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Summary of Contents for MachineryHouse AL-356
- Page 1 Page 1 Instructions Manual for AL-356 (L564D) 01/09/2017 INSTRUCTION MANUAL AL-356 Centre Lathe (240V) 356 x 1000mm Turning Capacity - 51mm Bore L564D...
- Page 2 Page 2 Instructions Manual for AL-356 (L564D) 01/09/2017 CONTENTS Preface…………………………………………………………………………………….………1 1. Safety rules for lathes……………………………………………………………….………1 2. Machine specification……………………………………………………………….………2 3. Constructional indication...………………………………………………………….………3 4. Unpacking and installation………………………………………………………….………4 4-1 Unpacking…………………………………………………………………….….……4 4-2 Cleaning……………………………………………………………………….………4 4-3 Installation…………………………………………………………………….…….…4 5. Lubarication…….……………………………………………………………………….……4 5-1 Headstock………………………………………………………………………..……4 5-2 Gearbox…………………………………………………………………………..……4 5-3 Apron….…………………………………………………………………………..……4 5-4 Change gears…………………………………………………………………….……4 5-5 Others parts……………………………………………………………………………4...
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Page 3: Safety Rules For Lathes
Page 3 Instructions Manual for AL-356 (L564D) 01/09/2017 PREFACE For an efficient and appropriate way of utilization, also for extending the machine’s life, all the operators are requested to carefully read the instruction of this Manual before start to operate. -
Page 4: Machine Specification
Page 4 Instructions Manual for AL-356 (L564D) 01/09/2017 2. MACHINE SPECIFICATION Bench lathe are especially suitable for machining, tool toms and repairing working shops to machine shafts, spindle, sleeves, and disc work piece of middle or small types. They can also be used to cut metric thread and imperial, and with compact construction and reasonable composition, they can cut very well. -
Page 5: Constructional Indication
Page 5 Instructions Manual for AL-356 (L564D) 01/09/2017 3. constructional indication 1. Headstock 18. Foot- Brake 2. Speed Selector 19. Spindle Control Lever 3. Eclectic Control Box 20. Longitudinal Traverse-Hand wheel 4. Spindle With Three-Jaw Chuck 21. Longitudinal Traverse Hand Lever 5. -
Page 6: Unpacking And Installation
Page 6 Instructions Manual for AL-356 (L564D) 01/09/2017 4. UNPACKING AND INSTALLATION 4-1. Unpacking Unload the machine with a tackle, using clamping plates and eyebolts. Keep the machine in balance by moving the tailstock and the bed slide to the right. Avoid using sling chains as they could damage to feed rod and leadscrew. -
Page 7: Test Running
Page 7 Instructions Manual for AL-356 (L564D) 01/09/2017 6. TEST RUNNING 6-1. Operation symbols... -
Page 8: Spindle Speed Control
Page 8 Instructions Manual for AL-356 (L564D) 01/09/2017 6-2. Spindle speed control A. Identification before operation Ensure that lubrication has been carried out as described before. When the main spindle is rotating, the gearbox and feed axis of the bedsides are put into operation. -
Page 9: Thread And Feed Selection
Page 9 Instructions Manual for AL-356 (L564D) 01/09/2017 7. THREAD AND FEED SELECTION 7-1. Thread and feed selection All threads and feeds are indicated on the tables fitted on the front and top of the gearbox. They are selected with the feed selector handle on the gearbox. - Page 10 Page 10 Instructions Manual for AL-356 (L564D) 01/09/2017 (B) Thread tables Thread table for metric leadscrew Thread table for imperial leadscrew...
- Page 11 Page 11 Instructions Manual for AL-356 (L564D) 01/09/2017 7-3. Thread cutting operation In order to obtain the desired thread, all correct change gears must be installed in strict accordance with the chart, failure to do so will give incorrect threads.
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Page 12: Electric Circuit Control
Page 12 Instructions Manual for AL-356 (L564D) 01/09/2017 8. ELECTRIC CIRCUIT CONTROL 9.CHUCKS AND CHUCK MOUNTING When fitting chucks or faceplates, first ensure that spindle and chuck tapers are be necessary when mounting a new chuck to re-set the cam lock studs (A). to do this, remove the cap-head locking screws (B) and set each stud so that the scribed ring (C) is flush with the rear face of the chuck-with the slot lining up with the locking screw hole. -
Page 13: Maintenance And Servicing
Page 13 Instructions Manual for AL-356 (L564D) 01/09/2017 10.MAINTENANCES AND SERVICING 10-1. Lathe alignment When the lathe is installed and ready for use, it is recommended to check the machine alignment before commencing work. Alignment and leveling should be checked regularly to insure continued accuracy. -
Page 14: Compound Rest
Page 14 Instructions Manual for AL-356 (L564D) 01/09/2017 10-4. Compound rest It is the same procedure as cross slide. To take up for wear on the compound rest taper gibe strip can adjust the slotted head screw on the tool post side of the compound rest by clockwise rotation. - Page 15 Page 15 Instructions Manual for AL-356 (L564D) 01/09/2017...
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Page 16: Bed Assembly
Page 16 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (1/2) № Part № Name Specification V-Belt □A838/□A850/□A864 D330A-11106 50Hz PULLEY D330A-11106-1 60Hz GB1096 8×35 GB5781 hexagon(al) head tap bolt M8×25 GB97.1 washer motor 240v/380v/400v-50Hz-1.5Kw GB78 screw M6×8 GB70 SOCKET HEAD SCREW M8×30... - Page 17 Page 17 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (1/2) № Part № Name Specification D330B-11206G LEVER GB879 SPRING PIN 4×20 D330B-11104G BRACKET GB78 SCREW M6×16 GB6170 GB118 TAPER PIN 6×45 GB7940.4 OIL CUP GB70 SOCKET HEAD SCREW M8×60...
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- Page 19 Page 19 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (2/2-1) № Part № Name Specification GB70 Socket head screw M6×12 GB97.1 Tailor-made washer D330B-14205 Splash guard GB818 screw M5×8 GB818 screw M4×28 GB91 3×16 D330B-14214 Connecting rod GB879 Spring pin 5×25...
- Page 20 Page 20 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (2/2-1) № Part № Name Specification GB70 Socket head screw M6×12 GB879 SPRING PIN 5×28 D330B-14207 Baffle board D330B-14212 Brake pedal D330A-11241 Short shaft D330B-14202 Casting right stand D330B-14208 cover...
- Page 21 Page 21 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 22 Page 22 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (2/2-2) № Part № Name Specification GB70 Socket head screw M6×12 GB97.1 Tailor-made washer D330B-14205 Splash guard GB818 screw M5×8 GB818 screw M4×28 GB91 3×16 D330B-14214 Connecting rod GB879 Spring pin 5×25...
- Page 23 Page 23 Instructions Manual for AL-356 (L564D) 01/09/2017 BED ASSEMBLY (2/2-2) № Part № Name Specification D330B-14203 Oil tray D330B-14204 Oil tray D330B-14201 Steel Left stand D330B-14210 Cover D330B-14209 Cover D330B-14206 Angle iron(left & right) D330B-14207 Baffle board D330B-14212 Brake pedal...
- Page 24 Page 24 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 25 Page 25 Instructions Manual for AL-356 (L564D) 01/09/2017 HEADSTOCK (1/2): PARTS LIST № Part № Name Specification D330D-21107 headstock D330B-21113 Case frame GB70 Socket head screw M6×40 GB879 Spring pin 5×40 D330A-21246 sleeve D330A-21235 sleeve GB819 screw M4×8 D330A-11230 shaft GB894.1...
- Page 26 Page 26 Instructions Manual for AL-356 (L564D) 01/09/2017 HEADSTOCK (1/2): PARTS LIST № Part № Name Specification D330D-21103 End cover D330D-21603 gasket GB297 Radial thrust bearing 32012/P5 D330D-21207 gear D330D-21227 gear GB1096 8×18 D330D-21226 gear GB894.1 circlip GB297 Radial thrust bearing...
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- Page 28 Page 28 Instructions Manual for AL-356 (L564D) 01/09/2017 HEADSTOCK (2/2-1): PARTS LIST № Part № Name Specification hexagonal socket head plug M16×1.5 D330B-21112G Cover board GB70 Socket head screw M6×25 D330D-21231 D330D-21253 Arresting pin D330D-21254 spring D330D-21250 Screw bushing GB1160.1...
- Page 29 Page 29 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 30 Page 30 Instructions Manual for AL-356 (L564D) 01/09/2017 HEADSTOCK (2/2-2): PARTS LIST № Part № Name Specification hexagonal socket head plug M16×1.5 D330B-21112G Cover board GB70 Socket head screw M6×25 D330D-21231 D330D-21253 Arresting pin D330D-21254 spring D330D-21250 Screw bushing GB1160.1...
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- Page 32 Page 32 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 33 Page 33 Instructions Manual for AL-356 (L564D) 01/09/2017 FEED GEAR BOX: PARTS LIST № Part № Name Specification GB276 Radial thrust bearing 6203 D330B-31105 Space washer GB894.1 circlip D330B-31201 gear D330B-31106 Space washer GB276 Radial thrust bearing 6202 D330B-31107 Space washer GB894.1...
- Page 34 Page 34 Instructions Manual for AL-356 (L564D) 01/09/2017 FEED GEAR BOX: PARTS LIST № Part № Name Specification D330B-36102 flange GB3871 Oil seal SD25X40X7 D330B-36101 shaft D330B-32201 gear D330B-32202 gear D330B-32104 Space washer D330B-32203 gear D330B-32105 Space washer D330B-35106 Space washer...
- Page 35 Page 35 Instructions Manual for AL-356 (L564D) 01/09/2017 FEED GEAR BOX: PARTS LIST № Part № Name Specification GB2089 spring Y1-6×1×25 GB77 screw M8×8 GB97.1 washer GB70 Socket head screw M6×12 Position sign GB818 screw M4×6 Aluminum plate GB1160.1 Oil sight...
- Page 36 Page 36 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 37 Page 37 Instructions Manual for AL-356 (L564D) 01/09/2017 CHANGE GEAR BOX: PARTS LIST № Part № Name Specification GB6170 Hexagon nut GB97.1 washer GB893.1 circlip D330A-91208 gear GB276 Radial thrust ball bearing 6003-Z D330B-91209G collar D330B-91101G Gear frame GB6170 Hexagon nut...
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Page 39: Apron
Page 39 Instructions Manual for AL-356 (L564D) 01/09/2017 APRON: PARTS LIST Part No Name Specification 33-4012 Gear M1.5×60T GB879-86 Spring Pin 5×30 33-4024 Gear M1.5×18T 33-4010 Pinion Shaft M1.5×11T GB79-85 Set Screw M6×16 33-4049 Sleeve GB70-85 Socket Head Cap Screw M6×12... - Page 40 Page 40 Instructions Manual for AL-356 (L564D) 01/09/2017 APRON: PARTS LIST Part No Name Specification GB827-86 Button Head River 2×5 33-4048 Helical Gear Chart 33-4046 Indicator Table Q/ZG285.3 Drain Plug 1/8〞 33-4050 Half Nut Indicator GB1160-89 Oil Sight Glass GB879-86 Spring Pin 5×35...
- Page 41 Page 41 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 42 Page 42 Instructions Manual for AL-356 (L564D) 01/09/2017 SADDLE & CROSS SLIDE (1/2-1): PARTS LIST № Part № Name Specification D330A-81202 collar D330A-81203-2 screw GB78 screw M6×25 D330B-51207G-1 Adjusting screw D330B-51207G Handle wheel GB2089 spring Y1-5×1×12 GB308 Steel ball D330B-51208G...
- Page 43 Page 43 Instructions Manual for AL-356 (L564D) 01/09/2017 SADDLE & CROSS SLIDE (1/2-1): PARTS LIST № Part № Name Specification GB6170 Hexagon head nut GB5781 hexagon(al) head tap bolt M8×25 D330A-51104 Back strip D330A-51216 wedge D330A-51204 plate D330A-51303 Back rubber wiper...
- Page 44 Page 44 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 45 Page 45 Instructions Manual for AL-356 (L564D) 01/09/2017 SADDLE & CROSS SLIDE (1/2-2): PARTS LIST № Part № Name Specification D330A-81202 collar D330A-81203-2 screw GB78 screw M6×25 D330B-51207G-1 Adjusting screw D330B-51207G Handle wheel GB2089 spring Y1-5×1×12 GB308 Steel ball D330B-51208G...
- Page 46 Page 46 Instructions Manual for AL-356 (L564D) 01/09/2017 SADDLE & CROSS SLIDE (1/2-2): PARTS LIST № Part № Name Specification GB818 Cup head screw M5×12 GB83 Coach bolt M8×25 GB6170 Hexagon head nut GB5781 hexagon(al) head tap bolt M8×25 D330A-51104...
- Page 47 Page 47 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 48 Page 48 Instructions Manual for AL-356 (L564D) 01/09/2017 SQUARE TOOL POST（2/2）: PARTS LIST № Part № Name Specification GB70 Socket head screw M8×16 Swivel slide wedge GB1155 Oil cup GB2089 spring Y1-8×1×11 wiper handle Handle base washer GB83 Coach bolt M10×50...
- Page 49 Page 49 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 50 Page 50 Instructions Manual for AL-356 (L564D) 01/09/2017 TAILSTOCK: PARTS LIST № Part № Name Specification sleeve Copper nut Metric:4mm or inch:10TPI GB70 Socket head screw M5×12 leadscrew Metric:4mm or inch:10TPI GB1096 4×15 D330A-81202 collar D330A-81203-1 bolt Handle wheel Spring reed...
- Page 51 Page 51 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 52 Page 52 Instructions Manual for AL-356 (L564D) 01/09/2017 STEADY & FOLLOW REST: PARTS LIST Part No Name Specification JB1360-76 KNOB M32X8 GB119-86 3X18 3210203 COLLAR 32-10204 SCREW 32-10201 COLLAR 32-10401 CLAPPING HEAD 32-10205 32-10101 UPSIDE OF CENTER REST GB6170-86 GB79-85...
- Page 53 Page 53 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 54 Page 54 Instructions Manual for AL-356 (L564D) 01/09/2017 COOLANT SYSTEM: PARTS LIST Part No Name Specification 32-15201 Work light GB70 Socket head screw M5×12 Liquid nozzle D330A-71206-2 bracket GB70 Socket head screw M6×16 Lock connecting M20×1.5 Plastic tube GB78 screw M6×12...
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Page 56: Electric Assembly
Page 56 Instructions Manual for AL-356 (L564D) 01/09/2017 ELECTRIC ASSEMBLY: PARTS LIST Part No Code Name Specification GB10963.1 Protective circuit breaker DZ47-60 6A C 3P (used in 3ph) Protective circuit breaker DZ47-60 16A C 2P (used in 1ph) GB10963.1 Protective circuit breaker... - Page 57 Page 57 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 58 Page 58 Instructions Manual for AL-356 (L564D) 01/09/2017 CE SAFETY PROTECTING FOR CHUCK & CHANGE GEARS: PARTS LIST Part No Name Specification GB6170 D330A-71204-1 Protecting glass GB818 screw M4×10 D330A-71204 Iron cover GB879 Spring pin 4×25 D330A-71203 shaft GB70 Socket head screw M6×45...
- Page 59 Page 59 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 60 Page 60 Instructions Manual for AL-356 (L564D) 01/09/2017 LEADSCREW GUARD： PARTS LIST Part No Name Specification D330B-1030G bracket GB70 Socket head screw M5×10 D330-F3001 Spring cover D330A-1034 Left bracket GB70 Socket head screw M6×12 D330A-1032 Left bracket D330A-1033 Right bracket...
- Page 61 Page 61 Instructions Manual for AL-356 (L564D) 01/09/2017...
- Page 62 Page 62 Instructions Manual for AL-356 (L564D) 01/09/2017 SAFETY CLUTCH FOR FEED ROD：PARTS LIST Part No Name Specification D330B-36101-01 shaft GB308 Steel ball GB879 Spring pin 4×42 D330B-36101-02 clutch GB1358 spring Y1-6×1×25 GB77 screw M8×8 GB78 screw M6×10 D330B-CS004 cover...
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- Page 64 Page 64 Instructions Manual for AL-356 (L564D) 01/09/2017 SIMPLE SAFETY PROTECTING GLASS PARTS LIST Part No Name Specification GB818 screw M6×8 F1001 Iron bracket F1002 shaft GB818 screw M5×8 F1004 Protecting glass F1003 Oriented sleeve GB97.1 washer GB818 screw M4×8...
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- Page 66 Page 66 Instructions Manual for AL-356 (L564D) 01/09/2017 DEMARCATION FRAMEWORK PARTS LIST Part No Name Specification DC003 Index ring GB879 Spring pin 3×6 DC004 shaft GB79 screw M6×10 DC001 Casting body DC002 plate GB70 Socket head screw GB79 screw M5×16...