ION F-20 Series User Manual
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ION F-20 Series User Manual

ION F-20 Series User Manual

Online-double conversion 3 phase ups 10/20/30/40kw
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Summary of Contents for ION F-20 Series

  • Page 2: Table Of Contents

    CONTENTS Preface ......................................1 Safety ........................................ 2 1. Function Description ..................................3 1-1. UPS Block Diagram ................................3 1-2. UPS Outlook View .................................. 4 2. Installation and Wiring ................................13 2-1. Storage and Installation Environment ........................... 13 2-2. Unpacking, Removing and Fixing UPS ..........................14 2-3.

  • Page 3: Preface

    Preface Thank you for purchasing the ION F20 series 3 Phase UPS solution. Our equipment complies with the European Community directives for professional equipment and is authorized to use the CE marking. The purpose of this manual is to introduce the operating principles of the UPS and to provide instructions for its safe operation.

  • Page 4: Safety

    Safety  Important Rules Please follow these UPS operating instructions to ensure safe and proper operation. When the UPS is being moved or operated, please ensure that the machine is standing vertically. Do not shake or tip over the machine. Avoid heavy impact. Poor grounding will lead to unexpected current leakage.
  • Page 5 Bypass Input Mains Input Load Battery Input ○ 1 ○ 5 Input Switch Inverter ○ 2 ○ 6 Bypass Switch Static Switch ○ 3 ○ 7 Manual Bypass Switch Charger/Booster ○ 4 ○ 8 IGBT Rectifier Output Switch...

  • Page 6: Ups Outlook View

    1-2 UPS Outlook View  ION F20 10-40kW Front View ○ ○ ○ ○ ○ ○ 3 Control panel with colorful LCD touch screen Ventilation grille ○ ○ 4 Handle with lock Wheels for handling...
  • Page 7  ION F20 10-40kW Right Side View ○ ○ Through hole for the optional parallel communication cable...
  • Page 8  ION F20 10-40kW Interval View ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Parallel Communication Ports ○ 2 HMI Communication Port Communication Selector for service ○ 3 only ○ 4 USB Port for service only Terminal Resistor Setting Switch for ○...
  • Page 9  ION F20 10-20kW Rear View ○ ○ ○ ○ ○ X40: Bypass Input Connections Terminal (R, X20: External Battery Connections ○ 1 ○ 4 S,T , N) Terminal (B+,N,B-) X10: Mains Input Connections Terminal (R, S, ○ 2 T, N) ○...
  • Page 10  ION F20 30-40kW Rear View ○ ○ ○ ○ ○ X40: Bypass Input Connections Terminal (R, S, X20: External Battery Connections ○ 1 ○ 4 T, N) Terminal (B+,N,B-) X10: Mains Input Connections Terminal (R, ○ 2 ○ 5...
  • Page 11  ION F20 60kW Front View...
  • Page 12  ION F20 60kW Left Side View ○ ○ Wheel Type Stationary Type (Without Wheel) ○ 1 Through hole for parallel communication cable...
  • Page 13  ION 60kW Internal View ○ ○ ○ ○ ○ ○ ○ ○ Front Door ○ ○ ○ 1 Parallel Communication Ports ○ 2 HMI Communication Port Communication Selector for service ○ 3 only ○ 4 USB Port for service only Terminal Resistor Setting Switch for ○...
  • Page 14  Rear Side of Front Door View ○ ○ ○ ○ ○ ○ ○ 1 ○ 4 USB Port for Setting Software Output &Input Contacts ○ 2 ○ 5 SD Card Slot RS-232 Port for Setting Software ○ 3 ○ 6 External Battery Temperature Connector Communication Port for Remote Panel Please find the detail descriptions of above items on section 2-5...

  • Page 15: Installation And Wiring

    Installation and Wiring Storage and Installation Environment  Storage Environment  Temperature -20℃~70℃ Relative Humidity ≦95%   Installation Environment A proper installation environment not only ensures the effective operation of the UPS but also reduces the chance of failure and extends service life. Please take the following recommendations into account to select the most suitable environment and reduce the likelihood of accidents.

  • Page 16: Unpacking, Removing And Fixing Ups

    2-2 Unpacking, Removing and Fixing UPS This section describes the unpacking and removing processes for wheel type.  Remove the packing materials and cut straps. Remove the cardboard box. 10-40kW 60kW  Unscrew the fastening rail kits on the front and rear side of 10-40kW, and right and left side of 60kW.
  • Page 17 10-40kW 60kW...
  • Page 18  Raising 2 wheel brakes or expansion foots for remove the UPS from the pallet. Wheel Brake 10-40kW Expansion Foot 60kW...
  • Page 19  Block the wheels breaks or adjust the expansion foots to fix the UPS. Wheel Brake 10-40kW Expansion Foot 60kW  Floor Fixing for 10-40kW It is possible to reuse the fastening rail kits to fix the UPS to the floor.
  • Page 21  Floor Fixing for 60kW Stationary Type(Without Wheel)
  • Page 22  Floor Fixing for 60kW Wheel Type It is possible to reuse the fastening rail kits to fix the UPS to the floor.

  • Page 23: General Requirement For Ventilation And Maintenance

    2-3 General Requirement for Ventilation and Maintenance During installation ensure that the following conditions are met.  Keep at least 1000 mm of free space in front of the UPS for air flow and future maintenance purposes.  Keep at least 300mm of free space in rear of the UPS for air-flow space. ...

  • Page 24: Power Cables Connections

    2-4 Power Cables Connections  Power Cable Sizing The drawing below shows the positions of power terminals. Output Battery Mains Bypass 主輸入 10-20kW Power Terminal Positions Output Mains Battery Bypass 主輸入 30-40kW Power Terminal Positions Output Battery Mains Bypass 主輸入 (Ground) (Ground) (Ground)
  • Page 25 • Maximum Current Maximum Max. Max. Battery Input/Output Output Power Input Output/Bypass Discharge Voltage Current Input Current Current 10kVA/10KW 19 A 15 A 35 A 20kVA/20KW 38 A 30 A 69 A 380 V 30kVA/30KW 57 A 46 A 103 A 40kVA/40KW 75 A 61 A...
  • Page 26 • Recommended Circuit Breaker Size Input/Output Output Power Mains Input Output/Bypass Input Voltage 10kVA/10KW 30 A 25 A 20kVA/20KW 65 A 50 A 380 V 30kVA/30KW 95 A 80 A 40kVA/40KW 125 A 105 A 60kVA/60KW 185 A 160 A 10kVA/10KW 30 A 25 A...
  • Page 27  Electrical System Connections • UPS with single Input 3P+N Load • UPS with single input and isolation transformer 3P+N Load • UPS with dual inputs 3P+N 3P+N Load...
  • Page 28 • UPS with dual inputs and isolation transformer 3P+N 3P+N Load 3P+N 3P+N Load 3P+N 3P+N Load Note : You have to install an isolation transformer on one of the inputs if the two power system are different.
  • Page 29 • UPS in parallel, use separate battery 3P+N Load • UPS in parallel, use common battery 3P+N Load...
  • Page 30 • UPS in parallel with output transformer Please do not use separate output transformer for each UPS. A common output transformer is recommended. 3P+N Load 3P+N Load...
  • Page 31 • Converter Mode Please do not connect the bypass input. 3P+N Load 3P+N Load Note : Up to 6 units can be operated in parallel for Converter Mode operation and common battery function is available.

  • Page 32: Communication Cables Connections

    2-5 Communication Cables Connections 10-40kW 60kW  Paral-1& Paral-2--parallel communication port Parallel communication cables are required to connect UPS each other when UPSs operation in parallel. Please refer to section 2-6for detail connections.  Switch--the switch for terminal resistor of parallel communication To ensure good parallel communication quality please set the Switch of the two farthest UPS to the “ON”...
  • Page 33  EPO-- Emergence Power Off This EPO contact allows you to turn off the UPS in an emergency. Shorting these contact to turns off the UPS immediately.  Backfeed Trip The UPS provide a backfeed protection contact to trip the external electromechanical device for isolation from the power circuit.
  • Page 34 This port is available for change the setting of UPS by setting software  Batt. Temp.--External battery temperature connector Connect to external battery temperature sensor. Please refer to section 5-4.  SW2 When Relay card is installed in Slot2, please switch to “Slot” position. When SNMP card is installed in Slot2, please switch to “SNMP”...

  • Page 35: Pin Assignment

     RS-232 Pin Assignment: 2  TX (OUT) 3  RX (IN) 5  Ground Baud Rate 57600bps Data Length 8 bits Stop Bit 1 bit Parity None This port is available for change the setting of UPS by setting software.

  • Page 36: Ups Parallel Connections

    2-6 UPS Parallel Connections The UPS can be operated in parallel for extend the capacity and enhances system reliability.  Up to 6 UPS units can be operating in parallel.  The size and length of the input and output cables must be identical for all UPS units. ...
  • Page 37  Recommended 1+1 parallel system configuration...
  • Page 38 Mains Mains Bypass Parallel Communication Cables Load Load 1+1 parallel, Single Input 1+1 parallel, Dual Input  Recommended N+1 parallel for single input system configuration...
  • Page 39 Mains Parallel Up to 6 UPS Units Communication External Cables Manual Bypass Switch Load  Recommended N+1 parallel for dual input system configuration...
  • Page 40 Mains Bypass Parallel Up to 6 UPS Units Communication External Cables Manual Bypass Switch Load...

  • Page 41: Operation Description

    Operation Descriptions 3-1 Operating Mode The UPS provide the following operating modes: (1) Normal Mode(Online Mode): In Normal mode, grid power is passed through Rectifier then used to charge the battery and provide power through the Inverter simultaneously. Different output voltages settings can be set in VFI mode. The three options are 380/220V, 400/230V and 415/240V.

  • Page 42: Online Operations

    3-2 Online Operations An online UPS provides stable power that is not affected by an unstable main power supply (ex. grid power). Through the online UPS, grid power can provide a clean, noise-free power supply environment. The online architecture offers three types of power supply methods depending on the power environment. (1) Normal Mode: When grid power is normal, once Rectifier has been turned on at the main power supply then the battery is charged in DC/DC mode while the required power is supplied via Inverter at the same time.

  • Page 43: Operation Processes

    3-4 Operation Processes 3-4-1 Normal Mode Start-up (1) Close UPS Mains Input and Bypass Input Switches. →Command→Operation→Normal mode on LCD display. The UPS will be (2) Select started and supply output voltage. (3) Close UPS Output Switch to supply the power to the load. 3-4-2 Cold Start User can start-up UPS by battery when main input power is not available.

  • Page 44: Control Panel Operation And Function Description

    Control Panel Operation and Function Description Each UPS is equipped with a LCD touch panel to provide the user with a simple and intuitive user interface that is easy to learn. The touch panel offers a combination of graphics and numbers that make it easy to determine the input/output voltage, frequency, load and battery level at a glance.

  • Page 45: Menu

    4-2 Menu Click to enter to Menu screen as shown in above picture. Slide the screen to switch to other menu page and click the menu icon to enter to the desire function. Click to hide/show the sub-menu. The button below will appear on some function pages. Button Function Click it to save the new setting...
  • Page 46 All menus ‘functions are showing in below table. Menu Sub-Menu Functions Display the UPS status、alarm、operating mode and Mimic Display measurements. Please refer to section 4-3 for more detail. • Normal mode • ECO mode • Converter mode Operation • Shutdown •...
  • Page 47 Schedule Setting To define the schedule for ECO mode. Battery Test To define the schedule for battery test. Schedule Language Select the display language Update Prog. Upgrade the software of LCD touch display. Setting General Set the backlight of LCD turn off time. Date and Time Set current date and time.

  • Page 48: Mimic Display

    4-3 Mimic Display 【A】is Rectifier、【B】is Static Switch and 【C】is Inverter. The fade pattern indicates this part isn’t activated. The blue pattern indicates this part is activated. The red pattern indicates this part is occurred abnormal condition. 【D】display the bypass input measurements. 【E】display the mains input measurements.

  • Page 49: Options

    Options 5-1 Dry Contact Card This card provides six output dry contacts and six input contact. These contacts are programmable and user can change the definition for each contact. Please refer to Dry Contact Card manual for more detail. 5-2 RS-485 MODBUS Card RS-485 ports with JBUS/MODBUS protocol.

  • Page 50: Temperature Sensor

    5-4 Temperature Sensor 3000.0mm 4.3mm 7.2mm Measure the battery temperature. DC Cold Start Kit This kit allows UPS start-up by the battery without mains input. 5-6 Parallel Communication Cable The parallel communication cables are required when UPS in parallel. Each UPS provides a 1.5 meter parallel communication cable as standard and it can use for 2 UPS in parallel.

  • Page 51: Troubleshooting

    Troubleshooting In the event of failure, the display area on the control panel will highlight the problem area in red. The "Alarm" symbol will also blink to warn that there is a problem with the UPS. Click to have a alarm list as below picture.

  • Page 52: Technical Specification

    Technical Specification Model F20-10KW F20-20KW F20-30KW F20-40KW F20-60KW Capacity 10 kW 20 kW 30 kW 40 kW 60 kW Input Voltage 400V 3 Phase + N ±20% @100% load Voltage Tolerance -40% ~-20% @50% load Frequency 45 ~ 65Hz ≧ 0.99 Power Factor THDi <...
  • Page 53 Model F20-10KW F20-20KW F20-30KW F20-40KW F20-60KW HMI & Communication Display and MMI 4.3" Colorful LCD Touch Screen Built-in Communication RS-232, USB, EPO, Dry Contacts Port 2 Communication Slots for Optional Communication SNMP Card, RS-485 MODBUS Card, Dry Contact Card Mechanical Characteristics 600 x 827 x 1253 (w/o wheel) Dimensions...

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