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XTS3 Series
Insert Manual
For complete installation instructions, see the General Manual
that accompanies this insert.
The XTS3 Series Infrared Tube Heater is a positive pressure, single-stage radiant heater system. This
insert manual is a supplement to the Tube Heater General Manual and provides specific information
related to the XTS3 Series model. All persons involved with the installation, operation and maintenance
of the heater system must read and understand the information in this insert manual and the
accompanying Tube Heater General Manual.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service
personnel only. Failure to comply could result in personal injury, asphyxiation, death,
fire or property damage.
In locations used for the storage of combustible materials, signs must be posted to
specify the maximum permissible stacking height to maintain the required clearances
from the heater to the combustibles. Signs must either be posted adjacent to the
heater thermostats or in the absence of such thermostats, in a conspicuous location.
Not for residential use! Do not use this heater in the home, sleeping quarters,
attached garages, etc. Installation of a commercial tube heater system in
residential indoor spaces may result in property damage, serious injury,
asphyxiation or death.
For Your Safety
If you smell gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department.
!
WARNING
!
• Immediately call your gas supplier from a neighbor's phone.
• Follow the gas supplier's instructions.
Keep these instructions for future reference.
LIOXTS3-Rev. 18111
Print: 2M-9/11_r2-11/7/12(CDS)
Replaces: LIOXTS3-2M-7/08(CDS)
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Table of Contents
Related Manuals for Re-Verber-Ray XTS3-20-60
Summary of Contents for Re-Verber-Ray XTS3-20-60
- Page 1 XTS3 Series Insert Manual For complete installation instructions, see the General Manual that accompanies this insert. The XTS3 Series Infrared Tube Heater is a positive pressure, single-stage radiant heater system. This insert manual is a supplement to the Tube Heater General Manual and provides specific information related to the XTS3 Series model.
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Page 2: Table Of Contents
XTS3 Series Contents .0 Safety..............3 Safety Labels and Locations . -
Page 3: Safety
XTS3 Series Safety • Safety Labels and Locations Safety Read and understand all safety information and warnings in this insert manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system. Safety Labels and Their Locations Product safety signs or labels should be replaced by the product user when they no longer are legible. -
Page 4: Clearances To Combustibles
CAUTION: HOT SURFACE. KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY. (located inside the center compartment lid) RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER ® FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label MODEL NO. - Page 5 XTS3 Series Safety • Clearance to Combustibles Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1 for Mounting Angles) Side Mounting Angle* Front Behind Below Model Number XTS (20, 30, 40) - (50, 60) [N, P] (-3) 0° 45°...
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Page 6: Installation
XTS3 Series Installation • Gas and Electrical Requirements Installation WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment. -
Page 7: Wiring
XTS3 Series Installation • Wiring Wiring WARNING Electric Shock Field wiring to the tube heater must be connected and grounded in accordance with national, state, provincial, local codes and to the guidelines in the Tube Heater General and Series Insert Manuals. In the United States refer to the most current revisions to the ANSI/NFPA 70 Standard, and in Canada refer to the most current revisions of the CSA C22.1 Part I Standard. - Page 8 Installation • Wiring XTS3 Series Before field wiring this appliance - Check existing wiring; replace if necessary. NOTE: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105° C. Figure 2.2 •...
- Page 9 XTS3 Series Installation • Wiring Figure 2.3 • Alternative Wiring Diagrams A. Ladder Diagram (TP-351A) - Internal Relay Option (24VAO) L1 120VAC BLOWER INDICATOR LIGHTS GAS VALVE T-STAT TERMINAL PRESSURE SWITCH IGNITOR IGNITION MODULE B. Block Diagram (TP-351A) - Internal Relay Option (24VAO) BURNER PRESSURE SWITCH...
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Page 10: Specifications
Installation • Product Specifications Specifications Chart 2.1 • Specifications XTS3-20-50 N or LP 50,000 21’-9” 13’-1” 9’ to 14’ Alum Hot-rolled 20.2 XTS3-20-60 N or LP 60,000 21’-9” 13’-1” 10’ to 15’ Alum Hot-rolled 20.2 XTS3-20-75 N or LP 75,000 21’-9”... -
Page 11: Tube Installation Sequence
Installation • Tube Sequence • Heater Length XTS3 Series Figure 2.4 • Tube Installation Sequence Important! The combustion chamber(s) & radiant tube section(s) must be installed in the following order. 20 Foot 30 Foot 40 Foot Aluminized steel secondary combustion chamber location on 150-200 MBH models. Stainless steel clamp location on 175 - 200 MBH models (P/N: TP-220). -
Page 12: Operation
XTS3 Series Operation • Sequence of Operation • Thermostat • Diagnostics Operation WARNING This heater must be installed and serviced by trained gas installation and service personnel only. Do not bypass any safety features or the heater’s built in safety mechanisms will be compromised. -
Page 13: Operational Indicator Lights
XTS3 Series Operation Operational Indicator Lights (if applicable) The externally located operational indicator lights (models with 24VAO or IND-LT option) are provided to assist in troubleshooting the heater. Refer to the following pages for additional troubleshooting information. Figure 3.1 • Operational Indicator Lights (24VAO or IND-LT option only). -
Page 14: Troubleshooting Guide
XTS3 Series Troubleshooting Guide Troubleshooting Guide Turn up thermostat Is the power at the Does the fan Is the blower heater 120V? blower turn on? obstructed? Find the source of the electrical Remove obstruction problem between panel and heater. and lubricate fan. Is the inlet or the outlet of the unit obstructed (i.e., Does the switch... - Page 15 XTS3 Series Troubleshooting Guide Bypassing any switch is intended for testing purposes only. Do not leave switch bypassed NOTICE during normal operation or the heater’s built-in safety mechanisms will be compromised. Process Start Corrective Is 120V coming Correct Question Question Action to the fan? wiring.
- Page 16 XTS3 Series Troubleshooting Guide Continued from page 14 Check to make sure gas pressure is within Is the gas supply valve Does the minimum and maximum inputs, as indicated to the heater in burner ignite? on burner rating plate. Is gas pressure OK? the “on”...
- Page 17 XTS3 Series Troubleshooting Guide Confirm manifold pressure is Were the gas lines purged of air? correct and gas orifice is not plugged and is the correct size. Purge gas line. With micrometer, check Is the heater properly Check to make sure flame amperage at flame rod.
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Page 18: Parts
XTS3 Series Parts • Heater Components and Parts List Parts Figure 5.1 • Burner Assembly Components 3097A 3098 3011 3060 222A 3096A 3002A 3012 3094 3040,3041 3044 3008 3094 3380 3001 3005A 3099 1018 264D/E/F, 1264A 3010 3093 3070, 3071, 200A, 201B 351A 352A 24VAO... -
Page 19: Tube And Reflector Components
XTS3 Series Parts • Heater Components and Parts List Figure 5.2 • Tube & Reflector Components 20C/D* 26A/C 26A/B 21B, 220 Part # Description Part # Description TP-264D Differential Pressure Switch, 60 to 75 MBH TP-3008 Gas Valve Mounting Bracket TP-264E Differential Pressure Switch, 50 MBH TP-3010... -
Page 20: Approvals
Parts • Kit Contents Check List XTS3 Series Kit Contents Check List Chart 5.2 • Kit Contents for XTS3 Series - Reference the length column for your model. XTS3 Series Kit Contents TP-19B 4” Hanger with TP-82 4” Reflector TP-106 Reflector Tube Heater Reflector Tension Spring Center Support (RCS)