TR850 Service Manual Contents 1. OVERVIEW ............................... 1 1.1. S ..........................1 COPE OF ANUAL 1.2. S ..........................1 AFEY RECAUTIONS 2. PRODUCT CONTROLS AND LED INDICATOR INTRODUCTION ............2 2.1. P ..........................2 RODUCT ONTROLS 2.2. LED I ............................3 NDICATOR 3.
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TR850 Service Manual 6. ADJUSTMENT ............................44 6.1. P ............................44 REPARATION 6.2. M ...................... 44 ETHOD OF ODULATION AND ..........................44 6.2.1. Local Oscillator Adjustment ................................ 45 6.2.2. Tx Adjustment ............................... 47 6.2.3. Rx Adjustment 7. MAIN TECHNICAL FUNCTIONS AND SPECIFICATIONS ..............49 8.
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TR850 Service Manual ) ....................... 155 ABLE ASEBAND OARD ) ......................163 ABLE RONT OVER ) ......................163 ABLE OWER OARD ) ..................... 164 ABLE CCESSORY OARD ..............165 IGURE X MODULE OARD OSITION IAGRAM ............... 166 IGURE ODULE UTTOM...
This manual is intended for use by trained engineers and professional technicians for the maintenance and repair of TR850 Repeater. Data changes in this manual may occur with the improvement of technology. To get the latest technology information, please contact us or your local distributors.
TR850 Service Manual 2. Product Controls and LED Indicator Introduction 2.1. Product Controls Part Name Part Name Handle Front Panel LED Indicator Power Switch GPS Atenna Connector ACCY Connector Internet Connector AC Connector (with fuse) Grouding Scew Transmit Antenna Connector (N)
TR850 Service Manual 2.2. LED Indicator Description TX-A Indicates slot 1 is transmitting. RX-A Indicates slot 1 is receiving. TX-B Indicates slot 2 is transmitting. RX-B Indicates slot 2 is receiving. Repeater mode. When illuminated, the repeater is active. When the repeater is inactive, the LED is off.
TR850 Service Manual 3.1.1. Tx Circuit Figure 3-1 Transmitter Circuit TXENABLE TXLD MODEIN SDATA IC100 SKY72310 SCLK TXPLLCS Q105 X100 MODE1 U402 TOTXPA MODE2 IC306 Q2002 TXVCOSELECT Q106 TXVCO1+TXVCO2 Transmitter circuit includes three parts: Two Point Modulation Circuit The RF center frequency calibration from the baseband and the low frequency part of 4FSK signal will be processed with addition algorithm, then sent to the DAC to get MODE1 signal.
TR850 Service Manual current passes the loop filter, it will be converted to CV voltage via RC integral. The the CV voltage will be sent to the VCO varactor to adjust and control the output frequency from the VCO until the CV voltage becomes constant.
TR850 Service Manual POWERCONTROL control signal form the baseband will be sent to the identical phase input port of IC100(NJM2904)’s operational amplifier. After the operational amplification and external circuit’s function calculation, the signal is output as a conrol signal which controls the U100 gain control port to ensure that the actual output power remains stable when the impedance matches and to decrease the output power for power amplifier protection when the impedance mismatches.
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TR850 Service Manual IF Processor Circuit Figure 3-4 IF Processor The 51.65MHz IF signal output from the IF amplifier enters the AD9864 via its pin 47, and it finishes the second frequency mixing in the AD9864 to convert the fisrt IF to the second IF. The second IF signal is converted to the digital signal through the ADC sampling and output from the SSI port, and the digital signal is sent to FPGA for demodulation.
TR850 Service Manual (VHF is 84.35~103.35MHz and 103.35~122.35MHz) respectively, and the switch of VCO is controlled by the RXVCOSELECT signal. VCO employs three point capacitance oscillation circuit. The VCO that covers the band of 348.35~383.35MHz (VHF is 84.35~103.35MHz) is composed of D1006~D1009、L1017、...
TR850 Service Manual 3.3. Baseband Section 3.3.1. Circuit Description Figure 3-6 Baseband Circuit As Figure 3-6 shows, inside the dotted line box is the baseband section circuits, which includes the four major modules of dual core processor(U4), DDR2(U6), NAND FLASH(U7) and FPGA (U14). They are...
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TR850 Service Manual Figure 3-7 Processor Internal Circuit The internal circuit of the processor is as Figure 3-7 shows, which is composed of various serial interfaces such as 300MHz ARM926EJ MPU、 300MHz C674x DSP、 DMA controller、 SDRAM EMIF interface、 EMAC Ethernet IC RMII interface、McASP digital audio interface and McBSP, SPI, I2C, UART.
TR850 Service Manual Tx/Rx index testing. The output power of audio power amplifier (U31) is 1W, which is used for local monitoring or tested speech output. Network interface (U17) is the TRx components of 10/100M single Ethernet physical layer, and it is used ...
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TR850 Service Manual When AC power supply is off, the electric relay (U1) is released. The DC is connected to U2 via the electric relay (U1) contact. If the panel switch (J5) is on, the electric relay U2 will be switched on, so is the repeater.
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TR850 Service Manual Baseband Board Power Supply Figure 3-10 Baseband Board Power Supply Distribution Diagram As Figure 3-10 shows, the baseband and RF employs isolated power supply. B13V will be divided into three paths. One path provides power for baseband circuit, the second one is provided for Tx and Rx module after being isolated by magnetic bead, and the last one is provided for heat dissipation fan after being isolated by the ferrite Inductor.
TR850 Service Manual (U5) and provide it for the analog power of CODEC (U30). 3.3.3. Audio Processing Figure 3-11 Audio Processing Schematic Diagra As the Figure 3-11 shows, the audio processing module mainly achieves encoding and decoding with ADC and DAC of the audio signal, including air audio forwarding and local audio TRx.
TR850 Service Manual send into the internal DSP. In the meantime, converts the received digital audio from the internal DSP to analog audio, then send the audio to audio power amplifier(U31), before finally send to the ACCY external interface, which is to drive the 1W, 16Ω speaker.
TR850 Service Manual Figure 3-13 Firmware Download Mode Figure 3-14 User Mode As showing in Figure 3-14, the level of boot 1 to boot4 is 1110, and it enters to normal running user mode after power on. It starts from NAND FLASH. In this mode, it can upgrade operation system kernel, device driver program, files system and application program by network interface.
TR850 Service Manual Ver6.0 NULL NULL NULL Ver7.0 NULL NULL NULL 3.3.7. Baseband Board Interface and Indicator Figure 3-16 Baseband Board Interface and Indicator See Figure 3-16, The interfaces and indicators of banseband are as follows: J1 is the 13.2V(+/-20%) DC input interface of the whole banseband mainboard, and the polarity ...
TR850 Service Manual and either one of them can be selected. J8 is the interface and SMA of GPS interface, and it supports active antenna with 3.3V feed output. J9 is the ACCY external interface provided by baseband, and it is used for function expansion or test.
TR850 Service Manual Terminal NO. Terminal Name Function POWER_CTRL POWER control output Ground POWER_SWITCH POWER switch,active high TX_ENABLE Power module enbale,active high SWR_R Power SWR_R detector TEMP_DET Power tempreture detector SWR_T Power SWR_T detector 3.3.10. Rx Unit Interface Definition (J15) Figure 3-19 Rx Unit Interface Terminal NO.
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TR850 Service Manual AD9864_FS Frame synchronous for AD9864 SSI SPI_CLK Clock for AD9864 SPI SPI_MOSI Data for AD9864 SPI AD9864_SPI_CS Enable for AD9864 SPI RX_VCO_CTRL VCO tunner RX_PLL_CS PLL chip selected,active low I2C_SDA EEPROM data I2C_SCL EEPROM clock RX_LD PLL locked indicate,active high...
TR850 Service Manual 3.3.11. Front Panel Interface Definition (J19) Figure 3-20 Front PanelInterface Definition Terminal NO. Terminal Name Function 3.3V Ground LED0 TX_A slot indicate,active high LED4 REPEATER mode indicate,active high LED1 RX_A slot indicate,active high LED5 ANALOG mode indicate,active high...
TR850 Service Manual 3.3.15. Case External Interface Definition Extended interface (J9) of baseband is connected to accessory board by a flat gray cable, then connected to the ACCY connector at the rear of repeater after conversion through accessory board. The ACCY connector is as following Figure 3-24.
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TR850 Service Manual Accessory ID input Line 1 Control signal, when Digital Input: connected with Pin20, the ACC_MAP_ID_1 IP address will be set to (2.5V<VIH<5V,0V<VIL<0.4V) the default address: 192.168.1.100. Digital Input. High level Digital Input will enable opening Squelch (2.5V<VIH<5V,0V<VIL<0.4V)
Repeater is set with default parameters when leaving the factory. Parameters such as operation frequency, channel paramenters, scan and encryption may be changed according to different requirement by users.Therefore, Kirisun specially designed programmable software CPSp, which is interface-friendly, easy to operate and display-friendly, to realize the setting for repeater function parameters.
TR850 Service Manual 4.2.1. Parameters setting Parameter settings steps are as follows Step 1. Install the right version of the CPSp user programming software. Step 2. Using RJ45 ethernet cable to connect the repeater with Ethernet port of computer through HUB/switchboard.
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TR850 Service Manual Step 4. Select the language you wish to install. Step 5. Click “Next” and install the software.
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TR850 Service Manual Step 6. Click “Finish” to finish the installation. Step 7. Please double click the CPSp user programming software to operate after acquiring authorization. See the figure below.
TR850 Service Manual Please refer to the help file in the CPSp user programming software for more details. Note: 1. Errors of parameter configuration may cause malfunctions, but normally you can rewrite the correct parameter configuration. 2. Before parameter configuration modification, we strongly recommend a backup for the current parameters to make sure that the parameters can be restored after an error occurs.
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TR850 Service Manual Step 2. Loosen the two screws on the duplex baffle, and remove the duplex baffle. Step 3. Loosen the two screws which fix the duplex bracket till the bracket can be slided in the track groove.
TR850 Service Manual Step 4. Use screws to fix the rear part of the duplex on the bracket, and push the duplex into the box till the duplex can be properly fit into the three corresponding holes in the box before fixing the screws on the duplex bracket.
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TR850 Service Manual Area allowed for dealers with maintenance permit to assemble and disassemble: Internal area of the top shell and internal area of the lower shell.
TR850 Service Manual 5.3. Exploded View Part No. Description Quantity 7WOZ-4100-01A Top panel, 1mm color zinc-plated board, dusting, with decorative stripes. 7SMF-030050M-SZC M3*5 cross sunk machine screws. Material: stainless steel, φ3mm*5mm cross sunk machine thread, T-N1 metric coarse thread, black nickel-plated...
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7NHC-055070306-LJ M3*7+6 Hexagonal Copper Cylinder 6SS2-4071-HBA STR-U/V Repeater Base Band Board Jacking 7MHF-4100-01A-W TR850 DMR front panel, 5mm thick aluminum material, oxidized black, laser carving, with copper cylinder 7MHP-4071-01-W0 Handle, aluminum, oxidized black 7MBP-4100-01A-W TR850 lens 2mmthick, PMMA, transparent, screen...
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TR850 Service Manual 3SB3-YB-S1-Q AC power switch. 7GCR-4071-01A-W0 Repeater foot pad (4 pieces) silica gel, with screws (4 pieces) 7GCJ-S4071-J STR-U lens double side tape, NITTO 57120B double side tape, pb-free 7WOZ-4100-02A Down panel, 1mm thick color zinc-plated board, dusting.
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TR850 Service Manual 7SAF-030050M-SZY M3*5 cross round flat head machine screw B-Z1 Material: hardeded iron, with flat spacer and spring spacer, pb-free. STR-U power amplifier module big shield cover , 7MBC-4071-01A-W 0.5mm thick stainless steel, 7MMC-1943-01A-N PT8200 power module shield cover; pb-free...
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TR850 Service Manual machine screw. Material: hardened iron 7MHS-4027-06A-W M4*8 grounding screw; stainless steel, M4.0*8 3CR7-SMA-160 RF coaxial line-1 SMA-C-KY1.5-1 to SMA-C-JW1.5, type: RG141A/U, line length 160mm 3CR7-BNC-440 BNCcoaxial line SMA-C-J1.5 to BNC(rectangular flange plate 24*24),RG141A/U, line length: 440mm 3CP3-YB-B2-Q1 Power socket, 2.5A T 20mm HRC 250V type...
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TR850 Service Manual 28 29 Part no. Description Connect mode Power connecting line-1 3 Pin, 135mm long, wire 3WPD-S4071-A size16AWG. one end with cold-press sockets 6—31 terminal, one end round terminal. Power connecting line-2, 2Pin,red length 950mm 3WPD-S4071-B long, black wire 415mm, wire size 12AWG, both 28—30...
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TR850 Service Manual Power connecting line -3 2Pin, 665mm long, wire 3WPD-S4071-C 7—29 size 12AWG Power connecting line -4 2Pin, 315mm long, wire 3WPD-S4071-D size 12AWG. One end with two round terminals, and 24—35 the other a base. Power connecting line-5 2pin, 575mm long, wire size 3WPD-S4071-E 18AWG, 3.96 interval, with socket and round...
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TR850 Service Manual With dual-plugged flat cable, AWG26#, 2.54 interval, 3WPT-P26350PH25410P 1—12 double flat cable, wire length 350mm, 10P socket. With dual-plugged flat cable, AWG26#, 2.54 3WPT-P26080PH25410P interval, double flat cable, wire length 80mm, 10P 17—33 socket, double-headed socket. Connected to ground wire 1Pin, blue wire, 140mm...
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TR850 Service Manual 4. Adjust to 12.8MHz±1Hz. 1. Enter test mode “Receiver BPF”. Frequnency 2. Set HP8921 to TX mode. tolerance≤± Rx board 3. Connect the TP3005 test poit on the RX board 200Hz localoscilla test point to HP8921RF high power input port.
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TR850 Service Manual integrated tester. 4. Adjust to test power: 20W. 5. Modulate the frequency one by one. 1. Enter computer modulation mode. 2. Click frequency F1 to F6. frequency 3. When AF Freq is 0.1kHz, observe FM Deviation on the modulation 4.95kHz-5.05kHz...
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TR850 Service Manual 1. Enter computer modulation. 2. Set the channel to the current modulation mode. Narrow band 3. Enter the modulation mode “SQL1 Open(N)”, and click squelch level “start”, and change to the next frequency after the value is 1 on stable.
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TR850 Service Manual <3% Rx distortion Observe the distortion value, W: >45dB Rx SNR Observe SNR value N: >40dB CTCSS/CDC Can transmit 1. Set the output range of 3920 as -118dBm. BER Test 2. Enter BER test mode. EER≤5% 3. Click “Start”, and observe BER.
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TR850 Service Manual Digital Protocol ETSI TS 102 361-1, -2, -3 GPS Index TTFF(cold start)Time <1 miniute to First Fix TTFF(hot start)Time to <10 seconds First Fix Horizontal Accuracy <10 meters 8. Maintenance and Test Equipment Equipment Major Specification Frequency Range: 10MHz~3GHz RF Signal Generator Modualtion: frequency modulation and external modulation.
TR850 Service Manual Measurement Range: 50Hz~5KHz or higher Audio Generator Output: 0~1V Capacity: 3% or lower at 1KHz Spectrum Tester Input Level: 50mV~10Vms Spectrum Analyzer Measurement Rnage: 100~3GHz or higher 100W 5Ω dummy load Voltage Stabilization Power Output Voltage: 5V~30V; Current: 20A...
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TR850 Service Manual 1. Check if the GPS settings are right. If not, Please reset it. GPS cannot locate. 2. The antenna may be put in a close place, please put it in a open place and relocate. 1. Check 13.6VDC input or 100-220VAC input and the connector status on the power board.
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TR850 Service Manual programming cannot be completed, changing NAND FLASH (U7) for a second modulation and changing the parameter settings is suggested. 2. Check the DC power supply of the processor unit below: 3V3_OMAP 1V2_OMAP 1V8_DDR 3. Check the DC power supply of the FPGA unit below.
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TR850 Service Manual Appendix1 400-470MHz UHF Band Spare Part List Table1 Parts List (Rx Module Section) Accessory Part No. Description Quantity Location Name DR650-02-RX-130304.PC B, 4 layers, 1.6MM DR650-02 Rx 6PM7-4067-HRB thickness, 194X90mm, board FR-4, no frequency distinction 3FW1-42932-30 429003/433003/466003,...
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TR850 Service Manual 1IS1-ADS1015 AD transformer IC 1IS1-TLV5614 DA transformer chip U24, U27 1IS1-LM4040B20IDBZT Patch voltage regulator IC 1IS1-TLV320AIC14 CODEC chip 1IS1-TDA8541T Audio power amplifier IC Patch 1IS1-MAX3232ESE dual-channelRS-232 wire driver/receiver IC 1IL1-AD8031ARTZ Patch linear IC 1IM1-AT24C08CN-SH memorizer IC Patch voltage stabilization...
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TR850 Service Manual Table5 Parts List (Front Panel) Part No. Acccessory Names Quantity Location Plug-in Board-to-board 3CB3-A2548WV-2X05P connector LED1, LED2, LED3, LED4, 4PE3-0705-F4 Plug-in unit LED LED5, LED6, LED7, LED9 4PE3-0705-F2 Plug-in unit LED LED8 2CC1-16-Y5V500-104Z Flake multi-layer capacitor Patch EMI suppression...
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TR850 Service Manual STR-U repeater power 6PD7-4071-HWB board PCB Table7 Parts List (Accessory Board) Part No. Acccessory Names Quantity Location 3WPC-VGA-26PB 26 pins VGA Board-to-board 3CB3-A2548WV-2X13P connector STR-U repeater 6PD7-4071-HL1A accessory board...
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TR850 Service Manual Figure 1 Rx Module Top Board PCB View...
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TR850 Service Manual Appendix2 136-174 MHz VHF Band Spare Part List Table 1 Part List(RX Module Section) Part No. Part Name Specification Quantity Position 1DR1-MM3Z15V MM3Z2V4T1 series, D5000 anti-static 15V, W=1.2mm, zener diode L=2.5mm, H=1.0mm, pb-free 1DS1-DA2S1010 R SMD switch...
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TR850 Service Manual operational SSOP5-P-0.95 amplifier IC 1IS1-XC6209F30 SMD voltage XC6209F302PR, Q1000, Q4002 regulator IC SOT-89-5, 3.0V 1IS1-XC6209F33 SMD voltage XC6209F332PR, Q4004, Q1003, Q1006 regulator IC SOT-89-5, 3.3V 1IS1-XC6209F50 SMD voltage XC6209F502PR, Q4003, Q1002, Q1004, regulator IC SOT-89-5, 5.0V Q3000, Q3003, Q3005...
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TR850 Service Manual 1IS1-TC75S51F SMD single TC75S51F, IC300, IC301 operational SSOP5-P-0.95 amplifier IC 1IS1-XC6209F30 SMD voltage XC6209F302PR, IC101 regulator IC SOT-89-5, 3.0V 1IS1-XC6209F33 SMD voltage XC6209F332PR, IC103 regulator IC SOT-89-5, 3.3V 1IS1-XC6209F50 SMD voltage XC6209F502PR, IC102, IC104, IC105, regulator IC SOT-89-5, 5.0V...
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TR850 Service Manual 3216,10μF±20%,16V,TS 2CT1-TS32-160- R SMD C100,C104,C115,C120, 100M tantalum series (A level) C121,C126,C252,C254, capacitor C282,C283,C284,C285, C286,C287,C288,C293, C294,C299,C328,C333, C405 3216,0.1μF±20%,35V,T 2CT1-TS32-350- R SMD C172,C173,C174 R10M tantalum S series (A level) capacitor 2CC1-16-C0G50 R flake 1608,24P±5%,50V,C0G C176,C183,C132 0-240J multi-layer capacitor 3216,15μF±20%,6.3V,T...
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TR850 Service Manual 1608,68Ω±5% 2RS1-16-680J R flake R105,R115 resistor 2RE1-16-1501 R SMD 1608,1.5K±1% R106 precision resistor 1608,27Ω±5% 2RS1-16-270J R flake R108,R109 resistor 1608,220Ω±5% 2RS1-16-221J R flake R110,R111,R112,R114 resistor 1608,0Ω 2RS1-16-000O R flake R130, resistor R113,R128,R141,R143, R146,R147,R311 2RS1-16-222J R flake 1608,2.2K±5%...
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TR850 Service Manual for analog commercial portable and mobile 0SS2-4071-HPC STR-U power STR-U power amplification amplification board board plug-in plug-in unit, pb-free unit (130722) 3CB1-DC002 STR-U power DC-002, combination J302 amplification key, plastic pedestal+ board power two copper tablets, supply socket...
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TR850 Service Manual connector Plug-in unit 3CB3-A2548WV-2X13P board-to-board J9, J15 connector Crystal head RJ45 3CT3-KRJ003NL-8P socket Plug-in unit 3CB3-A2548WV-2X10P board-to-board connector 3CL3-PH-20002 FPC connector 3CL3-PH-25402A FPC connector Plug-in unit 2RV3-22ZR-10D piezoresistor Plug-in unit aluminum 2CE3-GM350-102M1320 C331, C522 electrolytic capacitor 3CL3-PH-20003...
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TR850 Service Manual regulator IC 1IS1-TLV320AIC14 CODEC chip Audio power amplifier 1IS1-TDA8541T SMD dual channel 1IS1-MAX3232ESE RS-232 wire driver/receiver IC 1IL1-AD8031ARTZ SMD linear IC 1IM1-AT24C08CN-SH Memorizer IC SMD voltage 1IS1-XC6209F302PR regulator IC SMD voltage 1IS1-XC6209F332PR regulator IC SMD voltage 1IS1-XC6209F502PR...
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TR850 Service Manual capacitor 2RS1-16-301J Flake resistor R144 3SE1-SDIP-04 SMD DIPdial switch Sepura repeater 6PM7-4071-HBC baseband board PCB Table 5 Part List(Front Cover) Part No. Part Name Quantity Location Plug-in unit 3CB3-A2548WV-2X05P board-to-board connector LED1, LED2, LED3, LED4, LED5, 4PE3-0705-F4...
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TR850 Service Manual SMD voltage regulator 1DZ1-LM3Z18VT1G diode 1DS1-DA2S10100L SMD switch diode 1TT1-MMBT3904 SMD triode Q1, Q2 2RS1-16-103J Flake resistor 2RS1-16-102J Flake resistor flake multi-layer 2CC1-16-X7R500-103K capacitor STR-U repeater power 6PD7-4071-HWB board PCB Table 7 Part List(Accessory Board) Part No.
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TR850 Service Manual Figure 1 Rx module Top Board Position Mark Diagram...
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TR850 Service Manual Figure 2 Rx Module Buttom Board Position Mark Diagram...
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TR850 Service Manual Figure 3 Tx Module Top Board Position Mark Diagram Figure 4 Power Amplifier Module Top Board Position Mark Diagram...
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TR850 Service Manual Figure 5 Power Amplifier Module Buttom Position Mark Diagram...
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TR850 Service Manual Figure 6 Baseband Mainboard Top Board Position Mark Diagram...
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TR850 Service Manual Figure 7 Baseband Mainboard Buttom Board Position Mark Diagram...
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TR850 Service Manual Figure 8 Front Pannel Top Board Position Mark Diagram Figure 9 Front Pannel Buttom Board Position Mark Diagram...
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TR850 Service Manual Figure 10 Power Board Top Board Position Mark Diagram...
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TR850 Service Manual Figure 11 Accessory Board Top Board Position Mark Diagram Figure 12 Accessory Buttom Board Position Mark Diagram...
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