Mitsubishi EVO VIII 260 Service Manual
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Mitsubishi EVO VIII 260 Service Manual

Mitsubishi EVO VIII 260 Service Manual

Front axle
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GENERAL INFORMATION . . . . . . . .
LUBRICANTS . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
HUB BOLT REPLACEMENT . . . . . . . . . . .
GROUP 26
FRONT AXLE
CONTENTS
26-2
26-3
26-3
26-3
26-6
26-6
26-6
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
DRIVE SHAFT ASSEMBLY . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
REPLACEMENT . . . . . . . . . . . . . . . . . . . . .
26-1
26-7
26-7
26-9
26-10
26-10
26-12
26-12
26-15
26-18
26-18

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Summary of Contents for Mitsubishi EVO VIII 260

  • Page 1: Table Of Contents

    26-1 GROUP 26 FRONT AXLE CONTENTS GENERAL INFORMATION ..26-2 FRONT AXLE HUB ASSEMBLY ..26-7 REMOVAL AND INSTALLATION ..26-7 SERVICE SPECIFICATIONS..26-3 INSPECTION.

  • Page 2: General Information

    FRONT AXLE 26-2 GENERAL INFORMATION GENERAL INFORMATION M1261000100444 • The drive shaft on the differential side The front axle consists of front wheel hub assembly, knuckles and drive shafts, and has the following incorporates a TJ type constant velocity joint. •...

  • Page 3: Service Specifications

    FRONT AXLE 26-3 SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS M1261000300460 Item Standard value Limit − Wheel bearing axial play mm 0.05 − Wheel bearing rotation starting torque N⋅m 1.03 85 ± 3 − Setting of TJ boot length mm − Opening dimension of the When the EBJ boot special tool (MB991561) mm band (small) is crimped...
  • Page 4 FRONT AXLE 26-4 SPECIAL TOOLS Tool Number Name MB990241 Axle shaft puller Removal of the drive shaft A: MB990242 A: Puller shaft B: MB990244 B: Puller bar MB990241AB MB991354 Puller body MB991354 MB990590 Rear axle shaft oil Removal of the front wheel hub A: MB990212 seal remover B: MB990211...
  • Page 5 FRONT AXLE 26-5 SPECIAL TOOLS Tool Number Name MB991561 Boot band BJ boot (resin boot) band installation crimping tool MB991561 • Removal of the wheel bearing MB990925 Bearing and oil • Removal and installation of the seal installer set centre bearing •...

  • Page 6: On-Vehicle Service

    FRONT AXLE 26-6 ON-VEHICLE SERVICE ON-VEHICLE SERVICE WHEEL BEARING AXIAL PLAY CHECK 2. Remove the brake disc. M1261000900268 CAUTION MB991618 MB990767 During maintenance, take care not to contact the parts or tools to the caliper because the paint of caliper will be scratched. 1.

  • Page 7: Front Axle Hub Assembly

    FRONT AXLE 26-7 FRONT AXLE HUB ASSEMBLY FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION M1261001700483 CAUTION • Do not strike the ABS rotors installed to the EBJ outer race of drive shaft against other parts when removing or installing the drive shaft. Otherwise the ABS rotors will be damaged. •...
  • Page 8 FRONT AXLE 26-8 FRONT AXLE HUB ASSEMBLY REMOVAL SERVICE POINTS <<D>> SELF-LOCKING NUT (TIE ROD END CONNECTION) REMOVAL <<A>> DRIVE SHAFT NUT REMOVAL CAUTION CAUTION • Do not remove the nut from ball joint. Loosen Do not apply pressure to wheel bearing by the it and use the special tool to avoid possible vehicle weight to avoid possible damage when damage to ball joint threads.

  • Page 9: Inspection

    FRONT AXLE 26-9 FRONT AXLE HUB ASSEMBLY <<E>> DRIVE SHAFT REMOVAL INSTALLATION SERVICE POINT >>A<< WASHER/ DRIVE SHAFT NUT INSTALLATION MB990242 CAUTION Before securely tightening the drive shaft nuts, MB990767 make sure there is no load on the wheel bearings. Otherwise the wheel bearings will be MB990244 damaged.

  • Page 10: Disassembly And Reassembly

    FRONT AXLE 26-10 FRONT AXLE HUB ASSEMBLY DISASSEMBLY AND REASSEMBLY M1261001900261 88 ± 10 N·m AC211631AC INSPECTION Disassembly steps M1261002000108 Knuckle WHEEL BEARING ROTATION STARTING <<A>> Front wheel hub assembly TORQUE AND AXIAL PLAY CHECK DISASSEMBLY SERVICE POINTS <<A>> FRONT WHEEL HUB ASSEMBLY MB991017 REMOVAL 1.
  • Page 11 FRONT AXLE 26-11 FRONT AXLE HUB ASSEMBLY MB990326 Wooden Wooden block block Wooden block MB990685 MB991017 Wooden block AC206090 AD AC206091AG 4. Measure the wheel bearing rotation starting 6. Measure to determine whether the wheel bearing torque by using the following special tools. axial play is within the specified limit or not.

  • Page 12: Drive Shaft Assembly

    FRONT AXLE 26-12 DRIVE SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION M1261003500537 CAUTION • Do not strike the ABS rotors installed to the EBJ outer race of drive shaft against other parts when removing or installing the drive shaft. Otherwise the ABS rotors will be damaged. •...
  • Page 13 FRONT AXLE 26-13 DRIVE SHAFT ASSEMBLY REMOVAL SERVICE POINTS <<A>> DRIVE SHAFT NUT REMOVAL Bolt CAUTION Parallel Do not apply pressure to the wheel bearing by the vehicle weight to avoid possible damage when the drive shaft nut is loosened. Correct Knob Wrong...
  • Page 14 FRONT AXLE 26-14 DRIVE SHAFT ASSEMBLY <<D>>OUTPUT SHAFT REMOVAL CAUTION • Do not pull on the drive shaft; doing so will CAUTION damage the TJ; be sure to use the pry bar. When pulling the output shaft out from the •...

  • Page 15: Disassembly And Reassembly

    FRONT AXLE 26-15 DRIVE SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY M1261003700586 CAUTION • Be careful not to damage the ABS rotor, which is attached to the EBJ outer race during disassembly and reassembly. • Never disassemble the EBJ assembly except when replacing the EBJ boot. Grease for EBJ Grease...

  • Page 16: Lubrication Points

    FRONT AXLE 26-16 DRIVE SHAFT ASSEMBLY LUBRICATION POINTS Grease: repair kit grease Amount used: 145 ± 10 g CAUTION The drive shaft joint uses special grease. Do not mix old and new or different types of grease. Grease: repair kit grease Amount used: 100 ±...
  • Page 17 FRONT AXLE 26-17 DRIVE SHAFT ASSEMBLY <<B>> TJ BOOT REMOVAL >>C<< TJ CASE INSTALLATION 1. Wipe off grease from the shaft spline. CAUTION 2. When reusing the TJ boot, wrap plastic tape The drive shaft joint uses special grease. Do not around the shaft spline to avoid damaging the mix old and new or different types of grease.

  • Page 18: Inspection

    FRONT AXLE 26-18 DRIVE SHAFT ASSEMBLY INSPECTION MB991561 M1261003800215 • Check the drive shaft for damage, bending or Stopper corrosion. • Check the drive shaft spline part for wear or damage. • Check the spider assembly for roller rotation, wear or corrosion. •...
  • Page 19 FRONT AXLE 26-19 DRIVE SHAFT ASSEMBLY 9. Check that the boot band is not sticking out past CAUTION • Secure the drive shaft in an upright position the place where it has been installed. If the boot band is sticking out, remove it and then repeat and clamp part of the boot band to be steps 6 to 8, using a new boot band.
  • Page 20 FRONT AXLE 26-20 DRIVE SHAFT ASSEMBLY 16.Check that the boot band is not sticking out past the place where it has been installed. If the boot band is sticking out, remove it and then repeat steps 13 to 15, using a new boot band. AC102666 15.Check that the crimping amount (F) of the boot band is at the standard value.

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