Haas UMC-750 Operator's Manual
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Haas UMC-750 Operator's Manual

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See also: Operator's Manual
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UMC-750
Operator's Manual Supplement
96-0202
Revision E
October 2013
English
Original Instructions
To get translated versions of this Manual:
Haas Automation Inc.
1. Go to www.HaasCNC.com
2800 Sturgis Road
2. See Owner Resources (bottom of page)
Oxnard, CA 93030-8933
3. Select Manuals and Documentation
U.S.A. | HaasCNC.com
©
2013 Haas Automation, Inc. All Rights Reserved. Copy by Permission Only. Copyright Strictly Enforced.

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Summary of Contents for Haas UMC-750

  • Page 1 1. Go to www.HaasCNC.com 2800 Sturgis Road 2. See Owner Resources (bottom of page) Oxnard, CA 93030-8933 3. Select Manuals and Documentation U.S.A. | HaasCNC.com © 2013 Haas Automation, Inc. All Rights Reserved. Copy by Permission Only. Copyright Strictly Enforced.
  • Page 3 Haas Automation, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Haas Automation strives constantly to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 5 Repair or Replacement Only Manufacturer’s sole liability, and Customer’s exclusive remedy under this warranty, with respect to any and all Haas products, shall be limited to repairing or replacing, at the discretion of the Manufacturer, the defective Haas product. Disclaimer of Warranty This warranty is Manufacturer’s sole and exclusive warranty, and is in lieu of all other...
  • Page 6 Haas Product by any person, and Manufacturer shall not incur any liability to any person for any failure in design, production, operation, performance, or otherwise of any Haas Product, other than repair or replacement of same as set forth in the warranty above.
  • Page 7 Manufacturer or its Authorized Representative. Customer realizes and acknowledges that the price of the Haas Products would be higher if Manufacturer were required to be responsible for damages and claims beyond the scope of this warranty.
  • Page 8 Customer Advocate. You also can find an electronic copy of this manual and other useful information on our website under the “Owner’s Resources” tab. Join Haas owners online and be a part of the greater CNC community at these sites:...
  • Page 9 Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your HFO to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned.
  • Page 10 viii...

  • Page 11: Declaration Of Conformity

    Declaration of Conformity Product: CNC Milling Centers (Vertical and Horizontal)* *Including all options factory- or field-installed by a certified Haas Factory Outlet (HFO) Manufactured By: Haas Automation, Inc. 2800 Sturgis Road, Oxnard, CA 93030 805-278-1800 We declare, in sole responsibility, that the above-listed products, to which this declaration refers, comply with the regulations as outlined in the CE directive for Machining Centers: •...
  • Page 12 USA: Haas Automation certifies this machine to be in compliance with the OSHA and ANSI design and manufacturing standards listed below. Operation of this machine will be compliant with the below-listed standards only as long as the owner and operator continue to follow the operation, maintenance, and training requirements of these standards.

  • Page 13: How To Use This Manual

    How to Use This Manual To get the maximum benefit of your new Haas machine, read this manual thoroughly and refer to it often. The content of this manual is also available on your machine control under the HELP function.
  • Page 14 Text Conventions Used in this Manual Description Text Example G00 G90 G54 x0. Y0.; Code Block text gives program examples. A Control Button Reference gives the name of a [CYCLE START] Press control key or button that you are to press. A File Path describes a sequence of file system Service >...

  • Page 15: Table Of Contents

    Axis Definitions ......2 UMC-750 Specifications....3 Chapter 2 Integrated Coolant Tank .
  • Page 16 Chapter 8 C-Axis Rotary Unwind and Setting 247 ... . 31 C-Axis Rotary Unwind ..... 31 247 - Simultaneous XYZ Motion in Tool Change .

  • Page 17: Chapter 1: Introduction

    This operator’s manual supplement describes the unique features and functions of the UMC-750. Refer to the Mill Operator’s Manual (P/N 96-8000) for machine and control operation. Specific details about the UMC-750 itself, including information that is beyond the scope of this document, can be found at www.HaasCNC.com.

  • Page 18: Axis Definitions

    Axis Definitions This diagram illustrates the (5) axes available on the UMC-750. -35° +110°...

  • Page 19: Umc-750 Specifications

    Spindle Nose to Table (~ min.) 4" 102 mm Spindle Nose to Table (~ max.) 24" 610 mm For detailed machine dimensions, including work envelope information, refer to the UMC-750 Machine Layout Drawing on www.haascnc.com. Table Width 19.7" 500 mm Length 24.8"...
  • Page 20 General Requirements Power Requirement, Low Voltage 195-260 VAC / 100A Power Requirement, High Voltage 354-488 VAC / 50A Machine Weight 18,000 lb 8165 kg Standard Features Tool Center Point Control (TCPC), Dynamic Work Offsets (DWO), Remote Jog Handle*, Second Home*, Macros*, Spindle Orientation (SO)*, Coordinate Rotation and Scaling (COORD)*, TSC-Ready, Wireless Intuitive Probing System (WIPS) *Refer to the Mill Operator’s Manual (96-8000) for information on these features.

  • Page 21: Chapter 2: Integrated Coolant Tank

    Integrated Coolant Tank Chapter 2: Integrated Coolant Tank Introduction The UMC-750 coolant tank is integrated into the machine base. F2.1: UMC -750 Integrated Coolant Tank 2.1.1 Coolant Pump Location The coolant pumps are on the tool changer side of the machine, behind the chip conveyor.

  • Page 22: Coolant Tank Clean-Out

    Coolant Pump Location F2.2: UMC-750 Coolant Pump Location: [1] Chip Tray, [2] Gate Filter, [3] Coolant Box Filter, [4] Standard Coolant Pump, [5] TSC Coolant Pump Coolant Tank Clean-Out To clean out the coolant tank: Remove the coolant pumps. Remove and empty the coolant box filter.
  • Page 23 Integrated Coolant Tank F2.3: Coolant Tank Access Panels Add coolant to the tank and install the gate filter, coolant box filter, chip tray, and coolant pumps. Install the coolant tank access panels if you removed them.
  • Page 24 Coolant Pump Location...

  • Page 25: Wireless Intuitive Probing System (Wips)

    Refer to page 11 for more information on this process. Normally, you use WIPS to set tool and work offsets, but the UMC-750 includes a master gage length tool in case you need to set offsets manually (if, for example, a probe stylus breaks or the batteries lose power).

  • Page 27: Chapter 4: Machine Rotary Zero Point (Mrzp) Offsets

    These instructions assume that the probe system is installed and correctly calibrated. Refer to the Haas WIPS Manual (96-10002) for the calibration procedure. 4.1.1 Check MRZP Offsets with WIPS The MRZP offsets can change over time. To make sure the UMC-750 MRZP Offsets are correct:...
  • Page 28 Check MRZP Offsets with WIPS Record the original value of Parameter 1314, and then change it to 0. Refer to page 13 for more information on changing parameter values. WARNING: Parameters define machine operations in very specific ways. If you must change parameters, change only those for which you have specific and explicit factory instructions, such as those given here.

  • Page 29: Parameter Change

    Machine Rotary Zero Point (MRZP) Offsets The probe automatically places values in macro variables 106 through 108 and 121 through 123. These variables show the machine rotary zero point axis travel distance from the home position in the X, Y, and Z Axes. If the MRZP locations have changed through foundation settling or other external influences on the machine, enter the values from macro variables 106, 107, and 108 into Parameters 1306, 1307, and 1308.
  • Page 30 Check MRZP Offsets with WIPS...

  • Page 31: G234 - Tool Center Point Control (Tcpc)

    Like any other work setup, the workpiece must have a work offset applied to it. This tells the Haas CNC control where the workpiece is located on the machine table.
  • Page 32 G234 with TCPC Off and the B and C Axes Rotated TCPC is invoked in Figure F5.3. The Haas CNC control knows the centers of rotation for the rotary table (MRZP), and the location of the workpiece (active work offset G54). This data is used to produce the desired machine motion from the original CAM-generated program.
  • Page 33 G234 - Tool Center Point Control (TCPC) F5.3: G234 with TCPC On and the B and C Axes Rotated X0, Y0, Z0 X0, Y1, Z0 G234 Program Example O00003 (TCPC SAMPLE) G00 G17 G40 G80 G90 G94 G98 G53 Z0. T1 M06 G00 G90 G54 B47.137 C116.354 (POSITION ROTARY AXES) G00 G90 X-0.9762 Y1.9704 S10000 M03 (POSITION LINEAR...
  • Page 34 These key presses and program codes will cancel G234: • [EMERGENCY STOP] • [RESET] • [HANDLE JOG] • [LIST PROGRAM] • M02 – Program End • M30 – Program End and Reset • G43 – Tool Length Compensation + • G44 –...

  • Page 35: G254 - Dynamic Work Offset (Dwo)

    G254 - Dynamic Work Offset (DWO) Chapter 6: G254 - Dynamic Work Offset (DWO) Introduction G254 Dynamic Work Offset (DWO) is similar to TCPC, except that it is designed for use with 3+1 or 3+2 positioning, not for simultaneous 4- or 5-axis machining. If the program does not make use of the B and C Axes, there is no need to use DWO.
  • Page 36 The block in Figure F6.1 was programmed in the CAM system with the top center hole located at the center of the pallet and defined as X0, Y0, Z0. F6.1: Original Programmed Position X0, Y0, Z0 In Figure F6.2, the actual workpiece is not located in this programmed position. The center of the workpiece is actually located at X1, Y-1, Z0, and is defined as G54.
  • Page 37 G254 - Dynamic Work Offset (DWO) F6.3: Center with DWO On X0, Y0, Z0 G254 Program Example O00004 (DWO SAMPLE) G00 G17 G40 G80 G90 G94 G98 G53 Z0. T1 M06 G00 G90 G54 X0. Y0. B0. C0. (G54 is the active work offset for the actual workpiece location) S1000 M03 G43 H01 Z1.
  • Page 38 • [EMERGENCY STOP] • [RESET] • [HANDLE JOG] • [LIST PROGRAM] • G255 – Cancel DWO • M02 – Program End • M30 – Program End and Reset These codes will NOT cancel G254: • M00 – Program Stop • M01 –...

  • Page 39: Chapter 7: Setting Work And Tool Offsets

    Setting Work and Tool Offsets Chapter 7: Setting Work and Tool Offsets Set the B-Axis Work Offset If the fixture or workpiece requires you to adjust the B Axis to achieve the proper alignment for machining, use this procedure to adjust and record the B-Axis work offset. CAUTION: Do not use a B-Axis offset if your program uses Dynamic Work Offsets (G254).

  • Page 40: Set The X-, Y-, And Z-Axis Work Offsets Manually

    Highlight the C AXIS column. Press [PART ZERO SET] to record the offset. Set the X-, Y-, and Z-Axis Work Offsets Manually NOTE: Use this procedure if the WIPS probe is disabled. NOTE: Refer to the Haas Mill Operator’s Manual for basic offset and toolsetting methods.
  • Page 41 Jog the X and Y Axes to the zero position established in the program. F7.2: UMC-750 X- and Y-Axis Zero Position Press [OFFSET] until the WORK ZERO OFFSET table displays. Press the cursor arrow keys to scroll to the work offset value used in the program (G54 in this example).
  • Page 42 F7.4: Y-Axis Zero Position Set Determine a tool set plane to be used for setting all tool length offsets; for example, use the top surface of the workpiece. F7.5: Example Tool Set Plane (Top of the Part) Load the master gage tool included with WIPS into the spindle.
  • Page 43 Setting Work and Tool Offsets F7.6: Master Gage Tool Make sure that the B and C Axes are at the same work zero point set earlier. (G00 G90 G54 B0 C0) Select the Z AXIS column of your work coordinate offset. Jog the Z Axis to the tool set plane.

  • Page 44: Set The X-, Y-, And Z-Axis Work Offsets With Wips

    If you are not using the WIPS system, go to the Set the X-, Y-, and Z-Axis Work Offsets Manually section, starting on page 23. NOTE: Make sure that the tool setting probe and the work probe are calibrated. Refer to the Haas WIPS manual (96-10002) for the calibration procedure.
  • Page 45 Setting Work and Tool Offsets F7.8: UMC-750 Work Offset with WIPS F7.9: UMC Z-Axis Work Zero Offset Start 0.25" (6 mm) Load the work probe into the spindle. Make sure that the B and C Axes are at the same work zero point set earlier.
  • Page 46 Press the [RIGHT] cursor arrow until you reach the PROBE ACTION sub-menu. Type 11, and then press [ENTER] to assign the Single Surface probe action to the offset. Press the [RIGHT] cursor arrow to access the WORK PROBE INPUTS table. Highlight the Z distance field.

  • Page 47: Chapter 8 C-Axis Rotary Unwind And Setting 247

    For example, if the C Axis has rotated a total of 960 degrees through the course of a program, a C-axis zero return command without the unwind feature will cause the axis to rotate back through all 960 degrees of rotation before the Haas CNC control considers the axis at home.

  • Page 49: Chapter 9 Other Information

    If you have questions, e-mail them to applications@haascnc.com. Mill Type 5-Axis Vertical Mill Model Number UMC-750 Number of Simultaneous Axes Five (X, Y, Z, B, C) Axes Configuration Table / Table with C Axis mounted on B Axis Axis Travel Limit X 30.00"...
  • Page 50 Program Format G and M code Circular Interpolation Code G02 (CW) and G03 (CCW) I, J, K, or R. When I, J, and K are used to specify arc center, R cannot be used. 2D mode only, not supported during 5-axis motion. The I, J, K addresses are the distances from the starting point to the center of the arc.

  • Page 51: G141 3D+ Cutter Compensation (Group 07)

    Using a tight cut tolerance (or linearization tolerance) in the 3D and 5-axis CAM toolpaths will allow smooth flowing contours and more accurate parts. On all Haas machines, in G00 Rapid Motion Positioning mode, each axis specified moves at its maximum speed until that axis reaches its target position. Generally, rapid motion will not be in a straight line, and all axes will not necessarily complete their motions at the same time.
  • Page 52 G141 3D+ Cutter Compensation (Group 07) Some CAM systems are able to output the X, Y, and Z with values for I, J, K. The I, J, and K values tell the control the direction in which to apply the compensation at the machine. Similar to other uses of I, J, and K, these are incremental distances from the X, Y, and Z point called.
  • Page 53 Other Information AB = [(x + (y + (z ], a 3D version of the distance formula. Looking at line N5, we will use 0.15 for x , 0.25 for y , and 0.9566 for Z . Because I, J, and K are incremental, we will use 0 for x , and z F9.1:...
  • Page 54 G141 3D+ Cutter Compensation (Group 07)

  • Page 55: Index

    Index Numerics ......3D cutter compensation (G141) machine rotary zero point (MRZP) ............unit vector example check with WIPS ........air requirement parameters ................. axis definitions changing values ........post processing ......linear positioning and ............c-axis rotary unwind rotary axis brakes and ........

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