Raypak XTHERM 1005 Installation & Operating Instructions Manual

Raypak XTHERM 1005 Installation & Operating Instructions Manual

Raypak electric heater user manual
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ULTRA HIGH EFFICIENCY
L
W

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Summary of Contents for Raypak XTHERM 1005

  • Page 1 ULTRA HIGH EFFICIENCY...
  • Page 6 AIR FILTER ACCESS PANEL...
  • Page 7 Water temperature over 125°F can cause instant severe burns or death from scalds. Children, disabled, and elderly are at highest risk of being scalded. See instruction manual before set- ting temperature at water heater. Feel water before bathing or show- ering.
  • Page 8 Minimum Clearance Heater from Combustible Side Surfaces Floor* 0” Rear 12” Right Side 1” Left Side 1” 0” Front Open Vent 1” Minimum Service Clearance 0” 36” 24” 1” 10” 24” 1”...
  • Page 9 Min. Clearance Heater from Combustible Side Surfaces Rear 12” Right Side 1” Left Side 1” Unobstructed Vent 12” Termination Minimum Service Clearance 36” 24” 1” 10” 12”...
  • Page 10 Clearance above grade, veranda, porch, deck, or balcony Clearance to window or door that may be opened Clearance to permanently closed window Vertical clearance to ventilated soffit located above the terminal within a horizontal dis- tance of 2 ft (61cm) from the centerline of the terminal Clearance to unventilated soffit Clearance to outside corner...
  • Page 11 Inside Air Intake Opening Inside Air Intake Cover Panel Condensate Drip Pan Air Intake Cover Panel Air Filter Access Panel...
  • Page 12 Debris Screen Intake Air Collar...
  • Page 16 System Model 1005 Return Temp Supply Temp Minimum Pipe Size (°F) (°F) <80' equiv. 80-200' equiv. 2"NPT 2"NPT 2 1/2"NPT 2 1/2"NPT 2 1/2"NPT 2 1/2"NPT -Approximate high fire heater outlet temperature based on the standard heater pump and the recommended connecting pipe size. -Minimum pipe size based on total equivalent feet of supply and return piping between the system loop and heater.
  • Page 17 AUTO LIMIT (SET AT 110ºF)
  • Page 18 Tank Model 1005 / t f Minimum Tubing Size (°F) Temp (°F) Temp (°F) <80' equiv. 2" 2" 2 1/2" 2 1/2" 2 1/2" 2 1/2" -Approximate high fire heater outlet temperature based on the specified heater pump and the recommended minimum tubing size. -Minimum tubing size based on total equivalent feet of supply and return piping between the tank and heater.
  • Page 19 must...
  • Page 21 REAR WIRING BOX LINE VOLTAGE ELECTRICAL CONNECTIONS FRONT WIRING PANEL LOW VOLTAGE ELECTRICAL CONNECTIONS BLACK CIRCUIT BREAKER WHITE GREEN GROUND A B C...
  • Page 23 Combustion Exhaust Air Supply Configuration Vertical Venting From Inside Building (Non-Direct Venting) Horizontal Through- the-Wall Venting Vertical Venting From Outside Building (Direct Venting) Horizontal Through- the-Wall Venting Heater Venting Certified Category Materials CAT IV AL29-4C Combustion Air Inlet Material Galvanized Steel CPVC...
  • Page 31 VENT TEMPERATURE LIMIT...
  • Page 33 BOILER OUTLET SENSOR IN HEADER HYDRONIC SYSTEM TEMP SENSOR RAYPAK MODULATING TEMP CONTROL BOILER INLET SENSOR IN HEADER POOL SYSTEM TEMP SENSOR RAYPAK MODULATING TEMP CONTROL MODULATING...
  • Page 34 OUTDOOR AIR RAYPAK MODULATING TEMP CONTROL SENSOR RAYPAK MODULATING TEMP CONTROL...
  • Page 37 Item L External Input Modulation Offset Signal Modulating Control Item...
  • Page 39 Code Condition System OK; No faults present Possible control fault; Check power 1 Flash Low air Flame in combustion chamber; 2 Flashes No call for heat 3 Flashes Ignition lockout 4 Flashes Low HSI current 5 Flashes Low 24 VAC 6 Flashes Internal fault;...
  • Page 45 TO BURNER...
  • Page 46 AIR PRESSURE SWITCH...
  • Page 48 TO BURNER...
  • Page 50 Does the power switch provide power to the control panel? Step 1 Is there a Call For Step 2 Is Disable connection intact? Does the combustion air Step 3 blower come on? Is 4-20mA present at the quick disconnects on the black and blue wires of the tem perature controlle r? Does F2 on ignition module have AC powe r?
  • Page 55 LIMITED PARTS WARRANTY XTHERM – TYPES H AND WH MODELS 1005-2005...
  • Page 56 LIMITED PARTS WARRANTY XTHERM – TYPES WHP MODELS 1005-2005 RAYPAK, INC...
  • Page 57 START-UP CHECKLIST FOR FAN-ASSISTED This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct.
  • Page 60 www.raypak.com...

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