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Degelman Pro-till 20 Operator's & Parts Manual

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D E G E L M A N
I N D U S T R I E S
B O X
8 3 0 - 2 7 2
I N D U S T R I A L
R E G I N A ,
S K ,
C A N A D A ,
F A X 3 0 6 . 5 4 3 . 2 1 4 0
P H 3 0 6 . 5 4 3 . 4 4 4 7
1 . 8 0 0 . 6 6 7 . 3 5 4 5
D E G E L M A N . C O M
L T D.
D R I V E ,
S 4 P
3 B 1
OPERATOR & PARTS
MANUAL
143354 v1.1

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Summary of Contents for Degelman Pro-till 20

  • Page 1 OPERATOR & PARTS MANUAL 143354 v1.1 D E G E L M A N I N D U S T R I E S L T D. B O X 8 3 0 - 2 7 2 I N D U S T R I A L D R I V E , R E G I N A , S K ,...
  • Page 3 PRO-TILL QUICK-START GUIDE Connect Hydraulics FLOAT FLOAT DEPTH WINGS TRANSPORT JACK PITCH PITCH ADJUSTMENT ADJUSTMENT Maintenance (Check Machine Daily) • Hydraulic Connections & Hoses • Working points & pins • Hubs & Spindles • Tire Pressure: 58 PSI (400 kPa) •...
  • Page 4 Put in Field Position 1” iii) Depth Adjustment Pitch Adjustment Set Cutting Depth (2 Inner Wheel Cylinders) (2 Outer Cylinder Adjustment Rods) (Start with 8 stops per cylinder, test depth & adjust) (IMPORTANT: Add depth Typically stops starting from depth plate end ) Set to 2”...

  • Page 5: Table Of Contents

    * Reference Sheet Quick-Start Guide OPERATORS SECTION - TABLE OF CONTENTS IMPORTANT Safety Notice Introduction Safety Hook-Up Transport Transport to Field Position Field to Transport Position Operation Pre-Operation Checklist Operation Guidelines / Suggestions Setting Disc Depth Scraper Settings Service & Maintenance Maintenance Checklist Repair - Wheel Hub Repair - Wire Ring Hyd Cylinder...
  • Page 6 IMPORTANT SAFETY REMINDER DANGER NEVER PARK, UN-HOOK, or RAISED SERVICE Pro-Till with REAR WINGS DANGER If the front hitch becomes disconnected in this position the front hitch will raise suddenly and the back of the machine will drop! Changing Discs and Servicing The best position to safely change or service the discs on the Pro-Till is when it is secured in the winged...

  • Page 7: Introduction

    Degelman PRO-TILL is the fastest and most versatile piece of tillage equipment you will ever own. Use this manual as your first source of information about this machine.

  • Page 8: Safety

    Safety Why is SAFETY important to YOU? 3 BIG Reasons: •Accidents Can Disable and Kill •Accidents Are Costly •Accidents Can Be Avoided SAFETY ALERT SYMBOL The Safety Alert Symbol means: he Safety Alert Symbol identifies important safety messages applied to the PRO-TILL and in this ATTENTION! manual.
  • Page 9 GENERAL SAFETY YOU are responsible for the safe operation and 1. Read and understand the Operator’s maintenance of your Degelman PRO-TILL. Manual and all safety signs before YOU must ensure that you and anyone else who operating, maintaining or adjusting.

  • Page 10: Hook-Up

    Hook-Up HOOK-UP / UNHOOKING The PRO-TILL should always be parked on a level, dry area that is free of debris and foreign objects. Follow this procedure to hook-up: 1. Clear the area of bystanders and remove foreign objects from the machine and working area. WARNING/DANGER Never disconnect Pro-Till 2.

  • Page 11: Transport

    Transport TRANSPORT SAFETY TRANSPORTING 1. Read and understand ALL the information in Use the following guidelines while transporting the the Operator’s Manual regarding procedures PRO-TILL: and SAFETY when operating the PRO-TILL in the 1. Use a safety chain and a pin with provisions for field/yard or on the road.

  • Page 12: Transport To Field Position

    Transport to Field Position Overview TRANSPORT TO FIELD POSITION FOLLOW PROCEDURE BELOW: D. After fully opening the wings, extend the Transport Cylinders (#3) to completely lower the Pro-Till rear A. On level ground, frame sections to the ground. position the Pro-Till so it is straight in-line behind the tractor.

  • Page 13: Field To Transport Position

    Field to Transport Position Overview FIELD TO TRANSPORT POSITION C. After raising all the rear sections, retract the FOLLOW PROCEDURE BELOW: Wing cylinders (#2) to bring both wings inward towards the frame. A. In field position, fully extend the Depth (#1) cylinders to completely raise the (Wheels &...

  • Page 14: Operation

    Operation OPERATING SAFETY PRE-OPERATION CHECKLIST 1. Read and understand the Operator’s Manual It is important for both personal safety and maintaining and all safety signs before using. good operational condition of the machine that the pre- operational checklist be followed. 2.

  • Page 15: Operation Guidelines / Suggestions

    Operation OPERATING GUIDELINES 1. Place both the Wing Cylinders (#2) and the Transport Cylinders (#3) into the FLOAT position before operation. IMPORTANT Transport Cylinders and Wing Cylinders MUST both be in the FLOAT position for the PRO-TILL to contour properly and to avoid possible cylinder or equipment damage.

  • Page 16: Setting Disc Depth

    Operation SETTING DISC DEPTH & DIRT DEFLECTOR NOTE: As the discs wear with usage, the disc depth settings will also need to be adjusted accordingly. Use the following as a guideline for setting depth: DEPTH SETTING OVERVIEW 1. Drive the PRO-TILL onto level ground. For initial setup, try "8 Depth Stops"...
  • Page 17 Operation SETTING ADJUSTMENT DISC SETTING DIRT DEFLECTOR ARM DISTANCE This adjustable furrow reducer disc allows the The distance of the deflector arm has three possible operator to adjust the end disc. It is typically set to settings that can be adjusted depending on the disc/ two inches higher than the other discs.

  • Page 18: Scraper Settings

    Operation SCRAPER POSITION OVERVIEW SETTING SCRAPER POSITION Change into Storage Position: • Loosen & remove the 4 bolts (2 per arm). • Rotate section upward to new position. Storage Position • Reinstall bolts and tighten in place. Remove the 4 bolts •...

  • Page 19: Service & Maintenance

    Service & Maintenance MAINTENANCE SAFETY HYDRAULIC SAFETY 1. Review the Operator’s Manual and all safety items • Make sure that all components in the hydraulic before working with, maintaining or operating the system are kept in good condition and are clean. PRO-TILL.

  • Page 20: Maintenance Checklist

    Service & Maintenance MAINTENANCE CHECKLIST STORAGE The PRO-TILL should be carefully prepared for After reviewing the Maintenance and Hydraulic storage to ensure that all dirt, mud, debris and Safety Information, use the Maintenance Checklist moisture has been removed. provided for regular service intervals and keep a record of all scheduled maintenance: Follow this procedure when preparing to store: ( Initial break-in review.
  • Page 21 Service & Maintenance TORQUE SPECIFICATIONS CHECKING BOLT TORQUE WHEEL NUT & WHEEL BOLT TORQUE The tables shown below give correct torque values Wheel Nut/Bolt Torque for various bolts and capscrews. Tighten all bolts to Size lb.ft (N.m) the torques specified in chart unless otherwise noted. 280-300 (380-405) Check tightness of bolts periodically, using bolt torque chart as a guide.
  • Page 22 Service & Maintenance DECAL LOCATION OVERVIEW 142969 - Decal, Warning - Float Cylinders-sm (2) 142982 - Decal, Pro-Till 20 - 4” (2) 142984 - Decal, Pro-Till 26 - 4” (2) 142988 - Decal, Disc Depth (2) 142986 - Decal, Warning...

  • Page 23: Repair - Wheel Hub

    Service & Maintenance WHEEL HUB REPAIR COMMON HUB & SPINDLE COMPONENTS Dust Inner Inner Flat Seal Cone Spindle Washer Outer Outer Slotted Dust Cone Nut & Cotter Pin IMPORTANT Be sure to block up unit securely before removing tires. DISASSEMBLY ASSEMBLY 1.

  • Page 24: Repair - Wire Ring Hyd Cylinder

    Service & Maintenance REPAIRING A WIRE RING CYLINDER NOTE: You will need the following tools: Rubber 8. Once you have removed the rod assembly, Mallet, Screwdriver, Punch, Pliers, and the proper remove the removal ring from the tube. seal kit. 9.

  • Page 25: Repair - Pressed Bushing

    Service & Maintenance REPLACING A PRESSED BUSHING NOTE: You may need the following tools: 6. Continue to install until the bushing edge is Press, hammer, punch, pry-bar, "Step-Tool" recessed in to a distance of 5/16" to allow for the outer seal to be properly installed. Do not Use the following as a guideline for repair: exceed this depth.

  • Page 27: Pro-Till Section Overview

    Pro-Till Overview Exploded Overview of a 20’ Pro-Till (6m) RH Wing Dirt Front Frame Deflector Hitch Pole Hitch Frame Wheel Rockshaft Hyd Jack Assembly Center Frame RH Wing Disc Gangs Wing Roller Frame LH Wing Frame Scraper Cage - or - Roller Rubber LH Wing...

  • Page 28: Hitch Pole Frame Components

    Hitch Pole / Front Frame Components Hitch Pole /Front Frame Overview 118144 - Bolt, 5/16 x 1-1/2 (25) 780279 - Top Plate (25) (Refer to Detail) 780278 - Hose Clamp 573060 - Hitch Pole - 2 Halves (25) Assy, 26' (8m) (1) (Refer to Detail) (Refer to...
  • Page 29 Hitch Pole / Front Frame Components Front Hitch Pole Components 573165 - Hyd Hose Retainer Handle (1) 118935 - Bolt, 5/8 x 2-1/2 GR8 (1) comes with... 118537 - Flat washer, 5/8 - F436 (3) 572930 - Handle Grip 118447 - Lock Nut, 133100 - Manual Holder (1) 572931 - Ball, Pull Pin 5/8 Unitorque (1)

  • Page 30: Wheel & Rockshaft Components

    Wheel & Rockshaft Components Rockshaft & Wheel Components 573045 - Rockshaft Frame, Center wheel (1) 133136 - Wiper Seal, 3 OD (4) 117226 - Bushing, 3 OD x 2-1/2 (4) Wheel Nut/Bolt Torque (Refer to Hydraulic Size lb.ft (N.m) Section for fittings) 123066 - Rockshaft 280-300 (380-405) Cylinder (2)

  • Page 31: Center Frame Components

    Center Frame Components Center Frame Components (RH Rockshaft) 573025 - Center Frame 118144 - Bolt, 5/16 x Assembly (1) 1-1/2 (10) 780279 - Top Plate (10) (RH Transport Note: No flat (RH Hitch Cylinder) Pole) washers on large (RH Wing 780278 - Hose Clamp (RH Rockshaft 2-1/2"...

  • Page 32: Wing Frame Components

    Wing Frame Components Wing Frame Components 573100 - Wing Frame Assembly, 26' - LH (shown) (1) (Refer to detail for 573130 - Wing Frame Assembly, 26' - RH light components) (opposite) (1) 133135 - Wiper Seal, 2-1/2 OD (4) Black 117226 - Bushing, 3 OD x 2-1/2 (4) Amber 117225 - Bushing,...

  • Page 33: Disc Gang Assembly & Components

    Disc Gang Components - 20" Discs Standard Front Row Disc Standard Back Row Disc Assembly Components Assembly Components 117580 - Bolt, Optional Carriage - 5/8 x 572404 - Disc Arm 143557 - Disc, 117580 - Bolt, Carriage 2-1/4 GR8 (4) Clamp Plate (1) Notched 20”...

  • Page 34: Roller Frame Components

    Roller Frame Components Roller Frame Components Roller Frame Components (RH/LH) (8m) (6m) 573140 - Roller Frame Assembly (2) 573160 - Roller Frame Assembly, RH (1) 572450 - Cage Roller 573150 - Assembly - 4m (2) Roller Frame Assembly, -OR- LH (1) 572940 - Scraper 572950 Assembly, 4m (2)

  • Page 35: Cylinders

    Rubber Roller and Scraper Components 131730 - Tube Assembly - 3m (1) Common Roller End 131816 - Tube Assembly - 4m Assembly Components (shown) (1) 131723 - Axle 131722 - Axle Lock Washer (2) Lock Nut (2) 131716 - Axle LSTX Roller Key (2) Roller End Rubber...

  • Page 36: Hydraulic Routing

    Hydraulic Layout - 1 - Depth Hydraulic Fittings Required 141581 - Coupler Tip, 3/4 ORB-F (2) 141581 - Coupler Tip, 3/4 ORB-F 141676 - Nipple, 3/4 ORB-MxM 141676 - Nipple, 3/4 141684 ORB-MxM (2) 141684 - Coupler, Green (+) Coupler, 322 322 141685 - Coupler, 141685 - Coupler, Green (-)
  • Page 37 Hydraulic Layout - 2 - Wings Hydraulic Fittings Required 141581 - Coupler 122668 - Orifice, Tip, 3/4 ORB-F (2) 3/4-16 UNF (1) 141581 - Coupler Tip, 3/4 ORB-F 141676 - Nipple, 3/4 ORB-MxM 141676 - Nipple, 3/4 141682 ORB-MxM (2) 141682 - Coupler, Blue (+) Coupler, 141683 - Coupler,...
  • Page 38 Hydraulic Layout - 3 - Transport Hydraulic Fittings Required 141581 - Coupler Tip, 3/4 ORB-F (2) 141581 - Coupler Tip, 3/4 ORB-F 141676 - Nipple, 3/4 ORB-MxM 141676 - Nipple, 3/4 141687 ORB-MxM (2) – 141686 - Coupler, Brown (+) Coupler, 164 206 141686 - Coupler,...
  • Page 39 Hydraulic Layout - 4 - Jack Hydraulic Fittings Required 141581 - Coupler Tip, 3/4 ORB-F (2) 141581 - Coupler Tip, 3/4 ORB-F 141676 - Nipple, 3/4 ORB-MxM 141676 - Nipple, 3/4 141688 ORB-MxM (2) 141688 - Coupler, Black (+) Coupler, 141689 - Coupler, 141689 - Coupler, Black (-) Black (+) (1)

  • Page 40: Light Routing & Components

    Light Routing Rear Light Configuration Wire Harness - w/plugs (1) 573198 - 20' (6m) Pro-Till, Wire Harness 129120 - Dual Lamp (1) 573197 - 26' (8m) Pro-Till, Wire Harness 129121 - Dual Lamp (1) 143354 - PRO-TILL (08-September-2017) -34-...
  • Page 41 Re-torque of fastening hardware, Hydraulic fluid purities, drive train alignments, and clutch operation) 3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.

  • Page 42: Warranty

    It is the retail customer’s responsibility to deliver the product to the authorized Degelman dealer, from whom he purchased it, for service or replacement of defective parts, which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five days of failure.

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