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Honda GX 160 Technical Regulations

Honda GX 160 Technical Regulations

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Honda GX 160 Technical
function and the manner in which the engines are assembled. Please remember that save for the
changes specifically mentioned in these regulations the engines must be completely standard and
unmodified, and that all components will remain in place unless this document specifically states
that they are allowed to be removed. No specific coating procedures are allowed on any internal
or external surface of the engine. The fasteners on the engines may be drilled for the purposes
of lock wiring, as can drain and filling plugs. Replacement of external fasteners with non-Honda
fasteners is only permitted when the replacement fastener improves safety or when the standard
Honda fastener is not readily available. A thread recovery procedure is acceptable providing
that the system and replacement fixing used are of no different size or pitch to the original and
therefore offer no mechanical advantage over the original fixing, or alter the position of the original
fixing. Engine measurements must be taken with the engine in a "just-raced" condition, i.e. with no
removal of carbon residue or in any other way altered from the condition in which it was last used.
2. DEFINITIONS
2a. The standard, unmodified component
This means that the component has not had its substance altered in any way. It has had no material
removed from it or added to it (except as noted in these regulations). It will be of the same, original
material. Where appropriate, it should have the manufacturer's original manufacturing process
or machining marks on it. It is the component defined as being applicable to the particular engine
type. If it does not say you can do it, you cannot do it.
2b. Engine types
The original QHQ4 engine, to engine number 7664037, was known as the K engine. The QHQ4
engine from engine number 7664037 onwards was known as the E engine. The QHQ4 engine
with suffix T, from engine number 1000000 onwards was known as the T engine. That also
included all unified specification engines (GX160UT1 QHQ4 and QHG4). GX160UT2 QHQ4 and
GX160RT2-QHG4 engines (T2) All these engine types are eligible, with exceptions as notified in
the following document.
These regulations relate specifically to the T2 engine, references to all previous engine types have been
withdrawn. Previous engine types are subject to the regulations V11a of May 2016.
2c. Legality limit
In general terms, and where not clarified or qualified elsewhere in this document, the legal limit
for eligibility purposes shall be deemed to be the service limit as specified by Honda in the most
up-to-date Honda Service manual for the particular engine. (http://www.honda-engines-eu.com/
en/welcome.html)
Honda GX160 technical regulations
1. GENERAL
The scrutineer will pay special attention to ensure that the
finish of all components match those of the standard unit and
reserves the right to compare any part from competitors' engines
directly with a standard part as supplied by Honda (UK). Unless
competitors have gone out of their way to source alternative parts,
their engines should automatically comply with this rule. Furthermore,
competitors should note that the term "standard" refers not only to
the components used but also to the number used, their position and
shaded area denotes text amended from previous version
Version 13a
Regulations
31 March 2018
Page 1 of 10

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Summary of Contents for Honda GX 160

  • Page 1 In general terms, and where not clarified or qualified elsewhere in this document, the legal limit for eligibility purposes shall be deemed to be the service limit as specified by Honda in the most up-to-date Honda Service manual for the particular engine. (http://www.honda-engines-eu.com/ en/welcome.html)
  • Page 2 10cms and a length (excluding stubs) of 5cms. 4. Exhaust For Honda Cadet the only exhaust permitted is the DEP001. The use of the upgraded item of July 2016 is mandatory, together with the DEP-supplied tether secured to the flange mounting stud.
  • Page 3 The original air filter, if used, can have it’s paper and or foam element removed. Alternatively it can be omitted completely or be substituted for another filter. In any case, the plastic outer cover must remain as standard, unmodified and securely fixed in its original position. Honda GX160 technical regulations Version 13a 31 March 2018...
  • Page 4 9. Spark plugs Must be standard and unmodified from the following list only, no other can be used. The standard Honda resistor spark plug cap must be used where a non-resistor spark plug is used, otherwise plug cap is free.
  • Page 5 NOT fit over ends of piston skirt This lip must NOT engage over end of piston skirt At both sides, this point must sit outside of piston skirt Honda GX160 technical regulations Version 13a 31 March 2018 Page 5 of 10...
  • Page 6 Using the bridge tool and piston stop when determining ignition timing Timing templates Original coil Later coil Honda GX160 technical regulations Version 13a 31 March 2018 Page 6 of 10...
  • Page 7 24. Crankcase side cover Must be standard and unmodified and positioned with both dowels, standard and unmodified, in place. Honda GX160 technical regulations Version 13a 31 March 2018 Page 7 of 10...
  • Page 8 A master set of dimensionally accurate gauges are held by the ABkC for verification purposes. Where specified, officially sanctioned and nominated Honda gauges and measurement devices should always be used when checking engine measurements. In the case of any doubt or dispute, only these specified and approved items must be used and the results taken as definitive and final.
  • Page 9 0.36 10.00 n.b. the pictures of the prototype gauges used here might vary with the appearance of the production items. However their dimensions and function will be the same Honda GX160 technical regulations Version 13a 31 March 2018 Page 9 of 10...
  • Page 10 Piston Gauge Cam inspection tool Piston stop Location tool CPO Gauge Spark plug insert Digital angle gauge BLOCK Head/block Gauge EXHAUST Inlet/exhaust Gauge All tools available at www.kartstore.co.uk Honda GX160 technical regulations Version 13a 31 March 2018 Page 10 of 10...