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Summary of Contents for SMC Networks MPCXX-XXX-XXX-XX-DUT01607
- Page 1 IN20267 PRODUCT NAME Ethernet MPC – Ethernet/IP MODEL / Series / Product Number Multi Position Cylinder MPCXX-XXX-XXX-XX-DUT01607 - 1 -...
- Page 2 IN20267 - 2 -...
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Page 3: Table Of Contents
IN20267 Table of Contents Table of Contents ............................ - 3 - Safety Instructions ..........................- 5 - About this Manual ..........................- 10 - 3.1. MPC ............................... - 10 - 3.2. Purpose ............................... - 10 - Terminology ............................- 11 - Product Summary .......................... - Page 4 IN20267 17.2. Operating environment........................ - 42 - 17.3. Do not use the product in a food zone: .................. - 42 - 17.4. OK to use the product in: ......................- 42 - 17.5. Non-food zone - An environment in which foods do not contact the cylinder: ..- 42 - 17.6.
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Page 5: Safety Instructions
IN20267 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International standards (ISO/IEC), and other safety regulations. - Page 6 IN20267 Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
- Page 7 IN20267 ■Precautions Warning ■Do not disassemble, modify (including changing the printed circuit board) or repair. An injury or failure can result. ■Do not operate the product outside of the specifications. Do not use for flammable or harmful fluids. Fire, malfunction, or damage to the product can result. Verify the specifications before use.
- Page 8 IN20267 ■NOTE ○Follow the instructions given below when designing, selecting and handling the product. The instructions on design and selection (installation, wiring, environment, adjustment, operation, maintenance, etc.) described below must also be followed. Product specifications When conformity to UL is necessary the SI unit must be used with a UL1310 Class2 power supply. ...
- Page 9 IN20267 Environment Select the proper type of protection according to the operating environment. IP65 protection is achieved when the following conditions are met. (1) The units are connected properly with fieldbus cable with M12 connector and power cable with M12 connector.
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Page 10: About This Manual
The purpose of this manual is to provide the user with necessary information to install, configure, and use the MPCXX-XXX-XXX-XX-DUT01607. The MPC may be operated under the control of a network connected PLC. This manual provides information for MPC setup and configuration, examples of the web interface, and a brief overview of the PLC. -
Page 11: Terminology
IN20267 Terminology Terms Meaning 100BASE-TX Standard LAN transmission line with communication speed of 100 Mbps. The function that automatically optimizes the common communication parameters Auto negotiation such as speed, duplex mode, and flow control between Ethernet devices. The MPC controls and reports position internally in Counts. The counts are used by Counts hardware devices to control and measure the position regulated by the MPC. -
Page 12: Product Summary
IN20267 Product Summary The MPCXX-XXX-XXX-XX-DUT01607 (MPC) is a multi-position cylinder which is controlled by an Ethernet interface. MPCs move to a position value specified by the user. In the past, an electric actuator was the only option for applications demanding a multiple number of stroke positions. -
Page 13: How To Order
IN20267 How to Order (Refer to product drawing for latest information) Specify the part number for your MPC. The part number describes the MPC as follows: Figure 6-1 – MPC Part Numbers 6.1. Accessories Connector cables (recommended – not included with MPC) MPC unit Description Compatible cable... -
Page 14: Seal Cap
IN20267 6.2. Seal cap Seal caps are used to protect the M12 size connector openings. It is recommended that seal caps be used on all unused M12 connector openings. Use of seal caps is required for all unused connections for IP65 rating. (One Ethernet and one Power seal cap are attached to the MPC when shipped from factory as shown in figure 6-1.) Figure 6-3 –... -
Page 15: Summary Of Product Elements
IN20267 Summary of Product Elements Figure 7-1 - MPC Product Elements Drawing Element Description Air Supply CDA supply for cylinder Vent Cover / Valve Vent Exhaust Cylinder Exhaust Port LED Display Status LEDs Fieldbus interface Ethernet connection (Female M12, 4-pin socket, D-coded) connector (BUS IN) Fieldbus interface Ethernet connection (Female M12, 4-pin socket, D-coded for daisy chain... -
Page 16: Quick Start
IN20267 Quick Start 8.1. Pneumatics Figure 8-1 – MPC Pneumatics Plumbing 8.2. Supply Pressure 8.2.1. CDA Supply Pressure is 0.1 to 0.7MPa. Caution DO NOT enable air pressure until ALL pneumatic lines in the circuit have been properly connected and the connections have been verified to be correct. Failure to follow this requirement can result in severe injury or equipment damage. -
Page 17: Power
IN20267 8.3. Power Figure 8-2 – MPC Power Cable Pin Connections Table 8-3 – MPC Power Pinout 8.3.1. Power in is 24 - 48 VDC +- 10% @ ~ 7Watts max 8.3.2. For more about power refer to Daisy Chaining Power 8.4. -
Page 18: Ethernet/Ip (From Plc Perspective)
IN20267 8.5. Ethernet/IP (From PLC Perspective) The EDS File can be downloaded from www.smcusa.com Refer to Studio 5000 Setup for more details on PLC setup TYPE Instance Size Description Output 100 1 INT or 2 SINT Position set-point Input 2 INT or 4 SINT 2 bytes measured position, 2 bytes diagnostics Table 8-5 - IO Data Key 8.5.1. -
Page 19: Mpc Default Parameters
IN20267 MPC Default Parameters The default values of configuration parameters are given below. The user can change these parameters, if needed, as part of the MPC setup process. Refer to Web pages for more details. Refer to Studio 5000 Setup for more details on PLC setup. -
Page 20: Daisy Chaining Power And Ethernet
IN20267 Daisy Chaining Power and Ethernet The daisy chaining feature is an optional way to power MPC units. This eliminates the need to run a power cable to each MPC from the power supply directly or running a separate power trunk line. Daisy chaining can eliminates the need for long power cables. -
Page 21: Led Indication
IN20267 LED Indication Figure 12-1 MPC LED Locations Balloon Number Name Description Power OK indicator Network Status Module Status Link/ACT Bus In Ethernet Link and Activity Status Link/ACT Bus Out Ethernet Link and Activity Status Table 12-2 MPC LED Indentifcation - 21 -... - Page 22 IN20267 LED Status Description Green ON Voltage for the MPC is supplied. Voltage for the MPC is not supplied or is outside the tolerance range (24 VDC -10%) The MPC operating voltage is not supplied or the MPC is in DHCP mode without a valid IP address. Green ON Communication established.
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Page 23: Studio 5000 Setup
IN20267 Studio 5000 Setup 13.1. EDS file – Rockwell Studio 5000 The EDS file can be downloaded from the www.smcusa.com website. Install the EDS file by selecting Tools then EDS Hardware Installation Tool. Figure 13-1 EDS Tool Continue importing the EDS file by following the prompts then select the EDS file obtained from the www.smcusa.com website. -
Page 24: Adding A Device To Ethernet - Rockwell Studio 5000
IN20267 13.2. Adding a device to Ethernet - Rockwell Studio 5000 13.2.1. Add the Ethernet MPC by right clicking on Ethernet then clicking on New Module Figure 13-2 - New Module 13.2.2. Select Module Type - Uncheck the Module Type Vendor Filters then scroll down to SMC Corporation vendor and check the box. - Page 25 IN20267 13.2.3. New Module - Fill in the Name you want to give the MPC and the IP address. MPC will automatically be added to the name. Description is optional. Now select Change… Figure 13-4 – New ModuleSettings 13.2.4. Module Definition - Click on SINT and then select INT. Switching to INT makes using the Ethernet MPC easier.
- Page 26 IN20267 13.2.5. Ethernet - You now have an Ethernet MPC added to your Ethernet network Figure 13-6 – PLC Ethernet 13.2.6. MPC Tags will show up in the Controller Tags under the name you gave the MPC above Figure 13-7 – PLC Input and Output Data for the Ethernet MPC - 26 -...
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Page 27: Setpoint
IN20267 Setpoint Users specifying the Setpoint (position) using a PLC need to be aware that the PLC and Ethernet MPC use counts (see Terminology) to represent the position setpoint (from the PLC) and the current position value (from the MPC). These values are displayed as 16-bit hexadecimal quantities. -
Page 28: Labview Example
IN20267 14.4. LabVIEW Example This is a LabVIEW png code snippet. It can be saved then dragged and dropped into a LabVIEW block diagram. - 28 -... -
Page 29: System Page
IN20267 Web Pages Using a web browser (ex. Google Chrome, Fire Fox, Internet Explorer) on a PC, the user can view various Ethernet MPC settings. 15.1. System Page Enter the IP address of the Ethernet MPC into your internet browser as shown below. The “System Information”... -
Page 30: Diagnostics Page
IN20267 15.2. Diagnostics Page Click “Diagnostics” to view the communication and connection status of the Ethernet MPC. This page provides an overview of the current communication status of the Ethernet MPC and is helpful in analyzing network and communication issues. Figure 15-2 –... -
Page 31: Io Data Page
IN20267 15.3. IO Data Page Click “IO Data” to view the position setpoint sent to the Ethernet MPC and current Ethernet MPC position and status information sent from the Ethernet MPC to the PLC. Figure 15-3 – Network IO Data Page The Data Status column indicates if data has been communicated on the bus after power up. -
Page 32: Version Page
IN20267 15.4. Version Page Click “Version” to see the versions of the firmware of the MPC. Figure 15-4 – Firmware Version Page - 32 -... -
Page 33: Ethernet Mpc Status Page
IN20267 15.5. Ethernet MPC Status Page Click “Status” to see the current MPC Position and status of Ethernet MPC. Note: The “MPC Status” page displays the current MPC position value based on the indicated position units. The page automatically translates count values into the current position displayed. Figure 15-5 - MPC Status Page Note: Fault indicators MAY NOT reflect the actual current state of the MPC. -
Page 34: Login Page
IN20267 15.6. Login Page Click “Login” and enter “user” as both the Username and the Password. Figure 15-6 – User Login Page Login with user privileges allows the user to Configure and control the MPC. This is a successful User login. Note that the Configuration web pages are now accessible. Figure 15-7 –... -
Page 35: Contact Page
IN20267 15.7. Contact Page Click “Contact” to find the telephone numbers and email addresses for SMC Product Sales and Technical Support. Figure 15-8 – Contact Page The “Product Information” contacts will connect you to the SMC sales team. Sales can help you order accessories for your Ethernet MPC and other SMC products to support your application. -
Page 36: Mpc Configuration Page
IN20267 15.8. MPC Configuration Page Below is a view of the “MPC Configuration” page. The top of the page (“MPC Status” frame) displays the current MPC position value and MPC status indicators. The bottom of the page (“MPC Position Override” frame) allows the user to override PLC control, change position, and change position units. - Page 37 IN20267 user enters a position in the Set Position text box. Changing MPC control from the web page to the master (clearing the Override PLC Control checkbox) gives the master device control of the MPC. There may be an immediate position change to the position setpoint sent from the master device.
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Page 38: Network Page
IN20267 15.9. Network Page Click “Network” to view or change various network and operating parameters. Figure 15-10 Network Configuration The following sections describe the items that can be changed on the “Network Configuration” page. Multiple items can be changed at a time. When one or more items are modified, press “Submit” or the keyboard Enter key for the change to take effect. - Page 39 IN20267 press “Submit” or the keyboard Enter key. Control of the Ethernet MPC and communication between the Ethernet MPC and the PC (or master device) will be lost. To reconnect the PC to the Ethernet MPC web page. The Ethernet MPC IP address used in the master device (typically a PLC) must match the new Ethernet MPC IP address.
- Page 40 IN20267 that all personnel are clear of all equipment which may be affected by power cycling an Ethernet MPC. When an Ethernet MPC is power cycled, communication to and control of the Ethernet MPC is lost. When an Ethernet MPC is power cycled, communication to and control of ALL devices downstream of the Ethernet MPC is lost.
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Page 41: Explicit Messaging
IN20267 Explicit Messaging The Ethernet MPC can be controlled using explicit messaging instead of implicit messaging as some PLCs do. This option is useful if using LabVIEW or another programming language that may not have real time implicit libraries readily available. TYPE Class Instance Attribute Size Description... -
Page 42: Installation And Handling
IN20267 Installation and Handling 17.1. Air supply Use clean air. Do not use compressed air that contains chemicals, synthetic oils including organic solvents, salts or corrosive gases, etc., as this may cause damage or malfunction. Air quality Take measures to ensure air quality, such as installing an aftercooler, air dryer or water separator. Compressed air containing large amounts of condensate may cause malfunction of pneumatic equipment. -
Page 43: Installation
IN20267 Do not use a load which generates surge voltage. When a surge-generating load such as a relay or solenoid is directly driven, use the product with a surge absorbing element built-in. The product is not immune to lightning strikes. Take measures against lightning strikes in the system. -
Page 44: Wiring (Including Connecting/Disconnecting Of The Connectors)
IN20267 Plate load should be mounted so that the center of the gravity of the load will be on the piston rod shaft. Failure or malfunction may result. Do not touch the sensor rod. Do not drop, hit or apply shock to the product. Damage to the internal components may result, causing malfunction. - Page 45 IN20267 - 45 -...
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Page 46: Adjustment And Operation
IN20267 17.9. Adjustment and Operation When the product is supplied with pressure for the first time or when the operating pressure is changed after the product is mounted to the application, operate the product for 1 or more reciprocating operations before starting the operation. Failure to follow this procedure may cause the product to malfunction. -
Page 47: Washing
IN20267 Washing When washing the product with steam, stay within the cylinder temperature range and wash quickly. If the sliding part is washed, the grease may be washed away, reducing the product life. Washing should be as infrequent as possible. When washing the product using a brush, avoid applying excess force to the parts such as the lead wire and plastic cover, as these components are easily damaged. -
Page 48: Maintenance
IN20267 Maintenance Do not disassemble or retrofit the product. Failure or malfunction may result. Perform periodical checks. There is a risk of unexpected failure of components due to the malfunction of equipment and machinery. Turn off the power supply, shut off the air supply, exhaust residual compressed air in the piping and verify the release of air before performing maintenance. -
Page 49: Recovering The Ip Address Of Smc Ethernet Mpc
IN20267 Recovering the IP Address of SMC Ethernet MPC The Ethernet MPC has a factory preconfigured static IP address of (192.168.1.20). Use this procedure when the current IP address of an Ethernet MPC is unknown. The IP address can be modified using the eight switches located under the cover of the Ethernet MPC. - Page 50 IN20267 Figure 18-2 Defualt Switch Position all up - 50 -...
- Page 51 IN20267 Revision History Revision Description Date Author(s) Initial release for Ethernet/IP MPC 010/11/2016 SMC US EPG SMC Corporation of America 10100 SMC Boulevard Noblesville, IN 46060 Phone: 1-800-SMC-SMC1 (1-800-762-7621) URL: www.smcusa.com - 51 -...
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