Allison MD 3060 Troubleshooting Manual page 281

W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L
APPENDIX E — CONNECTOR PART NUMBERS, TERMINAL PART
NUMBERS, TOOL PART NUMBERS, AND REPAIR INSTRUCTIONS
C. Terminal Crimping (refer to Figure E–11, View C) (cont'd)
4. Fully insert the wire into the terminal so that the stripped portion of the wire is in the crimp area. A
small section (0.5–1.0 mm (0.020–0.040 inch)) of wire will be visible above the terminal barrel.
5. Squeeze the crimping tool handle until it releases. The terminal is now crimped onto the wire.
6. Remove the terminal and wire from the crimping tool.
7. Tug on the terminal to ensure the crimp is tight.
D. Terminal Insertion
1. Slide the wire with crimped terminal attached into the rear of the connector.
2. Push the terminal and wire into the connector until it locks into position (refer to Figure E–11,
View A). Check to see that the terminal is at the same height as other terminals. Tug on the wire at
the rear of the connector to ensure that the terminal is locked in place.
3. Insert the wedge lock to hold the terminals in place. Slide the sealing plug back into place at the
rear of the connector.
E–44 Copyright © 1998 General Motors Corp.