chazelles GIGIO Installation And Instruction Manual

chazelles GIGIO Installation And Instruction Manual

Up to 10kw output

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GIGIO - SILVESTRO - SERBIS
Manuale di
installazione,
Mod.
(Rev. 01/07/2012)
GIGIO – SILVESTRO
SERBIS
Installation and instruction manual,
Mod. GIGIO-SILVESTRO-SERBIS
This manual is part of the supply
ENG
1

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  • Page 1 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Manuale di installazione, Mod. GIGIO – SILVESTRO SERBIS Installation and instruction manual, Mod. GIGIO-SILVESTRO-SERBIS This manual is part of the supply...
  • Page 2 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) DIMENSIONS GIGIO (Tipo I6) 43,88 FILO MURO Wall / Mure/ Wand SILVESTRO (Tipo I9 – I10) FILO MURO Wall / Mure / Wand...
  • Page 3 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) SERBIS (Tipo M10 – M10N – M14) 1046 1000 1000...
  • Page 4 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Isolante - Isolant - Insulator - Isolator - Isolatie A = 100 mm B = 100 mm C = 800 mm D = 500 mm...
  • Page 5 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012)
  • Page 6 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Isolante - Isolant - Insulator - Isolator - Isolatie A = 250 mm B = 300 mm C = 1000 mm D = 600 mm...
  • Page 7 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012)
  • Page 8 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Dear Customer, Thank you for choosing one product from our range and we hope you will be fully satisfied. 1. All inserts have been built with high gauge steel (up to 3 and 4 mm for the combustion chamber) of the best quality, and materials like vermiculite (skamolex) for the inner part of the combustion chamber.
  • Page 9: Table Of Contents

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Index ENG 1. IMPORTANT INFORMATIONS 2. SAFETY 3. HANDLING AND STOCKING 4. AUTHORIZED FUEL 5. NON AUTHORIZED FUELS 6. STOVE DESCRIPTION 7. INSTALLATION 8. LOCATION OF THE STOVE 9. THE SMOKESTACK 10. CONNECTING TO THE EXISTING SMOKESTACK 11.
  • Page 10: Important Informations

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 1. IMPORTANT INFORMATIONS This instruction manual belongs to the pellet stove and is delivered with it. The stove is delivered with this manual, the relevant plant booklet and the guarantee form. Please do carefully read this instruction manual before installing and starting the stove.
  • Page 11: Handling And Stocking

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 3. HANDLING AND STOCKING The cardboard/wood package has been designed to protect the stove but cannot be stocked outside or in very damp places. It must be exposed to the elements, otherwise some components or the stove itself could get damaged and the guarantee will decline.
  • Page 12: Stove Description

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 6. STOVE DESCRIPTION GIGIO - SILVESTRO Front view Smoke outlet Ø 80 Pellet filling flap Warm Air Grids Electric Box Glass Cleaning Grids Vermiculite-shamolex Shel Door Fire Pot Pellet Loading Ceramic Fire Pot...
  • Page 13 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) SERBIS 1 S erbato io p ellet 7 > P ellet tan k / P ellets behä lter F as s un gs verm ö gen / R é s ervo ir à gran ulé s 2 S is tem a auto m atico d’...
  • Page 14: Location Of The Stove

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 8. LOCATION OF THE STOVE If the stove is located on a flammable floor (i.e. parquet), you will have to protect it against radiant heat and eventually some combustion rests with appropriate non flammable materials (steel, marble, tiles etc.).
  • Page 15 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) How to locate the insert GIGIO and SILVESTRO in existing fire places: 1) open and remove the lower flap 2) release insert’s sliding (use the 3) take the insert 5 cm out. door (to remove, rise it of 3 mm,...
  • Page 16: Installation

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 7) connect the smokestack to the 8) place the insert on the sliding 9) fasten the 4 nuts (2 left and 2 rear smoke outlet which guides. right) that hold the insert on the integrated on the insert sliding sliding guides.
  • Page 17 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) GIGIO – SILVESTRO : LEGS KIT ASSEMBLY (OPTIONAL) AND FLOOR FASTENING OF THE UNIT This kit is delivered disassembled and pace in one single box. Assemble all the parts using the included screws. The legs can be adjusted and locked at the required height.
  • Page 18 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) SERBIS: MODEL FORCED CONVECTION (M10 – M14) When there are two fans, they must always be connected to the nozzle (see diagram below). It's forbidden, (otherwise it would cancel the warranty) to connect the air tubes differently as shown in the diagram (Fig.
  • Page 19 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Having no forced ventilation, the more heat that accumulates in the flue compartment must be vented and then serve all 3 upper air outlets must be connected as shown below (Fig. 7) Ø 150 mm Min.
  • Page 20: The Smokestack

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) If you want to reverse the side of the pellet load, unscrew the front and rear of the tank, remove the upper cover and the charger and put them back into the new location.
  • Page 21 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) All smokestacks connect to appliances burning solid fuel must be soot fire resistant; the designation letter will therefore be G followed by the distance in millimeters (XX) from flammable materials. The chimney has to be build in...
  • Page 22: Connecting To The Existing Smokestack

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 10. CONNECTING TO THE EXISTING SMOKESTACK . Piping with classification “O” and minimum distance in millimeters xx is allowed provided that in case of soot fire all connecting piping will be fully replaced in order to restore the original conditions. Please make sure only 3 directions changing of maximum 90°...
  • Page 23 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 4 meters or a 150 – 180 millimeter one over 5 meters of smokestack height. Always follow the local and national regulations in force. GIGIO – SILVESTRO: CHIMNEY CLOSING FLANGE DUCTING EXISTING FLUE...
  • Page 24: Allowed Installations

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) GIGIO – SILVESTRO: INSULATING INSULATING CLEANING DIRECTION CLEANING DIRECTION CLEANING DIRECTION CLEANING DIRECTION CLEANING DIRECTION Fig. 15 Fig. 16 Fig. 17 SERBIS: INSULATING INSULATING INSULATING CLEANING DIRECTION CLEANING Inspection DIRECTION CLEANING DIRECTION CLEANING DIRECTION CLEANING DIRECTION Fig.
  • Page 25 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) GIGIO - SILVESTRO: ISOLATION ISOLATION ISOLATION Ø 100 mm Ø 150/180 mm Ø 80 mm Fig. 18 Fig. 19 Fig. 20 SERBIS: ISOLATION ISOLATION ISOLATION Ø 100 mm Ø 120-150 mm Ø 180 mm Fig.
  • Page 26: Not Allowed Installations (In Italy)

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) In some European countries, wall exhaust of combustion gas is straightly forbidden by all national, regional and local regulations. However, in some European countries it is allowed. Following sketches are wall exhaust examples for those countries where it allowed.
  • Page 27: Passing Throug Flamable Ceiling

    The local and national regulations in force show the minimum air volume in the room to be respected. GIGIO e SILVESTRO: The air inlet diameter should be not less than 60 millimeters and the maximum piping length are 1 meter and one 90° bend. A kit of Ø 80 millimeters is available (in option) to be connected directly to the external air.
  • Page 28: Electrical Connection

    5X20 4A STD between the main switch and the cord plug on the rear panel (only model SERBIS). The insert GIGIO/SILVESTRO have a fuse on electronic card: please conncet the insert to a wall plug accessible and commanded from switch… Check the fuses before installing the stove.
  • Page 29: Remote Control Instructions

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 16. REMOTE CONTROL INSTRUCTIONS The remote control works up to a maximum distance of 8 meters and allows you operating your pellet stove. › Button 1 - Navigation To reduce temperature and power output and scrolling down the menu.
  • Page 30: List Of Menus

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 17. LIST OF MENUS After switching the remote control on (press button 3 Access the different menus for programming the stove: Press button 7 to access the main menu (MENU 1 on the display)
  • Page 31: Menu 02 - Day And Time Setting

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 18. MENU 02 - DAY AND TIME SETTING 14 :34 28.5 P-1 MENU 01 MENU 02 ADJUST BLOWER CLOCK 1) From main 2) Press button 3) Menu 01 is 4) Press button 5) Show menu 6) Press button menu…...
  • Page 32 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) MENU 03 - SET WEEK THERMOSTAT 14 :34 28.5 P-1 MENU 01 MENU 03 ADJUST BLOWER CHRONO 1) From main 2) Press button 3) Menu 01 is 4) Press button 5) Show menu 6) Press button menu…...
  • Page 33: Menu 04 – Select Language

    21. MENU 05 – SET ROOM TEMPERATURE PROBE This menu allows to switch the desired room temperature probe. On GIGIO and SILVESTRO and SERBIS model, is operating only the remote control probe (REMOTE). The procedure described here should not be used (only used by the Service Center).
  • Page 34: Menu 06 – Stand By Or Stop&Go

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 22. MENU 06 – STAND BY or STOP&GO This menu allows choosing between two functions: - ON: after few minutes when the room temperature has been reached the stove switch off and will automatically switch on again by room temperature decreasing 2 to 3°C (if safety requirements are satisfied).
  • Page 35: Menu 09 – Stove Status

    27. MENU 11 – DEALER SETTINGS To be entered by trained dealer technicians only (password required). 28. MENU 12 – FAN ENABLE GIGIO and SYLVESTER: Menu not enabled. Serbis: Menu RESTRICTED EXCLUSIVELY FROM AUTHORIZED SERVICE. Do not change the factory setting ON. MENU 12...
  • Page 36: Room Temperature Setting

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 7) After 2 minuts 2, “WORK” will be displayed on the remote; this means the stove is correctly working and the burning is constant. Now you can set both room temperature and thermal output. The fan will automatically start when the heat exchanger temperature will reach the correct level.
  • Page 37: Remote Control Frequency Setting

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 33. REMOTE CONTROL FREQUENCY SETTING For avoiding transmission failures in case of radio controller appliances being located near to the stove changing the remote control frequency is needed (default 0) following the procedure: SCEGLI UNITA’...
  • Page 38: How To Use The Rear Control Panel (In Emergency Only)

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 35. HOW TO USE THE REAR CONTROL PANEL (in emergency only) Warning: for SERBIS model, the panel must be positioned so that it is visible and accessible. The rear control panel is designed to be used in emergency cases only, (remote control failure or remote loose). The heart of the system is the remote control.
  • Page 39: First Starting

    FUEL LOADING Swing the flap door located on the upper panel up (only for GIGIO / SILVESTRO if used). Cut a corner of the bag of and let pellet slowly flow into the tank. Check for any object accidentally being packed with the pellet.
  • Page 40 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 4) Lift the pellet tank cover. 5) Cut a corner of the pellet bag 6) Put the cover in place and slide and empty it slowly into the pellet the insert in. tank. Make sure there are not foreign bodies into the bag.
  • Page 41 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) SERBIS: The charge of the fuel STANDARD in Serbis model is made through the chute, positioned on the left side of the insert (can be reversed and placed on the right side). Please reserve a space (in the drywall or finish you are going to build around the fireplace) for a door at a suitable height for the loading of the pellets.
  • Page 42: Maintenance And Cleaning

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 37. MAINTENANCE AND CLEANING First to make any kind of maintenance or cleaning intervention the stove must be switched off, cold and be disconnected from power supply For keeping your stove efficient following maintenance and clearing operation must be performer...
  • Page 43 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Clean MONTHLY (depending on the type of installation, the quantity and quality of pellets burned). You may need additional cleaning following the instructions below: For GIGIO E SILVESTRO: 1) Unscrew the bolt stop upper 2) Remove the deflecting steel top.
  • Page 44 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Every year: Combustion chamber Lower smoke chamber Smoke fan Connection pipe to the smokestack Fan if fitted Air intake Vacuum clean the back side and all electric/electronic components Smokestack Call for a trained serviceman for the cleaning of the smoke internal connection as well as the smoke fan case.
  • Page 45: Electrical Diagram

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 38. ELECTRICAL DIAGRAM GIGIO – SILVESTRO : Yellow/green Ground Brown 230V Blue Gray Gray Orange smoke Orange main Pink interchange White White Violet Green Electrical resistance ALF = Safety thermostat General ALC = Pressure...
  • Page 46 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) SERBIS: Yellow/green Ground Brown 230V Blue Gray Gray Orange smoke Orange main Pink interchange White White Violet Violet Pink Pink Electrical resistance Canalized ALF = Safety thermostat General ALC = Pressure ALP = Safety thermostat...
  • Page 47: Troubleshooting

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 39. TROUBLESHOOTING Error messages on the remote control display Trouble: Combustion doesn’t start. Cause: - Pellet feeding screw empty. MANCA - Not enough primary air (combustion) because of dirtiness (lack in maintenance) LIGHTIN-...
  • Page 48 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) Cause: - Check for pellet tank being loaded. - Check for loading screw motor not being blocked. - Check for loading screw not being staged. - Check the main board. Solution: go carefully through the a.m. possible causes. If it doesn’t solve the problem, call for technical service.
  • Page 49: Guarantee

    GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012) 40. GUARANTEE 8.1 – Lasting The stove is covered by a 2 years guarantee with the exception of all wear and tear components, vermiculite and gaskets. Guarantee starts from delivery date – purchasing date if bought from a reseller – but stated on the relevant bill that must always be enclosed.
  • Page 50 GIGIO - SILVESTRO - SERBIS (Rev. 01/07/2012)

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