Raypak Gas Fired Boiler User's Information Manual
Raypak Gas Fired Boiler User's Information Manual

Raypak Gas Fired Boiler User's Information Manual

Gas fired boiler

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WARNING:
If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids or other combustible
materials in the vicinity of this or any other appliance. To do so may result in an explosion or
fire.
-

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
CAUTIONS: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting heater
in confined areas.
Do not use this boiler if any part has been under water. Immediately call a qualified service technician to
inspect the boiler and to replace any part of the control system and any gas control which has been under water.
Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply
to the pump. Instead, shut off the gas supply at a location external to the appliance.
Raypak recommends that this manual be reviewed thoroughly before installing your Raypak Boiler. If there
are any questions which this manual does not answer please contact your local Raypak representative or the
factory.

OPERATING CONTROLS

Model W1 with On/Off Controls
The boiler is equipped with an adjustable tankstat. Set dial for desired temperature.
Models with Mechanical Modulation: H1, H5, W2, N, R
Sizes 133 through 1826. These boilers are equipped with modulating gas valves. They have one or more valves
in addition to the main electric gas valve. Their purpose is to adjust the firing rate to meet the required load. The
modulator will throttle the boiler input to meet the system demand. The valve has a remote capillary bulb immersed
in a well at the header outlet to maintain a constant outlet water temperature. When multiple valves are furnished,
they can be staged to give greater flexibility of control. Consult the dial setting tag attached to the control for your
desired water temperature.
MODULATING VALVE CHART —7000
DIAL POSITION
Lo
1
2
3
4
5
6
7
8
Hi
USERS INFORMATION MANUAL
FOR GAS FIRED BOILERS
TEMPERATURE —°F
N
H
W
R
110
150
117
157
124
164
130
170
137
177
143
183
150
190
156
196
163
203
170
210

MODULATING VALVE (ROBERTSHAW)

CATALOG NO.: 2000.52G
Effective:
06-01-00
Replaces:
07-01-94
Fig. # 8936.1
P/N 240412

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Summary of Contents for Raypak Gas Fired Boiler

  • Page 1 Instead, shut off the gas supply at a location external to the appliance. Raypak recommends that this manual be reviewed thoroughly before installing your Raypak Boiler. If there are any questions which this manual does not answer please contact your local Raypak representative or the factory.
  • Page 2 HIGH LIMIT AND TEMP CONTROL LIMIT CONTROLS 1. HIGH LIMIT If boiler is equipped with a manual reset High Limit, push the reset button and set the Limit(s) to 30° - 40°F above operating temperature. 2. FLOW SWITCH Dual purpose control shuts off boiler in case of pump failure or low water condition.
  • Page 3: General Location Of Controls

    GENERAL LOCATION OF CONTROLS OUTLET T & P GAUGE (Not Shown) INLET HI-LIMIT SEDIMENT TRAP (BY OTHERS) START-UP PROCEDURE GENERAL Before lighting a new installation, water should be flowing through the heater. CAUTION: Propane gas is heavier than air and sinks to the ground.
  • Page 4 * If the pilot does not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. 10. Stand to the side of the boiler and turn the gas control knob counter clockwise 11. Replace boiler door panel.
  • Page 5 4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. 5. Remove boiler door panel. 6. Turn gas control knob clockwise “OFF”. Make sure knob rest against stop.
  • Page 6 INSPECTION PROCEDURES BURNERS Clean main burners and air louvers of dust, lint and debris. Keep boiler area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates Fig.# 8082...
  • Page 7 Raypak, Inc. ("Raypak") warrants to the original owner that all parts of this boiler which are actually manufactured by Raypak will be free from failure under normal use and service for the specified warranty periods and subject to the conditions set forth in this Warranty.
  • Page 8 Raypak, Inc., 31111 Agoura Road, Westlake Village, CA 91361-4699 (818) 889-1500 FAX (818) 889-4522 Litho In U.S.A.

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