Page 1 Service Manual Chapter 1 Flo-Gard 6301 Dual Channel Volumetric Infusion Pump Product Code: 2M8064 PUMP PUMP BACK LIGHT SILENCE ALARM PUMPING ALERT ALERT PUMPING ALARM NEXT TOT VOL STATUS TO ENSURE TO ENSURE PROPER SET PROPER SET CLEAR TOT VOL...
Page 2 Baxter. This manual and any information contained within, may not be reproduced, distributed, or transmitted in any form, or by any means, for any purpose, without the express written permission of Baxter. To order additional copies of this manual, or other related manuals, contact your local Baxter Service Center.
Page 3: Table Of Contents
Configuration Option Feature ......Overview ........................ 5-1 Reviewing the Configuration Option Settings............5-1 Modifying the Configuration Option Settings............5-2 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 4 Separation of Front and Rear Housings ............8-5 Separation of Printed Circuit Boards ............8-7 Replacement of Front Panel Film ............... 8-8 Replacement of Pump Head Door Cover............ 8-9 Replacement of Pump Door Latch ............8-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 5 Calibration of Output Current Limit by VR2 ..........9-3 Calibration of Output Current Limit by VR1 ..........9-4 Safety Slide Clamp Mechanical Calibration............9-4 Air Sensor Calibration .................... 9-6 Downstream Occlusion Sensor Calibration............9-8 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 6 Theory of Operation ........12-1 Overview ......................12-1 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 7 Multiple Key Combinations....... D-1 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 8 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 9 Figure 11-11 Pump 2 Base Plate with Tube Misloading Detectors ..........11-27 Figure 11-12 Pump 2 Base Plate Assembly..................11-29 Figure 11-13 Pump 2 Base Plate Assembly w/ Pump Mechanism ..........11-33 Figure 11-14 Safety/Slide Clamp Assembly 2 (CCRA1006.A) ............11-36 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 10 Figure 13-17 Slave RAM and Programmable Timer Module ............13-19 Figure 13-18 Motor Driver Circuit - Pump 1................13-20 Figure 13-19 Motor Driver Circuit - Pump 2................13-21 Figure 13-20 CPU PCB (Sensor Block) ..................13-22 viii FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 11 Figure 13-34 Terminal PCB ......................13-36 Figure 13-35 Accessories....................... 13-37 Figure 13-36 Sensors on Pumphead 1 ................... 13-38 Figure 13-37 Sensors on Pumphead 2 ................... 13-39 Figure 13-38 Front Panel Key Assignments .................. 13-40 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 13 Parts List - Safety/Slide Clamp Assembly 2 .............. 11-34 Table 11-15 Power Supply PCB (RDENC100.E) ................11-37 Table 11-16 CPU PCB (CPWBX105.A) ..................11-41 Table 11-17 Parts List for Packaging Materials ................11-45 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 14: Chapter 4 Accessories And Options
Table 11-18 Parts List for Accessories and Options ..............11-46 Table D-1 Multiple Key Combinations..................D-1 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 15: Chapter 1 Introduction
The pump operates on standard 115 VAC 60 Hz electrical power, or on its self-contained rechargeable battery. It is portable and has a panel lock-out feature to prevent tampering. It is designed for use with Baxter’s standard administration sets that contain an “s” as the last character of the code number, for example, 2C5537s.
Page 16: Safety Summary
Baxter device means that person or entity is the manufacturer of that device. Any liability arising from the use of non-Baxter parts is assumed by the entity performing such work. Baxter’s warranty is immediately null and void where non-Baxter parts are used to repair Baxter devices.
Page 17 Tighten fasteners to the torque values specified in the procedures. Do not CAUTION overtighten any fastener. Ensure that connectors are mated and observe the correct orientation. CAUTION 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 18: Warranty Information
Baxter’s sole obligation shall be limited to repair or replacement, at Baxter’s option and expense, of the defective part or unit, excluding batteries, for a period of one year following the date of initial delivery.
Page 19: General Information
Introduction General Information Shipping costs for all units returned to Baxter shall be paid by the customer. The unit must be packed in its original container or in another Baxter approved container that provides adequate protection during shipment. Before shipping any unit for repair, call 1-(800)-THE-PUMP and notify a customer service representative to ensure prompt return of your pump.
Page 20 General Information FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 21: Chapter 2 Description
1 to 1400 mL/hr using a fully charged battery Battery Recharge 8 hours for 80% recharge 16 to 72 hours for full charge, depending upon battery condition AC Power Requirements 110/120V, 60 Hz 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 22: Controls And Indicators
When the word “device” is used in this manual, it refers to the entire FLO-GARD 6301 Dual Channel Volumetric Infusion Pump. Generally, the word “pump” is used to refer to either Pump 1 or Pump 2.
Page 23: Front Controls And Indicators
Resets the total volume delivered to zero when the pump is stopped. 14. TIME Key Enters desired time interval for an infusion during Volume-Time or Rate-Time programming. 15. PRI RATE Key Allows programming of the primary infusion rate. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 24 Allows programming of the secondary infusion rate. 26. Numerical Keypad The numerical values for rate, VTBI, and time are entered with these keys. 27. OPTIONS Key/Legend Enables the device to operate in special modes. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 25: Figure 2-1 Front View Of Pump
CHARGE CHARGE 10 drops. 10 drops. OPTIONS 07-26-26-932 07-26-26-932 RATE START VTBI COMPUTER MONITOR CONTROL Flo-Gard 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP Figure 2-1 Front View of Pump 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 26: Interior Controls And Indicators
It prevents damage to the mechanism during shipment and maintains the proper spring tension. If your hospital does not plan on using the slide clamp feature, Baxter recommends that this plastic insert remain in place during use. See “Spring Retainer Removal” on page 8-22.
Page 27: Figure 2-2 Pump With Door Open
Description Controls and Indicators Door latch Door latch area Figure 2-2 Pump With Door Open 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 28: Rear Controls And Indicators
PORT communications. See the Technical Specifications listed previously in this section. 9. Volume Knob Adjusts loudness of audible alarm and alert tones. The audible alarm cannot be turned completely off. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 29: Figure 2-3 Rear View Of Pump
Description Controls and Indicators VOLUME PANEL LOCK (PUSH) Figure 2-3 Rear View of Pump 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 30 Controls and Indicators 2-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 31: Preparation For Use
The tests listed below were performed at the factory. Functional Inspection 1 • LCD/LED Inspection • Main and backup lithium battery current • Battery low (alarm/alert) • Voltage • Internal inspection • Set time and date 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 32: Charging The Batteries
To charge the batteries, plug the pump into a hospital-grade AC outlet. Verify that the Plug icon lights. Testing New and Recently Serviced Pumps Before placing new and recently serviced pumps into service at your facility, perform the following tests: FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 33: Nurse Call
“Measurement by volume per time” on page 10-13 “Measurement incorporating VTBI option” on page 10-13 If the pump fails to pass any of the tests, contact your Baxter customer representative. If you want to perform additional testing before placing pumps into service, refer to the complete Operational Checkout provided in Chapter 10, “Operational Checkout”.
Page 34 Administration Sets FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 35: Accessories And Options
Terminal Strip PUMP PINOUT RY-NO RY-NO Not Used Not Used RY-NC RY-NC Not Used Not Used Not Used Not Used RY-COM RY-COM SHIELD Ground Figure 4-1 Nurse Call Cable Wiring 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 36 Nurse Call FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 37: Configuration Option Feature
SEC START setting, in the order shown in Table 5-1, starting with Occlusion Alarm Level. To exit the inspection mode, press the key or press STOP TIME simultaneously. TOT VOL/STATUS 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 38: Modifying The Configuration Option Settings
Configurable Settings Factory Parameter Description Setting Options Settings 1. Alarm Log: Clear alarm/failure codes of Pump 1 or Pump 2. Select 1 or 2 to clear the corresponding pump’s alarm log. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 39 999, the maximum secondary rate matches the value of the maximum primary rate. 10. Maximum VTBI: The maximum volume that either pump can be 1 - 9999 mL 9999 mL programmed to infuse. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 40 1.09 or later. and the message INSERT SLIDECLAMP is displayed. The pump continues pumping. 3: ALARM (An audible alarm occurs and the message INSERT SLIDECLAMP is displayed. The pump does not operate.) FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 41 18. Time Setting: Set the real time clock in hours and minutes (military —— Central time 00:00 - 23:59). Standard Time-CST 19. Date Setting: Set the date using the Month/Day/Year format. —— Current date-CST 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 42 Modifying the Configuration Option Settings FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 43: Chapter 6 Routine Maintenance
Overview This chapter contains a table describing preventive maintenance which should be performed on the FLO-GARD 6301 Dual Channel Volumetric Infusion Pump. The maintenance procedures outlined in this section may be performed in the hospital. When an abnormal condition occurs which is not correctable by performing the following procedures, remove the pump from service and troubleshoot it in accordance with Chapter 7, “Troubleshooting”, or return it...
Page 44: Table 6-1 Recommended Cleaning Solutions
Clean all surfaces in the pump head which may contact the tubing. Clean all surfaces of the air sensor located just above the safety clamp. This area must be completely dry and free of foreign matter prior to reuse. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 45: Battery Charging
“Calibration”. Main Battery Recharge by plugging into a 115 VAC outlet for at least 16 hours. Check that the Plug Icon is illuminated during this time. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 46 Schedule: Every 6 months or as required Battery check Perform the Battery Check described in Chapter 10, “Operational Checkout” every 6 months after the first year following battery installation/ replacement. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 47: Chapter 7 Troubleshooting
When troubleshooting the pump, do not inject or apply signals unless the CAUTION procedures herein specifically instruct you to do so. Damage to the pump or its subassemblies could result. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 48: Maintenance Flowchart
OF CHAPTER 10 PUMP PERFORMANCE PLACE PUMP IN ACCEPTABLE SERVICE TROUBLESHOOT IN ACCORDANCE WITH CHAPTER 7 REPAIR IN ACCORDANCE WITH CHAPTER 8 RECALIBRATE IN ACCORDANCE WITH CHAPTER 9 Figure 7-1 Maintenance Flowchart FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 49: Determing The Software Version
Table 7-1 the alarms and the possible causes of each. In all cases, fluid infusion is halted. Appropriate troubleshooting is discussed throughout the rest of this chapter. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 50: Table 7-1 Alarm Messages
To clear this alarm, open the pump door and insert the Note: This alarm option is available slide clamp into the slot. Close the door. only on pumps running software versions 1.09 or later. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 51: Alerts
PRI or SEC Enter a rate within the range selected through the configuration option. The pump cannot be START started when Hi or Lo is displayed in a rate display. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 52: Table 7-2 Alert Messages
CLR to erase the profile; press NEXT to review the rest of the profile; press PRI RATE or PRI VTBI to modify this step; press OPTIONS to leave the PDP mode. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 53: Failure Identification Codes
“Automatic Test Mode 2: Calibration Mode 2” on page 9-16, respectively). Modes 3 through 10 are described briefly in the following paragraphs. The procedure to access any of the automatic test modes is as follows: 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 54: Automatic Test Mode 3: Manufacturing Test Mode
The pump stops automatically one hour after the key was PRI START pressed. While the pump is running, the air sensor and the upstream and downstream occlusion sensors are disabled. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 55: Automatic Test Mode 4: Aging Mode
Therefore, the display 0001 02:21 represents 102 hours and 21 minutes. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 56: Automatic Test Mode 7: Pumping Sensor Monitoring Mode
After exiting test mode, the downstream occlusion sensor level reverts to the original configuration setting. Rate and VTBI information may be programmed manually. 7-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 57: Failure Identification Code Troubleshooting Table
Perform “Automatic Test Mode 1: Perform “Safety Slide Clamp Calibration Mode 1” on page 9-14, Mechanical Calibration” on page steps 1 through 9. 9-4. 7-11 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 58 Ensure communication cable is PC for a given period plugged in and/or the cable is wired correctly. Correct problems with PC software. 7-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 59 Check connector CNBUS1/ Repair or replace CNBUS1/ agree. CNBUS2 for proper connection CNBUS2 if necessary. and continuity. Replace CPU board. Replace Sensor board. Failure in occlusion circuit. None Replace CPU board. 7-13 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 60 Check that front panel is panel. not damaged. Master CPU received an abnormal Check HIC302 on CPU board for Replace CPU board. power ON/OFF signal. proper function. 7-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 61 Turn pump off and back on. If failure recurs, replace CPU interrupt. board. Master CPU received an OCI Turn pump off and back on. If failure recurs, replace CPU interrupt. board. 7-15 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 62 8 and 9 did not complete Replace Sensor board. in 72 μS. Abnormal battery recharging Check calibration of DC Power Recalibrate the board. If failure voltage. Supply board. recurs, replace CPU board. 7-16 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 63 Replace Sensor board. mounting. Replace CPU board. No acknowledgment message Turn pump off and back on. If failure recurs, replace CPU from Slave CPU for three board. communication trials. 7-17 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 64 Turn pump off and back on. If failure recurs, replace CPU board. Undefined failure code received Turn pump off and back on. If failure recurs, replace CPU from Slave CPU. board. 7-18 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 65: Troubleshooting Chart
Pressing a START key causes a Power the pump off and on again. If the problem persists, recharge the BATTERY LOW alarm. battery. Repair as required. If the problem persists, replace the battery. 7-19 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 66 Replace CPU board. The backlight is off when the pump is Press the BACKLIGHT key as long as running on internal battery power. required to view the pump settings. 7-20 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 67 Check CNDISP for proper connection Replace Sensor board. and continuity. Replace Display board. PUMPING LED(s) do(es) not light. Check CNDISP for proper connection Replace Sensor board. and continuity. Replace Display board. 7-21 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 68 Backup buzzer does not activate Check that the buzzer wiring is Plug in connector. during self test. connected. Replace fuse. Check for an open fuse on the battery Replace backup buzzer. wire harness. 7-22 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 69 Clean the sensor with cotton swabs dampened with one of the agents listed in Table 6-1. Remove fibers or foreign particles. Do not use hard instruments for cleaning. 7-23 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 70 Check for worn or missing friction Replace worn or defective parts on the on the IV pole. pad. clamp as necessary. Check the clamp for worn threads and other worn or defective parts. 7-24 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 71 60° and Raise or lower the temperatures. 100°F (15.5° and 37.7°C). Replace broken parts if required. Check for broken safety clamp spring and/or broken safety clamp. 7-25 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 72 Verify air sensor calibration in accordance with “Automatic Test Mode 2: Calibration Mode 2” on page 9-16 steps 2 through 9. Repair or replace the occlusion sensor. 7-26 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 73 The interval between audible alarm Change the interval for alert and/or tones is too long. alarm tones to the desired value through the configuration option. 7-27 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 74 Troubleshooting Chart 7-28 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 75: Chapter 8 Removal/Replacement Procedures
Any liability arising from the use of non-Baxter parts is assumed by the entity performing such work. Baxter’s warranty is immediately null and void where non-Baxter parts are used to repair Baxter devices.
Page 76: Recording The Configuration Option Settings
NEXT SEC START sequentially. Record the configuration settings. Exit the configuration inspection mode by pressing TIME TOT VOL/ again or press Pump 2’s key. STATUS STOP FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 77: Torque Specifications
Items 26 and 27 in Figure 11-5 6 kgf-cm (5.2 in-lbs) Items 26 and 27 in Figure 11-10 6 kgf-cm (5.2 in-lbs) Main battery Item 26 in Figure 11-4 9 kgf-cm (7.8 in-lbs) 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 78: Disassembly/Reassembly
Item 25 in Figure 11-4 7 kgf-cm (6.1 in-lbs) Disassembly/Reassembly Disassembly of the FLO-GARD 6301 Dual Channel Volumetric Infusion Pump is limited to the field replaceable units (FRUs) as shown in the figures in Chapter 11, “Illustrated Parts Breakdown”. Use only the approved replacement parts listed in Chapter 11, “Illustrated Parts Breakdown”.
Page 79: Separation Of Front And Rear Housings
Make sure that the connector flange is unlocked and reconnect the ribbon cable connector CNI/F on the CPU PCB. Push in the flange to hold the ribbon cable in place. Reconnect CN1 on the power supply board. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 80 7.17 them to 9 kgf-cm (7.8 in-lbs) with a torque screwdriver. Perform the Operational Checkout procedures in Chapter 10, 7.18 “Operational Checkout” if no other repairs are to be performed. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 81: Separation Of Printed Circuit Boards
The function of the four printed circuit boards can be checked outside of the front housing as long as all the connectors are properly connected. Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 82: Replacement Of Front Panel Film
40 to 50 seconds per edge. Remove the masking tape before the silicone starts to form a skin. Keep the pump on its back for 30 – 45 minutes. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 83: Replacement Of Pump Head Door Cover
Proceed to the next step. 3.10 Note: If this does not stop the clicking you need to check for the source in other areas such as a loose motor coupling or a misaligned motor. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 84: Replacement Of Pump Door Latch
(item 6), and the other thin washer (item 8) on the door latch pin. Insert the pin into the hole in the pump door. Open the pump door slightly. 8-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 85: Replacement Of The Pump Door Or Pump Door Assembly
Calibrate in accordance with “DC Line Voltage Calibration” on page 9-1 through “Downstream Occlusion Sensor Calibration” on page 9-8. Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 8-11 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 86: Replacement Of Pump Head Assembly
CAUTION be torqued to 9 kgf-cm (7.8 in-lb). The screw (Figure 11-2 , item 13) for the pump head ground wire must be torqued to 7 kgf-cm (6.1 in-lb). 8-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 87: Replacement Of Upstream Occlusion Sensor
Calibrate in accordance with “DC Line Voltage Calibration” on page 9-1 and “Upstream Occlusion Sensor Calibration” on page 9-10. Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 8-13 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 88: Replacement Of Downstream Occlusion Sensor Assembly
Be sure not to cut or nick any other wires during this process. Removing two cable ties usually frees the cable but, in some instances, more need to be removed. They are replaced with new cable ties upon completion of these steps. 8-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 89: Replacement Of Force Sensing Resistor (Fsr) Devices For Tube Misloading Sensors
“Operational Checkout”. Replacement of Force Sensing Resistor (FSR) Devices for Tube Misloading Sensors Note: When the repair requires replacement of the FSR, replace the pair of FSRs. 1. Interlink Electronics 8-15 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 90 Loosely attach a new tube misloading sensor to the pump base plate. Ensure that it fits within its recess and does not override the pump head area. Do not attach the sensor firmly to the pump base plate yet. 8-16 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 91: Replacement Of Pump Motor
Carefully remove the two springs (Figure 11-8 or Figure 11-13 , item 9) above the motor coupling. Remove two screws (Figure 11-9 or Figure 11-14 , item 30) that secure the motor holding plate to the safety/slide clamp assembly. 8-17 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 92 Be sure that the fingers are in the finger box and the motor 18.2 holding plate is properly installed in the groove of the safety/ slide clamp assembly (Figure 11-8 or Figure 11-13 , item 1). 8-18 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 93: Replacement Of Safety/Slide Clamp Assembly
Separate the front and rear housings in accordance with “Separation of Front and Rear Housings” on page 8-5. Remove the pump motor in accordance with “Replacement of Pump Motor” on page 8-17. 8-19 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 94 Inspect for a white or yellow dot on the side of the slide clamp assembly (nearest the middle of the device) and on the FPC terminal PCB (see Figure 8-2 for location). If a dot is present, proceed to step 15. 8-20 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 95: Figure 8-2 Location Of Yellow Or White Dot
Install the six screws (Figure 11-6 or Figure 11-11 , item 19). Tightening torque is 6 kgf-cm (5.2 in-lb). Install the two motor holding plate screws (Figure 11-9 or Figure 11-14 , item 30). Tightening torque is 6 kgf-cm (5.2 in-lb). 8-21 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 96: Spring Retainer Removal
Instructions for installing the spring retainer are provided below. 8-22 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 97: Replacement Of Back Plate
Press the back plate a few times from the inside of the door to ensure smooth operation. Tighten the screws to 6 kgf-cm (5.2 in-lb). 8-23 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 98: Replacement Of Battery
Be careful not to pinch wires between the front housing and battery compartment CAUTION cover. Be sure to place the battery cover seal (Figure 11-4 , item 13) appropriately in the CAUTION groove located on the rear housing. 8-24 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 99: Replacement Of Main Power Fuse
(Figure 11-3 , item 1) between the power supply board and the bosses for it. Tightening torque for the four screws (Figure 11-3 , item 21) securing the board is 7 kgf-cm (6.1 in-lb). Connect CN1. 8-25 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 100: Replacement Of Cpu Board
Stand the printed circuit cards upright and remove the five screws (Figure 11-2 , item 15) securing the corners and right center of the display board. Carefully disconnect connector CNDISP and remove the display board from the sensor board. 8-26 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 101: Replacement Of Audible Alarm/Alert Board
(item 2) to the rear housing. Remove the board. Reassemble in reverse order. Tightening torque for item 21 is 7 kgf-cm (6.1 in-lb). Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 8-27 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 102: Replacement Of Terminal Board
Route the wires underneath the transformer mounting bracket (Figure 11-3 , item 8) and the insulation film (Figure 11-3 , item 24) under it before replacing the bracket.) 8-28 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 103: Replacement Of Panel Lock Switch
Separate display board in accordance with “Replacement of CPU Board” on page 8-26. Cut the tie wrap holding the lithium battery on the display board (Figure 11-2 , item 2). Disconnect connector CN304 and remove the lithium battery. 8-29 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 104: Tube Guide Shim Installation
Prism 454 adhesive to the tube guide surfaces to which the shim is to be bonded. To achieve a good bond you must apply adhesive to all of the shaded areas (see Figure 8-3). 8-30 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 105: Figure 8-3 Adhesive Application
Perform the Operational Checkout in Chapter 10, “Operational Checkout”. 8-31 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 106: Lcd Cushion Installation
Pump 1. Figure 8-5 LCD Cushion Placement (Inside View) Note: The LCD cushion is installed on the inside of the case housing not on the LCD. 8-32 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 107: Software Installation
Turn off the pump and disconnect it from AC power. Remove the four corner screws (Figure 11-4 , item 26) that hold the battery access cover (Figure 11-4 , item 3) in place. 8-33 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 108: Pole Clamp Tightening Instructions
The recessed area in the housing for the pole clamp body must be clean. The three mounting screw holes in the housing must not show signs of cracking. The ground wire must be attached to the center screw. 8-34 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 109 If not already present, apply an upgrade label (Part no. 072601047) between the feet on the front case half. Use indelible ink (permanent marker) and mark box number 2. Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 8-35 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 110 Disassembly/Reassembly 8-36 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 111: Chapter 9 Calibration
Pin 8 (top pin) of the CNTEST1 connector is signal ground. Connect a voltmeter to Vmain (pin 6) with the pump powered off, the reading should be: 13.65 ±0.15 VDC 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 112: Dc Line Voltage Calibration
Digital voltmeter: 4.5 digits with ±0.1% accuracy at 20 VDC range and ±3% accuracy at 100 - 135 VAC range. • DC ammeter: 2 ADC in 0.01 A increments. • Resistive load as shown in Figure 9-1 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 113: Calibration Of Output Current Limit By Vr2
Adjust the variable transformer output to 120 VAC. The 14.9 voltage may be checked with an ordinary tester with ±3% accuracy. Adjust the potentiometer until the output current is 1.40 A. 14.10 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 114: Calibration Of Output Current Limit By Vr1
Lay the 0.045 in. (1.15 mm) pin gage in the section of the pump head as shown below. Make sure that the end of the pin gage extends about 1/4” from the bottom of the pump head. FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 115: Figure 9-2 Safety Slide Clamp Adjustment
If no excess shims or damage are noticed, replace the safety clamp plate with a thinner plate (part no. S054643) and retest. If excess shims are installed, remove one and retest. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 116: Air Sensor Calibration
If the white tubing guide shim or letter “A” is not present, go to “Tube Guide Shim Installation” on page 8-30 to install the tubing guide shim. For FLO-GARD 6301 pumps with serial numbers less than 83030018 but not ending in FA, a modification to the air sensor assembly is also necessary.
Page 117 Open and close the pump door two more times and wait 2 minutes. Verify that both NORM and MIN values are within the range of 410 and 470. Note: Apply Red Glpt to VR801 and VR802. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 118: Downstream Occlusion Sensor Calibration
Exit Test Mode 2 by pressing the key. ON-OFF/CHARGE Prime and load a Baxter “s” suffix standard administration set. See “Administration Set Preparation” on page 10-2, steps 1-6. Using the precision syringe, introduce an air bubble (25 μL for MIN setting, or 50 μL for NORM setting) into tubing just above the pump...
Page 119 Failure Identification Code appears in the lower right corner of the Main Display. The Failure Identification Code should be 2 or 3. Turn off the pump and reassemble the pump door cover. 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 120: Upstream Occlusion Sensor Calibration
Install the pump head door cover. See “Replacement of Pump Head Door Cover” on page 8-9. Turn off the pump. 2.10 The following procedure confirms that the calibration is correct. 9-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 121: Slide Clamp Sensor Calibration
Use a cotton-tipped swab dampened with water to clean the safety clamp sensor. This sensor is located approximately 1/4” in at the upper left of the slide clamp slot. Repeat with a second dampened swab. 9-11 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 122 (“Replacement of Safety/Slide Clamp Assembly” on page 8-19). Apply a thin film of Red Glpt to VR802 to lock it in position. Perform the Operational Checkout procedures in Chapter 10, “Operational Checkout”. 9-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 123: Verifying Calibration Values
NORM and MIN Air Sensor Calibration with Air Filled Tubing NORM < 11 NORM and MIN Air Sensor Calibration with No Tube NORM < 40 FSR Verification with Pump Door Open RIGHT 500-820 LEFT 9-13 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 124: Automatic Test Mode 1: Calibration Mode 1
If the value is within specification, proceed to the next step. If the value is out of specification, perform “Upstream Occlusion Sensor Calibration” on page 9-10, steps 2 and 3. 9-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 125 “DC Line Voltage Calibration” on page 9-1. If the MB display is within specification as described in step 10, the main battery should be replaced per “Replacement of Battery” on page 8-24. 9-15 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 126: Automatic Test Mode 2: Calibration Mode 2
If the pump is not in Test Mode 2, turn off the pump and repeat this step. Load a Baxter “s” suffix standard administration set and prime it with fluid. Close the pump door. Ambient and solution temperatures must be between 72°...
Page 127 Follow steps 14 through 18 to check that the tube misloading sensor outputs in SEC RATE and SEC VTBI windows are within specification. Load a Baxter “s” suffix standard administration set and prime it with fluid. With the pump door open, check the FSRR value (at SEC RATE window) and the FSRL value (at SEC VTBI window).
Page 128: Slide Shaft Sensor Calibration
Turn the pump on and adjust potentiometer VR501 until the meter reading is 5.000V ±0.010 V. Disconnect all test equipment. Install the EPROM cover and battery, see “Replacement of Battery” on page 8-24. 9-18 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 129: Chapter 10 Operational Checkout
As part of a thorough checkout, verify the calibration values as indicated in Chapter 9, “Calibration”. The following test equipment is required to perform the operational checkout procedures: Baxter Continu-Flo “s” suffix administration set with at least one Y-site Secondary administration set Solution containers (such as distilled/sterile water) Precision gas-tight 250 μL syringe (Hamilton #1725 or equivalent)
Page 130: Exterior Inspection
Using a solution filled container (distilled/sterile water, etc.) and a Baxter Continu-Flo administration set with at least one Y-site, prepare the administration set according to instructions accompanying the set. Splice a tubing segment (part no. 03-02-92-479) into the middle of the administration set.
Page 131: Self Test
• The backup buzzer will turn on after the main buzzer turns off. • When the backup buzzer turns off, all LEDs will turn off. 10-3 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 132 Power on the other pump. Verify all that all segments of the Main Display LEDs are lit. Reconnect the device to AC power. Verify that the plug icon is lit and that the battery icon is OFF. 10-4 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 133: Door Open Alarm Test
2 (ON or ALERT) or 3 (ALARM). If necessary, remove the spring retainer and enter the modify configuration mode to configure INS CLAMP to option 2 (ON or ALERT) or 3 (ALARM). 10-5 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 134 With the device ON, open the door and fully insert the slide clamp of a primed Baxter “s” suffix standard administration set into the slide clamp slot. Press the red safety clamp arm until it locks open, and load the set into the pump mechanism.
Page 135: Air Alarm Test
Chapter 8, “Removal/Replacement Procedures”. Perform this test to verify air detection. Prime and load a Baxter “s” suffix standard administration set with one Y-site above the pump. Follow “Administration Set Preparation” on page 10-2, steps 1 through 6.
Page 136: Fsr Check
Note the left and right FSR values displayed when the pump is plugged If the values are within 10 counts in the readings, proceed to the next step. If there is a jump of more than 10 counts in the readings: 10-8 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 137 Verify that the message display shows CHECK SET LOADING, the ALARM LED blinks on and off, and the audible alarm tone is sounding. Record the result on the data sheet. 10-9 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 138: Downstream Occlusion Testing
Perform the following steps at room temperature to ensure proper operation of the downstream occlusion sensor. Prime and load a Baxter “s” suffix standard administration set. See “Administration Set Preparation” on page 10-2, steps 1 through 6. Start the pump at a rate of 200 mL/hr with a VTBI of 20 mL. Allow the pump to deliver at least 5 mL.
Page 139: Battery Check
Plug the battery into AC power for at least 16 uninterrupted hours before proceeding to the next step. Load a primed Baxter “s” suffix standard administration set into the pump. Set the pump’s PRI RATE to 1901 mL/hr and PRI VTBI to 4800 mL and start both pumps.
Page 140: Electrical Safety Tests
Accuracy Test” on page 10-14), or one of the shorter tests (“Measurement by volume per time” on page 10-13 or “Measurement incorporating VTBI option” on page 10-13). The One-Hour Accuracy Test should be performed if either of the shorter tests fail. 10-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 141: Measurement By Volume Per Time
“Administration Set Preparation” on page 10-2. Note: An unused section of a Baxter “s” suffix standard administration set or calibra- tion tubing (part no. 03-02-92-479) can also be used for these tests. Mark the section of the tubing in the pump to indicate that the segment has been used.
Page 142: One-Hour Accuracy Test
Replace any pump head that fails this test and be sure to clearly identify it as having failed the One-Hour Accuracy Test. 10-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 143: Chapter 11 Illustrated Parts Breakdown
Overview This section includes illustrations and parts lists required to identify any replaceable part in the FLO-GARD 6301 Dual Channel Volumetric Infusion Pump. Each illustration is keyed to a parts list, which lists each component shown in the figure by part number and description. The quantity per assembly is also shown.
Page 144: Figure 11-1 Front Housing Assembly (F059990006) - Front View
F044620002 SPRING, Retainer XBPUF30P.A 4009310009 SCREW, Pan Head, M3X20 See Figure 11-5 Pump Head with door open See Figure 11-10 Figure 11-1 Front Housing Assembly (F059990006) - Front View 11-2 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 145: Table 11-2 Parts List - Front Housing Assembly (F059990006)
SCREW, Pump Head, M3X6 XUPSD30P.B 4009310020 SCREW, Pan Hd-Tapping, M3X8 XWHSD300.C 4009330001 WASHER, Rubber Foot M3 XEPSD30P.A 4009310018 SCREW, Pan Head, M3X8 UBATL100.A 5009480002S BATTERY, Lithium PSEL1008.A 3004090005 SEAL, Dust, LCD 11-3 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 146: Figure 11-2 Front Housing Assembly (F059990006) - Rear View, Internal
Overview Figure 11-2 Front Housing Assembly (F059990006) - Rear View, Internal 11-4 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 147: Table 11-3 Parts List - Rear Housing Assembly
SCREW, Pan Head-M4X8 w/ washer assy XUPSD30P.B 4009310020 SCREW, Pan Hd-Tapping M3X8 XUPSD40P.A 4009310021 SCREW, Pan Hd-Tapping M4X8 XWHSD300.C 4009330001 WASHER, Rubber Foot-M3 PZETL102.i 3004010009 FILM, Power Trans Insulation XEPSD30P.A 4009310018 SCREW, Pan Hd-M3X8 11-5 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 148: Figure 11-3 Rear Housing Assembly, Internal
Overview Figure 11-3 Rear Housing Assembly, Internal 11-6 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 149: Table 11-4 Parts List - Rear Housing Assembly
LABEL, Panel Lock & Alarm Volume 0726A1201 07-26-A1-201 LABEL, Battery UBAT1008.A 5009480003 BATTERY, Lead Acid XBBSD30P.B 4009310010 SCREW, Binder Head, M3X12 XBBSD40P.D 4009310012 SCREW, Binder Head, M4X10 XBPBN26P.A 4009310006 SCREW, Pan Head, M2.6X8 11-7 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 150 XBPSD30P.V 4009310008 SCREW, Pan Head, M3X14 XBSUW40P.A 4009310016 SCREW, Flat Head, M4X8 XBTSN30P.A 4009310017 SCREW, Truss, M3X8 XWHUZ400.A 4009330013 WASHER, Pole Clamp Shaft M4.5 XXHUW40L.A 4009310022 SCREW, Allen, M4X8 11-8 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 151: Figure 11-4 Rear Housing Assembly, External
Illustrated Parts Breakdown Overview 36a,36b 32,32a Figure 11-4 Rear Housing Assembly, External 11-9 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 152: Table 11-5 Parts List - Pump Head 1 Door Assembly (F059120016)
LABEL, Tube Loading B, P1 XBPSD20P.C S048933 SCREW, Pan Head , M2X8 w/ washer assy XBSUZ30P.A S048987 SCREW, Flat Head, M3X6 XBSUZ30P.F S048966 SCREW, Flat Head, M3X10 XBSUF30P.A 4009310014 SCREW, Flat Head, M3X12 11-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 153: Figure 11-5 Pump Head 1 Door Assembly (F059120016)
072626932 072623932 Front Door Information Label Note: See “Safety Slide Clamp Mechanical Calibration” on page 9-4. 1, 11 15 or 32 Figure 11-5 Pump Head 1 Door Assembly (F059120016) 11-11 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 154: Table 11-6 Parts List - Pump 1 Base Plate Assembly
SCREW, Flat Head, M3X8 PZETL102.B S050045 TAPE, Conductive, Finger PBOX1004.A S048432 BOX, Finger OiCMP32T.G S048895 WASHER, M3 XBPSD30P.K S048940 SCREW, Pan Head, M3X8 BLBRCASSY2 S048663 BLOCK, Mounting Assembly, Pump 1 11-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 155: Figure 11-6 Pump 1 Base Plate Assembly With Tube Misloading Detectors
Illustrated Parts Breakdown Overview 11 10 11 10 Figure 11-6 Pump 1 Base Plate Assembly with Tube Misloading Detectors 11-13 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 156: Table 11-7 Parts List - Pump 1 Base Plate Assembly - Rear
PLATE, Ground, Upstrm Occl. Sensor CCILZ100.A S048011 COIL, Occl. Sensor Assy RCORF100.D S048013 CORE, Occlusion Sensor S048992 S048992 SENSOR, AIR, ASSY-P1 TLABH109.B 07-26-01-088 LABEL, Safety Clamp XBSUF20P.A S048962 SCREW, Flat Head, M2X10 11-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 157: Figure 11-7 Pump 1 Base Plate Assembly - Rear
Illustrated Parts Breakdown Overview Figure 11-7 Pump 1 Base Plate Assembly - Rear 11-15 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 158: Table 11-8 Parts List - Pump Base Plate Assembly
SCREW, Pan Head, M3X55 XJPSF20P.A S048955 SCREW, Pan Head, M2X6 XWSSD200.A S048879 WASHER, Spring, Optocoupler PCB XWSSD300.B S048899 WASHER, M3 XXXSP30L.A S048876 SCREW, M3X3 XXXSP30L.B S048890 SCREW, Set, M3X4 11-16 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 159 S048473 Harness, Tube Misload Detector QCNW1098.A S048474 Harness, Slide Clamp Sensor 1 & 2 QCNW1099.A S048475 Harness, Slide Clamp Sensor 1 & 2 Ext. QCNW1100.A S048476 Harness, Optocoupler PCB 11-17 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 160 Harness, Door Sw PCB, P1 QCNW1120.A S048653 Harness, Upstream Occlusion Sensor-P1 QCNW1121.A S048654 Harness. Downstream Occlusion Sensor P1 QCNW1122.A S048655 Harness, Air Sensor Input, P1 QCNW1123.A S048656 Harness, Air Sensor Output, P1 11-18 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 161: Figure 11-8 Pump 1 Base Plate Assembly W/ Pump Mechanism
Illustrated Parts Breakdown Overview 24 13 42 40 38 Figure 11-8 Pump 1 Base Plate Assembly w/ Pump Mechanism 11-19 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 162 Pin, Release Pin NSFTD103.C S048451 Shaft, Safety Latch NSFTD103.D S048452 Shaft, Safety Clamp PSLPD100.C S048645 Seal, Safety Clamp, P1 PZETL101.B S048464 Film, Insulation, PCB PZETL102.D 3004010007 FILM, FPC Insulation-P1 11-20 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 163: Table 11-9 Parts List - Safety/Slide Clamp Assembly 1
Screw, Flat Head, M2X6 XJPSD30P.A S048953 Screw, Pan Head, M2X6 XJPSF20P.B S048954 Screw, Pan Head, MSX4 XJPSF20P.A S048955 Screw, FPC S048623 S048623 Slide Clamp Sensor S050101 S050101 Photo Sensor 11-21 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 164: Figure 11-9 Safety/Slide Clamp Assembly 1 (Ccra1005.A)
Overview Figure 11-9 Safety/Slide Clamp Assembly 1 (CCRA1005.A) 11-22 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 165: Table 11-10 Parts List - Pump Head 2 Door Assembly (F049120021)
LABEL, Tube Loading A, P2 TLABZ110.C S047930 LABEL, Tube Loading B, P2 XBPSD20P.C S048933 SCREW, Pan Head, M2X8 w/ washer assy XBSUZ30P.A S048987 SCREW, Flat Head, M3X6 XBSUZ30P.F S048966 SCREW, Flat Head, M3X10 11-23 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 166 Plate Safety Clamp, 1.0 mm Thickness (See Note Below) Optional 072623931 072623931 Inside Door Information Label 072623932 072623932 Front Door Information Label Note: See “Safety Slide Clamp Mechanical Calibration” on page 9-4. 11-24 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 167: Figure 11-10 Pump Head 2 Door Assembly (F049120021)
Illustrated Parts Breakdown Overview 1, 11 15 or 32 Figure 11-10 Pump Head 2 Door Assembly (F049120021) 11-25 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 168: Table 11-11 Parts List - Pump Head 2 Base Plate Assembly
SCREW, Flat Head, M3X8 PZETL102.B S050045 TAPE, Conductive, Finger PBOX1004.A S048432 Finger Box OiCMP32T.G S048895 Washer, M3 XBPSD30P.K S048940 Screw, Pan Head, M3X8 BLBRCASSY1 S047945 BLOCK, Mounting Assembly Pump 2 11-26 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 169: Figure 11-11 Pump 2 Base Plate With Tube Misloading Detectors
Illustrated Parts Breakdown Overview Figure 11-11 Pump 2 Base Plate with Tube Misloading Detectors 11-27 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 170: Table 11-12 Pump 2 Base Plate Assembly
PLATE, Ground, Upstrm. Occl. Sensor CCILZ100.A S048011 COIL, Occl. Sensor Assy RCORF100.D S048013 Core, Occlusion Sensor S048993 S048993 SENSOR, AIR, ASSY-P2 TLABH109.B 07-26-01-088 LABEL, Safety Clamp XBSUF20P.A S048962 SCREWS, Flat Head, M2X10 11-28 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 171: Figure 11-12 Pump 2 Base Plate Assembly
Illustrated Parts Breakdown Overview Figure 11-12 Pump 2 Base Plate Assembly 11-29 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 172: Table 11-13 Parts List - Pump 2 Base Plate Assembly With Pump Mechanism
Screw, Pan Head, M3X55 XJPSF20P.A S048955 Screw, Pan Head, M2X6 XWSSD200.A S048879 Washer, Spring, Optocoupler PCB XWSSD300.B S048899 Washer, M3 XXXSP30L.A S048876 Screw, M3X3 XXXSP30L.B S048890 SCREW, Set, M3X4 11-30 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 173 S048473 Harness, Tube Misload Detector QCNW1098.A S048474 Harness, Slide Clamp Sensor 1 & 2 QCNW1099.A S048475 Harness, Slide Clamp Sensor 1 & 2 ext. QCNW1100.A S048476 Harness, Optocoupler PCB 11-31 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 174 Harness, Door Sw PCB, P2 QCNW1102.A S048478 HARNESS, Upstream Occl. Sensor-P2 QCNW1103.A S048479 Harness, Downstream Occlusion Sensor-P2 QCNW1104.A S048480 Harness, Air Sensor Input, P2 QCNW1105.A S048481 Harness, Air Sensor Output, P2 11-32 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 175: Figure 11-13 Pump 2 Base Plate Assembly W/ Pump Mechanism
Illustrated Parts Breakdown Overview Figure 11-13 Pump 2 Base Plate Assembly w/ Pump Mechanism 11-33 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 176 S048450 Pin, Release Pin NSFTD103.C S048451 Shaft, Safety Latch NSFTD103.D S048452 Shaft, Safety Clamp PSLPD100.B S048456 Seal, Safety Clamp PZETL101.B S048464 Film, Insulation, PCB PZETL101.C S048463 Film, FPC Insulation-P2 11-34 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 177: Table 11-14 Parts List - Safety/Slide Clamp Assembly 2
Screw, Flat Head, M2X6 XJPSD30P.A S048953 Screw, Pan Head, M2X6 XJPSF20P.B S048954 SCREW, FPC XJPSF20P.A S048955 Screw, Pan Head, M2X6 S048623 S048623 Slide Clamp Sensor S050101 S050101 Photo Sensor 11-35 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 178: Figure 11-14 Safety/Slide Clamp Assembly 2 (Ccra1006.A)
Overview Figure 11-14 Safety/Slide Clamp Assembly 2 (CCRA1006.A) 11-36 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 179: Table 11-15 Power Supply Pcb (Rdenc100.E)
Overview Table 11-15 Power Supply PCB (RDENC100.E) Mfg. Part Item Svc. Part # Description OCBPJCJS.A 5009425013 Fuse (F1) OCBPZZ06.A 5009420005 Holder, Fuse (FH 1) OCBPKZ05.A 5009410040 Connector, 2 Pin 11-37 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 180: Figure 11-15 Power Supply Pcb (Rdenc100.E)
CMK-77X R19 R20 CMK-77X C2 C1 ACIN A K A A K A SCR1 Component Side V1 Q3 C1 C2 SCR1 Solder Side Figure 11-15 Power Supply PCB (RDENC100.E) 11-38 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 181: Figure 11-16 Display Pcb (Cpwbn105.D) - Component Side
(ALERT2) LED905 (PUMPING) LED903 (ALERT1) LED906 (PUMPING2) LED902 (ALARM2) LCD902 (PROGRAMING) LCD904 (PROGRAMING) LED908 LED907 (PUMPSEL2) (PUMPSEL1) LED913 (BATTERY) LED910 (OPTIONS) Figure 11-16 Display PCB (CPWBN105.D) - Component Side 11-39 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 182: Figure 11-17 Display Pcb (Cpwbn105.D) - Solder Side
R924 BAXTER R915 R935 R936 C603 R932 R933 R934 R931 Q916 R930 C914 R342 R927 Q913 Q915 R929 CN901 Q914 R928 Figure 11-17 Display PCB (CPWBN105.D) - Solder Side 11-40 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 183: Table 11-16 Cpu Pcb (Cpwbx105.A)
Table 11-16 CPU PCB (CPWBX105.A) Mfg. Part Item Svc. Part # Description QFSH4330.A 5009425004 F201 & F202 Fuse, 1.5A, 125V, SB QFSH8300.A 500942005 F302 Fuse, 1A, 125V VHViCPF1.A 6009590001 IC Protector, 600 mA 11-41 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 184: Figure 11-18 Cpu Pcb (Cpwbx105.A) - Component Side
SL V C002 C406 C105 CNI/F C762 U101 HD63803YF CONDUCTIVE SIDE C760 C102 Q602 C522 CNDISP C514 1 C606 C605 JUMPER1 X501 Figure 11-18 CPU PCB (CPWBX105.A) - Component Side 11-42 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 185: Figure 11-19 Cpu Pcb (Cpwbx105.A) - Solder Side
R545 R501 R335 R218 C219 C213 C321 R703 R701 R707 R722 R546 R711 R721 R702 R706 R705 R712 R215 R216 C704 Figure 11-19 CPU PCB (CPWBX105.A) - Solder Side 11-43 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 186: Figure 11-20 Terminal Pcb (Cpwbn104.B)
C753 R758 R760 ZD751 BAXTER 6003560002 Q753 94VO GTS II Figure 11-21 Backup Audible Alarm PCB Assembly (CPWBN104.C) BZ751 GMB-12 CN753 S4B-XH-A Figure 11-22 Audible Alarm PCB Assembly (CPWBN105.A) 11-44 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 187: Table 11-17 Parts List For Packaging Materials
SPAKA129.C F052720002 FOAM BUFFER, Left SSAKH002.A 3004035007 Polyvinyl Bag 07-19-D1-602 07-19-D1-602 Manual, Operator’s 07-26-A1-202 07-26-A1-202 Slide Clamp Slot Label SSAKA124.A 3004035002 Manual Polyethelene Bag TTAG1003.A 07-26-06-30 Tag, Batt. Recharge 11-45 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 188 UPP Extractor UKOG1021.A 3009090007 Extractor, Wire Harness 722003396 72-20-03-396 Door Shim, FG6X 722003397 72-20-03-397 Adhesive, Loctite Prism 454 3009035001 3009035001 Cable Tie, PLT1M 072601228 07-26-01-228 Lead Bat Disposable Label 11-46 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 189: Overview
The master CPU also handles RS-232 serial communication with an external computer through the communication controller. The slave CPU controls the pump motors via the motor control circuit in three ways: Generates pulses to rotate the motors. 12-1 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 190: Programmable Timer Module (Ptm)
CPU was never received. This indicates a problem with the other CPU. The remaining functional CPU then stops the pumps with visual and audible alarms. 12-2 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 191: I/O Controllers
CPU and converts the following analog signals into digital signals: air sensor outputs, tube misloading sensor outputs, battery voltages, motor currents and the voltage of the CPUs. The digital signals are periodically read by the master CPU. 12-3 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 192: Communication Controller
The moving ferrite core is spring loaded against the administration set. When pressure downstream of the pump increases, the core moves from its original position, which in turn changes the frequency of the oscillator. 12-4 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 193: Tube Misloading Detectors
CPU via the I/O controller. The CPU activates an alert or an alarm (software versions 1.09 or later) when the slide clamp is not loaded and the option has been selected. 12-5 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 194: Battery Low Alert/Alarm Detector
I/O controller. One of eight select lines determines which four keys are read. All normal keypad depressions are decoded by this matrix except the keys, which have special inputs to the ON-OFF/CHARGE power control circuit. 12-6 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 195: Displays
The motor rotation signals are read by the master CPU via the UPP and slave CPU. The sector signals are read by the slave CPU and utilized for controlling motor currents. 12-7 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 196: Dc Power Supply And Power Control Circuit
The master CPU saves necessary data in the back up memory in the RAM (U507) and turns off the Vcpu, Vref and Voth voltages when both pumps are turned off. 12-8 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 197 The RAM (U006) for the slave CPU is not backed up. 12-9 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 198 DC Power Supply and Power Control Circuit 12-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 199: Chapter 13 Diagrams
Diagrams Chapter 13 Overview This section contains all of the schematic and wiring diagrams for the FLO-GARD 6301 Dual Channel Volumetric Infusion Pump. These diagrams are intended only to assist the reader in understanding the theory of operation. 13-1 07-19-B1-729...
Page 200 Overview 13-2 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 201: Figure 13-1 System Block Diagram
Figure 13-1 System Block Diagram 13-3 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 202: Figure 13-2 Rear Housing Wiring Diagram
Figure 13-2 Rear Housing Wiring Diagram 13-4 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 203: Figure 13-3 Front Housing Wiring Diagram
Figure 13-3 Front Housing Wiring Diagram 13-5 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 204: Figure 13-4 Cpu Board Block Diagram
Figure 13-4 CPU Board Block Diagram 13-6 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 205: Figure 13-5 Power Supply Section
Figure 13-5 Power Supply Section 13-7 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 206: Figure 13-6 Dc Power Supply
Figure 13-6 DC Power Supply 13-8 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 207: Figure 13-7 Power Supply Control - Hybrid Circuit
Figure 13-7 Power Supply Control - Hybrid Circuit 13-9 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 208: Figure 13-8 Power Supply Control - Hybrid Circuit
Figure 13-8 Power Supply Control - Hybrid Circuit 13-10 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 209: Figure 13-9 Master Cpu Block Diagram
Figure 13-9 Master CPU Block Diagram 13-11 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 210: Figure 13-10 Master Cpu Schematic
Figure 13-10 Master CPU Schematic 13-12 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 211: Figure 13-11 Upp, Rtc, And Sram Block (Part Of Cpu Board)
Figure 13-11 UPP, RTC, and SRAM Block (part of CPU Board) 13-13 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 212: Figure 13-12 Alarm Control Circuit
Figure 13-12 Alarm Control Circuit 13-14 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 213: Figure 13-13 Address Decoder
Figure 13-13 Address Decoder 13-15 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 214: Figure 13-14 Serial Communication Block
Figure 13-14 Serial Communication Block 13-16 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 215: Figure 13-15 Slave Cpu Block Diagram
Figure 13-15 Slave CPU Block Diagram 13-17 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 216: Figure 13-16 Slave Cpu Schematic
Figure 13-16 Slave CPU Schematic 13-18 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 217: Figure 13-17 Slave Ram And Programmable Timer Module
Figure 13-17 Slave RAM and Programmable Timer Module 13-19 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 218 Figure 13-18 Motor Driver Circuit - Pump 1 13-20 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 219 Figure 13-19 Motor Driver Circuit - Pump 2 13-21 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 220: Figure 13-20 Cpu Pcb (Sensor Block)
Figure 13-20 CPU PCB (Sensor Block) 13-22 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 221: Figure 13-21 Ppi Block #1
Figure 13-21 PPI Block #1 13-23 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 222: Figure 13-22 Ppi Block #2
Figure 13-22 PPI Block #2 13-24 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 223: Figure 13-23 Occlusion Sensing Block
Figure 13-23 Occlusion Sensing Block 13-25 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 224: Figure 13-24 Air Sensing Block
Figure 13-24 Air Sensing Block 13-26 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 225: Figure 13-25 Misload And Slide Clamp Sensors
Figure 13-25 Misload and Slide Clamp Sensors 13-27 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 226: Figure 13-26 Display Pcb
Figure 13-26 Display PCB 13-28 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 227 Figure 13-27 LCD Drivers for Pump 1 13-29 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 228 Figure 13-28 LCD Drivers for Pump 2 13-30 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 229 Figure 13-29 LCDs for Pump 1 13-31 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 230 Figure 13-30 LCDs for Pump 2 13-32 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 231: Figure 13-31 Led Lamps
Figure 13-31 LED Lamps 13-33 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 232: Figure 13-32 Audible Alarm Pcb
Figure 13-32 Audible Alarm PCB 13-34 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 233: Figure 13-33 Backup Buzzer Pcb
Figure 13-33 Backup Buzzer PCB 13-35 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 234: Figure 13-34 Terminal Pcb
Figure 13-34 Terminal PCB 13-36 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 235: Figure 13-35 Accessories
Figure 13-35 Accessories 13-37 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 236 Figure 13-36 Sensors on Pumphead 1 13-38 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 237 Figure 13-37 Sensors on Pumphead 2 13-39 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 238: Figure 13-38 Front Panel Key Assignments
Figure 13-38 Front Panel Key Assignments 13-40 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 239: Appendix A Operational Checkout Data Sheet
Fail Mounting clamp moves freely Pass Mounting Clamp Check Fail Disc and cushion are installed correctly Power cord is secure, undamaged, and is a Baxter-approved part Fail Software Check Master Version Number: Self Test Pump 1 Power Up Self-Test completed successfully...
Page 240 (85μL) Air detected Fail Pass Pump 2 (50μL) No air detected Fail Pass NORM (110μL) Air detected Fail Pass (25μL) No air detected Fail Pass (85μL) Air detected Fail Pass FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 241 Alarm LED flashes < 3 Minutes Audible alarm sounds Pump 2 Pump stops Time to Alarm: "UPSTREAM OCCLUSION" message displays Time to Alarm Alarm LED flashes < 3 Minutes Audible alarm sounds 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 242 Multimeter Calibration Due Date/ID: _________________________________ Electrical Safety Tester Calibration Due Date/ID: _______________________________ Electrical Safety Tests Ground Impedance Ω Ω Ground Impedance < 0.5 Leakage Current Earth Leakage Current < 50 μA μA FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 243 PRI Rate 200mL/ VTBI 35mL 32.5mL-37.5mL 1 Hour Accuracy Test Note: Perform only if pump failed Volume Measurement w/VTBI or Measurement by Volume per Time N/A ______ PRI Rate 125mL/ VTBI 1000mL 116.25mL-133.75mL 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 244 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 245: Appendix B Calibration Verification Data Sheet
Downstream Occlusion Calibration Verification 2967-3039 Value Pump 1: Value Pump 2: Main Battery Calibration Verification 688-714 Value Pump 1: Value Pump 2: Backup Battery Calibration Verification 574-737 Value Pump 1: Value Pump 2: 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 246 FSR Verification with Tubing Misloaded Value Pump 2: RIGHT Value Pump 1: 450 or less Value Pump 2: LEFT Value Pump 1: Value Pump 2: Vcpu 472-579 Value Pump 1: FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 247 Range 1- 1999 mL/hr, record value: Maximum VTBI 9999 mL Range 1- 9999 mL, record value: Flow Check Display Baud Rate 9600 1200 2400 4800 9600 Computer Control Disabled Disabled Off w/Alarm On w/Alarm 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 248 On (Software versions earlier than V1.09) Alert (V1.09 Software or later) Alarm Programmed Delivery Profile Disabled Disabled 5 Hour Memory Semi-permanent memory Time Setting Military Time record value: Date Setting 00/00/00 (mm/dd/yy) record value: FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 249: Appendix D Multiple Key Combinations
“Automatic Test Mode 3: Manufacturing Mfg Test Mode 3 Test Mode” on page 7-8 CLR/TOT VOL + 4 + ON-OFF/CHARGE “Automatic Test Mode 4: Aging Mode” on Aging Test Mode 4 page 7-9 07-19-B1-729 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL...
Page 250 Elapsed Time Test Mode Mode” on page 7-10 CLR/TOT VOL + 0 + ON-OFF/CHARGE “Automatic Test Mode 0: Downstream Downstream Occlusion Occlusion Test Mode” on page 7-10 Test Mode 0 FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07-19-B1-729...
Page 251 07-19-B1-729...
Page 252 This manual was printed on paper stock created with 20% de-inked post-consumer waste fiber and a total of 100% recycled fiber. Baxter Healthcare Corporation Deerfield, IL 60015 USA *0719B17294* © Copyright 2008 Baxter Healthcare Corporation. All rights reserved. Revision B 2/2008...

baxter Flo-Gard 6301 Service Manual

Chapter 4 Accessories and Options

Chapter 1 Introduction

Chapter 2 Description

Chapter 3 Preparation for Use

Accessories and Options

Configuration Option Feature

Chapter 6 Routine Maintenance

Chapter 7 Troubleshooting

Chapter 8 Removal/Replacement Procedures

Chapter 9 Calibration

Chapter 10 Operational Checkout

Chapter 11 Illustrated Parts Breakdown

Chapter 12 Theory of Operation

Chapter 13 Diagrams

Appendix A Operational Checkout Data Sheet

Appendix B Calibration Verification Data Sheet

Appendix C Configuration Options Data Sheet

Appendix D Multiple Key Combinations

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for baxter Flo-Gard 6301