2. Remove the front cover(s) if not already removed. See page 88. 3. For frame R3, pull the control panel holder up. 4.
  • Page 106 106 Electrical installation – IEC 1.5 N·m...
  • Page 107 Electrical installation – IEC 107 1.5 N·m...
  • Page 108 108 Electrical installation – IEC 1.5 N·m...

  • Page 109: Installing Option Modules

    Electrical installation – IEC 109 Installing option modules  Mechanical installation of option modules See section Overview of power and control connections page for the available slots for each module. Install the option modules as follows: WARNING! Obey the instructions in chapter Safety instructions on page 13.

  • Page 110: Wiring Option Modules

    110 Electrical installation – IEC 5. Tighten the mounting screw torque of 0.8 N·m. Note: The screw tightens the connections and grounds the module. It is essential for fulfilling the EMC requirements and for proper operation of the module.  Wiring option modules See the appropriate optional module manual for specific installation and wiring instructions.

  • Page 111: Installation Of Safety Functions Modules

    Electrical installation – IEC 111  Installation of safety functions modules The safety functions module can be mounted onto Slot 2 on the control unit or, in frames R6 and R8, also next to the control unit. Installation procedure into Slot 2 WARNING! Obey the instructions in chapter Safety instructions on page 13.
  • Page 112 112 Electrical installation – IEC...

  • Page 113: Installation Next To The Control Unit On Frames R6 And R8

    Electrical installation – IEC 113 Installation next to the control unit on frames R6 and R8 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur.
  • Page 114 114 Electrical installation – IEC...

  • Page 115: Reinstalling Cover(S)

    Electrical installation – IEC 115 Reinstalling cover(s) After installation, reinstall the covers. IP21 IP55 2 N·m 2 N·m R6, R8 IP55 IP21 2 N·m 2 N·m...

  • Page 116: Connecting A Pc

    116 Electrical installation – IEC Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit. It can cause damage. Connect a PC to the drive with an USB data cable (USB Type A <-> USB Type Mini- B) as follows: 1.

  • Page 117: Controlling Several Drives Through The Panel Bus

    Electrical installation – IEC 117 Controlling several drives through the panel bus One control panel (or PC) can be used to control several drives by constructing a panel bus. Note: If the panel platform does not have two connectors for the panel cable, you need an additional FDPI-02 module for chaining the panel bus.
  • Page 118 118 Electrical installation – IEC IP55 IP21...

  • Page 119: Electrical Installation - Usa

    Electrical installation – USA 119 Electrical installation – USA Contents of this chapter The chapter describes how to check the insulation of the assembly and the compatibility with IT (ungrounded) and corner-grounded TN systems. It then shows how to connect the power and control cables, install optional modules and connect a Warnings WARNING! Obey the instructions in chapter Safety instructions...

  • Page 120: Input Power Cable

    120 Electrical installation – USA  Input power cable Check the insulation of the input cable according to local regulations before connecting it to the drive.  Motor and motor cable Check the insulation of the motor and motor cable as follows: 1.

  • Page 121: Connecting The Power Cables

    Electrical installation – USA 121 Connecting the power cables  Connection diagram Drive UDC+ UDC- T1/U T2/V T3/W 3 ~ M (PE) PE For alternatives, see section Selecting the supply disconnecting device on page If the protective PE conductor is smaller than 10 mm , you must use a second earthing conductor (2a), see page 18.

  • Page 122: Connection Procedure

    122 Electrical installation – USA  Connection procedure The procedure of connecting the power cables to the standard drive is described below. For the procedure with UK gland plate (option +H358), see also UK gland plate installation guide (3AXD50000110711 [English]). 1.
  • Page 123 Electrical installation – USA 123 R6, R8 UL Type 1) UL Type 12) WARNING! Make sure you have disconnected the EMC filter and/or ground- to-phase varistor when necessary. See Checking the compatibility with IT (ungrounded) and corner-grounded delta systems page 120.
  • Page 124 124 Electrical installation – USA 2. Attach the residual voltage warning sticker in the local language. 3. For frames R6 and R8: Remove the shroud on the power cable terminals, 4. For frame R8: For easier installation, you can remove the side plates. 5.
  • Page 125 Electrical installation – USA 125 6. Attach the cable conduits to the bottom plate holes. 7. Remove the cable shelfs. 8. Reinstall the four screw plugs to avoid moisture exchange through the empty holes! 9. Strip the cable ends. (Note the extra length of the grounding conductors.) Slide the cables through the connectors.
  • Page 126 126 Electrical installation – USA Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals and the phase conductors of the input cable to the T1, T2 and T3 terminals. For cable lug installation of frame R8, see section R8 power cable connection if you detach the connectors on page 130.
  • Page 127 Electrical installation – USA 127 L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 5.6 N·m (4.1 lbf·ft) 2.9 N·m (2.1 lbf·ft)
  • Page 128 128 Electrical installation – USA L1, L2, L3, T1/U, T2/V, T3/W, UDC+, UDC-: 30 N·m (22.5 lbf·ft) 9.8 N·m (7.2 lbf·ft) Note 1 for frame R8: Install the side plates if removed. Note 2 for frame R8: The power cable connectors can be detached. For the instructions, see section R8 power cable connection if you detach the connectors on page 130.
  • Page 129 Electrical installation – USA 129 11. For frame R6 types bigger than -040A-x: Cut tabs in the shroud for the installed cables. For frame R8: Knock out holes in the shroud for the input cables. 12. Install the shroud onto the power cable connection terminals.

  • Page 130: R8 Power Cable Connection If You Detach The Connectors

    130 Electrical installation – USA R8 power cable connection if you detach the connectors The power cable connection connectors of frame R8 are detachable. If you detach them, you can connect the motor cables with cable lugs and the input cables as follows.
  • Page 131 Electrical installation – USA 131 Connecting the connectors to L1, L2 and L3 terminals • To detach the L1, L2 and L3 terminals, undo the screw (M6×20 Torx combi screw) that attaches the terminal to its busbar. • Insert the conductor to the terminal. Tighten the conductor to 40 N·m (30 lbf·ft). •...

  • Page 132: Connecting The Control Cables

    132 Electrical installation – USA Connecting the control cables See section Default I/O connection digram on page for the default I/O connections of the drive. Connect the cables as described under Control cable connection procedure on page 137. WARNING! Do not connect the +24 V AC cable to the control board ground when the control board is powered using an external 24 V AC supply.

  • Page 133: Default I/O Connection Digram

    Electrical installation – USA 133  Default I/O connection digram XPOW External power input Wire sizes: +24VI 24 V DC, 2 A 0.5 … 2.5 mm (24…14 AWG) Reference voltage and analog inputs Tightening +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm...

  • Page 134: Notes

    134 Electrical installation – USA Notes: Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R > 200 kohm] input selected with jumper J1. Change of setting requires reboot of control unit. Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R >...

  • Page 135: Ai1 And Ai2 As Pt100, Pt1000, Ptc And Kty84 Sensor Inputs (Xai, Xao)

    Electrical installation – USA 135 AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO) Three Pt100, Pt1000 and PTC sensors or one KTY84 sensor for motor temperature measurement can be connected between an analog input and output as shown below.

  • Page 136: Drive-To-Drive Link (Xd2D)

    136 Electrical installation – USA Drive-to-drive link (XD2D) The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. Set termination activation jumper J3 (see section Jumpers and switches on page 134) next to this terminal block to the ON position on the drives at the ends of the drive-to-drive link.

  • Page 137: Di6 (Xdi:6) As Ptc Sensor Input

    Electrical installation – USA 137 DI6 (XDI:6) as PTC sensor input A PTC sensor can be connected to this input for motor temperature measurement as follows. The sensor resistance must not exceed the threshold resistance of the digital input at the motor normal operating temperature. Do not connect both ends of the cable shield directly to ground.
  • Page 138 138 Electrical installation – USA 1. Stop the drive and do the steps in section Precautions before electrical work page before you start the work. 2. Remove the front cover(s) if not already removed. See page 122. 3. For frame R3, pull the control panel holder up. 4.
  • Page 139 Electrical installation – USA 139...
  • Page 140 140 Electrical installation – USA...
  • Page 141 Electrical installation – USA 141...

  • Page 142: Installing Option Modules

    142 Electrical installation – USA Installing option modules See section Installing option modules on page 109. Reinstalling cover(s) After installation, reinstall the covers. UL Type 1 UL Type 12 2 N·m (1.5 lbf·ft) 2 N·m (1.5 lbf·ft) R6, R8 UL Type 12 UL Type 1 2 N·m (1.5 lbf·ft) 2 N·m (1.5 lbf·ft)

  • Page 143: Controlling Several Drives Through The Panel Bus

    Electrical installation – USA 143 Controlling several drives through the panel bus See section Controlling several drives through the panel bus on page 117.
  • Page 144 144 Electrical installation – USA...

  • Page 145: Installation Checklist

    Installation checklist 145 Installation checklist Contents of this chapter This chapter contains an installation checklist which you must complete before you start up the drive. Warnings WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, injury or death, or damage to the equipment can occur. Checklist Do the steps in section Precautions before electrical work...
  • Page 146 146 Installation checklist Check that … If the drive has not been powered (either in storage or unused) over tree years: The electrolytic DC capacitors in the DC link of the drive have been reformed. See section Reforming the capacitors on page 160.

  • Page 147: Start-Up

    [English]) or in the firmware manual. • For drives with ABB sine filter, check that parameter 95.15 Special HW settings is set to ABB sine filter. For other sine filters, see Sine filter hardware manual (3AXD50000016814 [English]). • For drives with ABB motors in explosive atmospheres, see also ACS880 drives with ABB motors in explosive atmospheres (3AXD50000019585 [English]).
  • Page 148 148 Start-up...

  • Page 149: Maintenance And Hardware Diagnostics

    (www.abb.com/drivesservices). For more information, consult your local ABB Service representative (www.abb.com/searchchannels). Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance.

  • Page 150: Description Of Symbols

    150 Maintenance and hardware diagnostics  Description of symbols Action Description Visual Inspection and maintenance action if needed Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement of component  Recommended annual maintenance actions by the user Action Description Quality of supply voltage Spare parts...

  • Page 151: Heatsink

    Maintenance and hardware diagnostics 151 Heatsink The drive heatsink fins pick up dust from the cooling air. The drive can run into overtemperature warnings and faults if the heatsink is not clean. When necessary, clean the heatsink as follows. WARNING! Obey the instructions in chapter Safety instructions on page 13.

  • Page 152: Replacing The Main Cooling Fan, Frame R3

    152 Maintenance and hardware diagnostics  Replacing the main cooling fan, frame R3 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur. 1. Stop the drive and disconnect it from the power line. Wait for 5 minutes and then make sure by measuring that there is no voltage.

  • Page 153: Replacing The Main Cooling Fan, Frame R6

    Maintenance and hardware diagnostics 153  Replacing the main cooling fan, frame R6 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur. 1. Stop the drive and disconnect it from the power line. Wait for 5 minutes and then make sure by measuring that there is no voltage.

  • Page 154: Replacing The Main Cooling Fan, Frame R8

    154 Maintenance and hardware diagnostics  Replacing the main cooling fan, frame R8 WARNING! Obey the instructions in chapter Safety instructions on page 13. Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Stop the drive and disconnect it from the power line. Wait for 5 minutes and then make sure by measuring that there is no voltage.

  • Page 155: Replacing The Auxiliary Cooling Fan, Ip55 (Ul Type 12) Frame R3

    Maintenance and hardware diagnostics 155  Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R3 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur.

  • Page 156: Replacing The Auxiliary Cooling Fan, Frame R6

    156 Maintenance and hardware diagnostics  Replacing the auxiliary cooling fan, frame R6 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur. 1. Stop the drive and disconnect it from the power line. Wait for 5 minutes and then make sure by measuring that there is no voltage.

  • Page 157: Replacing The Auxiliary Cooling Fan, Frame R8

    Maintenance and hardware diagnostics 157  Replacing the auxiliary cooling fan, frame R8 WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur. 1. Stop the drive and disconnect it from the power line. Wait for 5 minutes and then make sure by measuring that there is no voltage.

  • Page 158: Replacing The Second Auxiliary Cooling Fan Ip55 (Ul Type 12), Frame R8

    158 Maintenance and hardware diagnostics  Replacing the second auxiliary cooling fan IP55 (UL Type 12), frame WARNING! Obey the instructions in chapter Safety instructions on page 13. If you ignore them, physical injury or death, or damage to the equipment can occur.
  • Page 159 Maintenance and hardware diagnostics 159 Fan arrow must point up...

  • Page 160: Capacitors

    160 Maintenance and hardware diagnostics Capacitors The drive intermediate DC circuit employs several electrolytic capacitors. Their lifespan depends on the operating time of the drive, loading and ambient temperature. Capacitor life can be prolonged by lowering the ambient temperature. Capacitor failure is usually followed by damage to the drive and an input cable fuse failure, or a fault trip.

  • Page 161: Replacing The Memory Unit

    Pull the clip at the back of the memory unit up and take the unit off. Replace the unit in reverse order. Replacing the control unit battery For instructions how to replace the control unit battery, contact an ABB service center.

  • Page 162: Control Panel

    162 Maintenance and hardware diagnostics Control panel  Cleaning the control panel Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window.  Replacing the battery in the control panel A battery is used in all control panels to keep the clock operating in memory during power interruptions.

  • Page 163: Leds

    Maintenance and hardware diagnostics 163 LEDs  Drive LEDs There is a green POWER and a red FAULT LED visible when the control panel is removed. If a control panel is attached to the drive, switch to remote control (otherwise a fault will be generated), and then remove the panel to be able to see the LEDs .
  • Page 164 164 Maintenance and hardware diagnostics...

  • Page 165: Technical Data

    Technical data 165 Technical data Contents of this chapter The chapter contains the technical specifications of the drive, for example ratings, sizes and technical requirements as well as provisions for fulfilling the requirements for CE, UL and other approval marks. Ratings ...

  • Page 166: Ul (Nec) Ratings

    166 Technical data Type Frame Input Max. App. Output ratings ACS880 size rating current power Nominal use Light-duty use Heavy-duty use -11- 3-phase U = 500 V (380…500 V) 07A6-5 11A0-5 13.8 11.0 10.4 014A-5 18.7 11.0 021A-5 26.3 11.0 11.0 027A-5* 35.7...

  • Page 167: Definitions

    The power ratings are the same regardless of the supply voltage within one voltage range. Note: ABB recommends the DriveSize dimensioning tool (available from (ttp://new.abb.com/drives/software-tools/drivesize) for selecting the drive, motor and gear combination.

  • Page 168: Ambient Temperature Derating, Ip21 (Ul Type 1)

    168 Technical data  Ambient temperature derating, IP21 (UL Type 1) Temperature Derating range up to +40 °C No derating up to +104 °F +40…+55 °C Derate 1% for every 1 °C (1.8 °F): Calculate the output by multiplying the +104…+131 °F current given in the rating table by the derating factor (k, in the diagram below).

  • Page 169: Ambient Temperature Derating, Ip55 (Ul Type 12)

    The derating is the same as for degree of protection of IP21 (UL Type 1) except for drive types shown below. Temperature Derating range ACS880-11-087A-3+B056 and -077A-5+B056 up to +40 °C No derating up to +104 °F +40…+55 °C Derate 1% for every 1 °C (1.8 °F) up to 45 °C (113 °F): Derate 2% for every +104…+131 °F...

  • Page 170: Ambient Temperature Derating In Table Format

    170 Technical data Note: For ambient temperatures above +40 °C (+104 °F), the power cables must be ° ° rated for 90 C (194 F) minimum.  Ambient temperature derating in table format Type < 40 °C 45 °C 50 °C 55 °C ACS880 IP21, IP55...

  • Page 171: Deratings For Special Settings In The Drive Control Program

    Ex motor, sine filter, low noise Contact ABB for the deratings of these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter 95.15 Special HW settings is enabled • sine filter given in the selection table on page is used and ABB Sine filter in Parameter 95.15 Special HW settings is enabled...
  • Page 172 172 Technical data Type Output ratings ACS880 EX motor (ABB Ex motors) ABB Sine filter Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty use duty duty 027A-5 11.0 19.0 034A-5 18.5 27.0 040A-5 18.5 31.0 052A-5 065A-5 077A-5...
  • Page 173 Technical data 173 Type Output ratings with selection Low noise optimization of parameter ACS880 Parameter 97.09 Switching freq mode Nominal use Light- duty use Heavy-duty use 072A-3 087A-3 105A-3 145A-3 169A-3 206A-3 = 500 V 07A6-5 11A0-5 014A-5 12.0 11.4 021A-5 18.0 17.1...

  • Page 174: High Speed Mode

    95.15 Special HW settings is enabled: With output frequencies smaller than this recommended maximum output frequency, the current derating is less than the values given in the table. Contact ABB for operation above the recommended maximum output frequency or for the output current derating with output frequencies above 120 Hz and below the maximum output frequency.

  • Page 175: Altitude Derating

    Technical data 175 Type Output ratings with selection High speed mode of parameter ACS880 95.15 Special HW settings Maximum Nominal use Light-duty use Heavy-duty use output frequency 065A-5 077A-5 101A-5 124A-5 156A-5 180A-5 3AXD00000588487 Maximum output frequency with High speed mode Nominal voltage of the drive Continuous rms output current.

  • Page 176: Fuses (Iec)

    176 Technical data Fuses (IEC) Fuses protect the input cable in short-circuit situations. They also restrict drive damage and prevent damage to adjoining equipment in case of a short-circuit inside the drive. We recommend the high speed aR fuses specified below. The gG fuses can be used for frames R3 and R6 if they operate rapidly enough (max.
  • Page 177 R3 and R6 if they operate rapidly enough (max. 0.1 seconds). Type Min. Input gG (IEC 60269) ACS880 short- current Nominal Voltage ABB type IEC 60269 -11- circuit current rating size current 3-phase U = 400 V (380…415 V) 09A4-3...

  • Page 178: Fuses (Ul)

    178 Technical data Fuses (UL) UL class T fuses for branch circuit protection per NEC are listed below. Fast acting class T or faster fuses are recommended in the USA. Check on the fuse time- current curve to ensure the operating time of the fuse is below 0.5 seconds for frames R3 and R6 and below 0.1 seconds for frame R8.

  • Page 179: Dimensions, Weights And Free Space Requirements

    Technical data 179 Dimensions, weights and free space requirements Frame Height Width Depth Weight Height Width Depth Weight size IP21 IP55 (option +B056) 112* 118** IP20 (option +P940) IP20 (option +P944) 18.3 109*** * for types -105A-3, 145A-3, -101A-5, -124A-5: 102 kg ** for types -105A-3, 145A-3, -101A-5, -124A-5: 108 kg *** for types -105A-3, 145A-3, -101A-5, -124A-5: 99 kg Frame...

  • Page 180: Losses, Cooling Data And Noise

    This table shows typical heat loss values, required air flow and noise at the nominal ratings of the drive. The heat loss values can vary depending on voltage, cable conditions, motor efficiency and power factor. To obtain more accurate values for given conditions, use ABB DriveSize tool (http://new.abb.com/drives/software- tools/drivesize)

  • Page 181: Terminal And Entry Data For The Power Cables

    Technical data 181 Terminal and entry data for the power cables  Input, motor and DC cable entries, maximum wire sizes (per phase) and terminal screw sizes and tightening torques are given below. Frame Cable L1, L2, L3 terminals T1/U, T2/V, T3/W, UD+, UDC- size entries terminals...

  • Page 182: Ul Listed Cable Lugs And Tools

    182 Technical data UL listed cable lugs and tools Wire size Compression lug Crimping tool kcmil/AWG Manufacturer Type Manufacturer Type No. of crimps Thomas & E10731 Thomas & TBM4S Betts 54136 Betts TBM45S Burndy YAV6C-L2 Burndy MY29-3 Ilsco CCL-6-38 Ilsco ILC-10 Thomas &...

  • Page 183: Electrical Power Network Specification

    26…14 3AXD00000586715 Electrical power network specification Voltage (U ACS880-11-xxxx-3 drives: 380…415 V AC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage level 3~ 400 V AC. ACS880-11-xxxx-5 drives: 380…500 V AC 3-phase +10%…-15%. This is indicated in the type designation label as typical input voltage levels 3~ 400/480/500 V AC.

  • Page 184: Motor Connection Data

    184 Technical data Harmonic distortion Harmonics are below the limits defined in IEEE519, IEC61000-3-12 and G5/4 standards. The table below shows typical results on indicated networks. Values are measured at the input terminals of the drive. THD voltage (%) THD current (%) 2.5* 2.5* THD =...

  • Page 185: Control Unit (Zcu-12) Connection Data

    Note 2: Longer motor cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.
  • Page 186 186 Technical data Digital inputs/outputs DIO1 and Connector pitch 5 mm, wire size 2.5 mm DIO2 (XDIO:1 and XDIO:2) As inputs: Input/output mode selection by 24 V logic levels: “0” < 5 V, “1” > 15 V parameters. : 2.0 kohm Filtering: 0.25 ms DIO1 can be configured as a frequency input (0…16 kHz with...
  • Page 187 Technical data 187 Safe torque off connection Connector pitch 5 mm, wire size 2.5 mm (XSTO) Input voltage range: -3…30 V DC Logic levels: “0” < 5 V, “1” > 17 V Current consumption of frames R1 to R7: 30 mA (24 V DC, continuous) per STO channel Current consumption of frames R8 and R9: 12 mA (24 V DC, continuous) per STO channel...
  • Page 188 188 Technical data Ground isolation diagram XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels +30 V AI2+ AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 * Ground selector J6 settings: XD24 DIIL +24VD All digital inputs share a DICOM common ground +24VD...

  • Page 189: Efficiency

    Technical data 189 Efficiency Efficiency at nominal power level: Approximately 96% for frame R3 Approximately 96.5% for frame R6 Approximately 97% for frame R8 Degree of protection Degree of protection IP21, IP55, IP20 (IEC/EN 60529) Enclosure types UL Type 1, UL Type 12, UL Open Type (UL 61800-5-1) Overvoltage category (IEC 60664-1)
  • Page 190 190 Technical data Package Plywood, cardboard and molded pulp. Foam cushions PE, PP-E, bands PP.

  • Page 191: Applicable Standards

    Technical data 191 Disposal The main parts of the drive can be recycled to preserve natural resources and energy. Product parts and materials should be dismantled and separated. Generally all metals, such as steel, aluminum, copper and its alloys, and precious metals can be recycled as material.

  • Page 192: Ambient Conditions

    192 Technical data Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment. All printed circuit boards are conformal coated. Operation Storage Transportation installed for in the protective in the protective stationary use package...

  • Page 193: Ce Marking

    Technical data 193 Operation Storage Transportation installed for in the protective in the protective stationary use package package Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa 0.7 to 1.05 0.7 to 1.05 0.6 to 1.05 atmospheres atmospheres atmospheres...

  • Page 194: Compliance With The European Rohs Ii Directive

    194 Technical data  Compliance with the European ROHS II Directive The RoHS II Directive defines the restriction of the use of certain hazardous substances in electrical and electronic equipment.  Compliance with the European WEEE Directive The WEEE Directive defines the regulated disposal and recycling of electric and electrical equipment.

  • Page 195: Declaration Of Conformity

    Technical data 195  Declaration of conformity...
  • Page 196 196 Technical data...

  • Page 197: Compliance With The En 61800-3:2004 + A1:2012

    Technical data 197 Compliance with the EN 61800-3:2004 + A1:2012  Definitions EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any other product or system within its locality.

  • Page 198: Category C3

    198 Technical data  Category C3 The drive complies with the standard with the following provisions: 1. The drive is equipped with EMC filter E200. 2. The motor and control cables are selected as specified in this manual. 3. The drive is installed according to the instructions given in this manual. 4.

  • Page 199: Category C4

    Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in this manual. 4. The drive is installed according to the instructions given in this manual.

  • Page 200: Ul Marking

    For installation in Canada, obey any applicable provincial codes. Note: Circuit breakers must not be used without fuses in the USA. Consult ABB for suitable circuit breakers. WARNING! The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted.

  • Page 201: China Rohs Marking

    Technical data 201 be examined and replaced if damaged. • The drive provides motor overload protection. For the adjustments, see the firmware manual. • For drive overvoltage category, see page 189. For pollution degree, see page 192. WEEE marking The drive is marked with the wheelie bin symbol. It indicates that at the end of life the drive should enter the recycling system at an appropriate collection point and not placed in the normal waste stream.
  • Page 202 202 Technical data leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 203: Dimension Drawings

    Dimension drawings 203 Dimension drawings Contents of this chapter This chapter shows the dimension drawings of the drive. The dimensions are given in millimeters and [inches].

  • Page 204: R3, Ip21 (Ul Type 1)

    204 Dimension drawings R3, IP21 (UL Type 1)

  • Page 205: R3 - Option +B056 (Ip55, Ul Type 12)

    Dimension drawings 205 R3 – Option +B056 (IP55, UL Type 12)

  • Page 206: R6, Ip21 (Ul Type 1)

    206 Dimension drawings R6, IP21 (UL Type 1)

  • Page 207: R6 - Option +B054 (Ip55, Ul Type 12)

    Dimension drawings 207 R6 – Option +B054 (IP55, UL Type 12)

  • Page 208: R6 - Option +B056 (Ip55, Ul Type 12)

    208 Dimension drawings R6 – Option +B056 (IP55, UL Type 12)
  • Page 209 Dimension drawings 209 R8, IP21 (UL Type 1)
  • Page 210 210 Dimension drawings R8 – Option +B056 (IP55, UL Type 12)

  • Page 211: R8 - Option +B056 (Ip55, Ul Type 12)

    Dimension drawings 211 R8 – Option +B056 (IP55, UL Type 12)
  • Page 212 212 Dimension drawings...

  • Page 213: Safe Torque Off Function

    Safe torque off function 213 Safe torque off function What this chapter contains This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, as the final actuator device of safety circuits that stop the drive in case of danger (such as an emergency stop circuit).

  • Page 214: Compliance With The European Machinery Directive

    214 Safe torque off function The Safe torque off function of the drive complies with these standards: Standard Name IEC 60204-1:2016 Safety of machinery – Electrical equipment of machines – Part 1: General requirements EN 60204-1:2006 + A1:2009 + AC:2010 IEC 61326-3-1:2008 Electrical equipment for measurement, control and laboratory use –...

  • Page 215: Single Drive (Internal Power Supply)

    (+L537+Q971) for ACS880 drives user's manual 3AXD50000027782 [English]) For information on the specifications of the STO input, see section Technical data page 100.  Single drive (internal power supply) ACS880-11 OUT1 +24 V SGND Control logic UDC+ T1/U, T2/V, T3/W...

  • Page 216: Multiple Drives (Internal Power Supply)

    216 Safe torque off function  Multiple drives (internal power supply) ACS880-11 OUT1 +24 V SGND ACS880-11 OUT1 SGND ACS880-11 OUT1 SGND...

  • Page 217: Multiple Drives (External Power Supply)

    Safe torque off function 217  Multiple drives (external power supply) ACS880-11 +24 V DC OUT1 +24 V SGND ACS880-11 OUT1 SGND ACS880-11 OUT1 SGND...

  • Page 218: Wiring Examples

    218 Safe torque off function Wiring examples  Activation switch In the wiring diagrams above (page 215), the activation switch has the designation (K). This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC. •...

  • Page 219: Start-Up Including Acceptance Test

    Safe torque off function 219 Start-up including acceptance test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing an acceptance test. The acceptance test must be performed •...
  • Page 220 220 Safe torque off function Action Test the operation of the STO function when the motor is stopped. • Give a stop command for the drive (if running) and wait until the motor shaft is at a standstill. Ensure that the drive operates as follows: •...

  • Page 221: Use

    Safe torque off function 221 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. STO inputs on the drive control unit de-energize, and the drive control unit cuts off the control voltage from the output IGBTs. 3.

  • Page 222: Competence

    See the drive firmware manual for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 223: Safety Data (Sil, Pl)

    Safe torque off function 223 Safety data (SIL, PL) The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. Life- SIL/ MTTF...

  • Page 224: Abbreviations

    224 Safe torque off function  Abbreviations Abbr. Reference Description Cat. EN ISO 13849-1 Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability.

  • Page 225: Common Mode, Du/Dt And Sine Filters

    Checking the compatibility of the motor and drive, page 54. Common mode filter kits are available from ABB with order number 64315811. A kit includes three wound cores. For installation instructions of the cores, see the instruction included in the kit package.

  • Page 226: Du/Dt Filter Types

    226 Common mode, du/dt and sine filters  du/dt filter types Type du/dt filter type Type du/dt filter type ACS880 ACS880 = 400 V = 500 V 09A4-3 NOCH0016-6X 07A6-5 NOCH0016-6X 12A6-3 NOCH0016-6X 11A0-5 NOCH0016-6X 017A-3 NOCH0030-6X 014A-5 NOCH0030-6X 025A-3 NOCH0030-6X 021A-5 NOCH0030-6X...

  • Page 227: Definitions

    Common mode, du/dt and sine filters 227 Type Sine filter type Heat dissipation Noise cont. cont. ACS880 Drive Filter Total dB(A) 061A-3 B84143V0066R229 30,0 1157 072A-3 B84143V0075R229 37,0 1117 1427 087A-3 B84143V0095R229 45,0 1120 1520 105A-3 B84143V0130S230 55,0 1295 1895 145A-3 B84143V0162S229 75,0...

  • Page 228: Description, Installation And Technical Data

    228 Common mode, du/dt and sine filters  Description, installation and technical data For the filter data sheets, go to http://en.tdk.eu/. See also Sine filters hardware manual (3AXD50000016814 [English])

  • Page 229: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 230 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000045932 Rev B (EN) EFFECTIVE: 2018-03-09 Corrections: 2018-04-09...

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