Allison MD 3060 Troubleshooting Manual
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Allison MD 3060 Troubleshooting Manual

Allison MD 3060 Troubleshooting Manual

Md series; hd series; b series wtec ii controls (pre-transid and tid 1)
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Table of Contents

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Troubleshooting
Manual
Allison Transmission
MD/HD/B Series Transmissions
WTEC II Controls
(Pre-TransID and TID 1)
MD 3060/MD 3066/MD 3560(P)(R)
MD 3070PT
HD 4060/HD 4560(P)(R)
B 300/B 400/ B 500(P)(R)
Division of General Motors Corporation
P.O. Box 894 Indianapolis, Indiana 46206-0894
Printed in the U.S.A.
Copyright © 1998 General Motors Corp.
TS2470EN
May 1998
Revision 1, 199910

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Summary of Contents for Allison MD 3060

  • Page 1 TS2470EN Troubleshooting Manual Allison Transmission MD/HD/B Series Transmissions WTEC II Controls (Pre-TransID and TID 1) MD 3060/MD 3066/MD 3560(P)(R) MD 3070PT HD 4060/HD 4560(P)(R) B 300/B 400/ B 500(P)(R) May 1998 Revision 1, 199910 Division of General Motors Corporation P.O. Box 894 Indianapolis, Indiana 46206-0894 Printed in the U.S.A.
  • Page 2 This publication is revised periodically to include improvements, new models, special tools, and procedures. A revision is indicated by a letter suffix added to the publication number. Check with your Allison Transmission service outlet for the currently applicable publication. Additional copies of this publication may be purchased from authorized Allison Transmission service outlets.
  • Page 3 Use special tools when and in the manner recommended. The WARNINGS, CAUTIONS, and NOTES in this manual apply only to the Allison transmission The WARNINGS, CAUTIONS, and NOTES in this manual apply only to the Allison transmission and not to other vehicle systems which may interact with the transmission.
  • Page 4 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L TRADEMARKS USED IN THIS MANUAL The following trademarks are the property of the companies indicated: ®...

  • Page 5: Table Of Contents

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL T A B L E O F C O N T E N T S Page...

  • Page 6: Table Of Contents

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WTEC II ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL T A B L E O F C O N T E N T S (C o n t ' d)

  • Page 7: Transmission

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L 1 —...
  • Page 8 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION INTEGRAL ECU/ SHIFT SELECTORS...

  • Page 9: Electronic Control Unit (Ecu)

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION 1–2.

  • Page 10: B. Lever Shift Selector

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION A strip pushbutton shift selector does not have a MODE button, SERVICE icon, or diagnostic ®...

  • Page 11: Throttle Position Sensor

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION 1–4.

  • Page 12: Control Module

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION 1–6.

  • Page 13: Wiring Harnesses

    Since January, 1998, all WTEC II external harnesses and external harness components must be obtained • from St. Clair Technologies Inc. (SCTI). SCTI provides parts to any Allison customer or OEM and is responsible for warranty on these parts. SCTI recognizes ATD, manufacturers, and SCTI part numbers.

  • Page 14: B. Internal Wiring Harness

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION RETARDER ELECTRONIC...
  • Page 15 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION TEMPERATURE SENSOR FORWARD SOLENOID...

  • Page 16: Vehicle Interface Module

    TRANSID FEATURE General Description The TransID feature has been provided so that Allison Transmission can make component changes which require calibration changes but still retain both the original transmission A/N and the original calibrated ECU A/N. The purpose of TransID is to reduce the need for OEMs to use cross- reference lists of transmission and calibrated ECU A/Ns when such changes to the transmission are made.
  • Page 17 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION Transmission Changes Versus TransID Number 1.
  • Page 18 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL DESCRIPTION Compatibility Between TransID Level And ECU Calibration Level Table 1–2 shows the compatibility of the different ECU software levels with the different TransID...

  • Page 19: Do Not Shift Light

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L SECTION 2 —...

  • Page 20: Abbreviations

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DEFINITIONS AND ABBREVIATIONS 2–3.
  • Page 21 PCMCIA P ersonal C omputer M emory C ard I nternational A ssociation — Memory device for use ® with Pro-Link . Contains Allison Transmission programming and diagnostics. PROM P rogrammable R ead O nly M emory. Power Takeoff. PWM Solenoid Pulse Width Modulated Solenoid —...
  • Page 22 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DEFINITIONS AND ABBREVIATIONS 2–3.

  • Page 23: Basic Knowledge Required

    Since January, 1998, all WTEC II external harnesses and external harness components must be obtained • from St. Clair Technologies Inc. (SCTI). SCTI provides parts to any Allison customer or OEM and is responsible for warranty on these parts. SCTI recognizes ATD, manufacturers, and SCTI part numbers.

  • Page 24: System Overview

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L BASIC KNOWLEDGE 3–3.

  • Page 25: Beginning The Troubleshooting Process

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L BASIC KNOWLEDGE 3–5.
  • Page 26 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L BASIC KNOWLEDGE NOTES 3–4...

  • Page 27: And Shorts-To-Ground

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L 4 —...

  • Page 28: For Opens, Shorts Between Wires, And Shorts-To-Ground

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WIRE CHECK PROCEDURES b.
  • Page 29 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WIRE CHECK PROCEDURES If all connectors are clean and connected correctly, and the unit being serviced is an MD, B 300, or B 400 transmission prior to S/N 6510015259, refer to SIL 11-WT-94, Rev.
  • Page 30 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WIRE CHECK PROCEDURES If the transmission being tested is an MD 3000, B 300, or B 400 after S/N 6510015259 or is an HD 4000 or B 500, and if the connectors are clean and connected correctly, determine which wires in...
  • Page 31 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WIRE CHECK PROCEDURES SHORTED TO METAL...
  • Page 32 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L WIRE CHECK PROCEDURES NOTES 4–6...

  • Page 33: Electronic Fluid Level Check (Shift Selector)

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L 5 —...
  • Page 34 Review the following codes and conditions, and correct as necessary. If these conditions cannot be corrected, contact the nearest distributor or dealer in your area (check the telephone directory for the Allison Transmission service outlet nearest you). 10. To exit the oil level display mode: Pushbutton shift selector —...
  • Page 35 8 and 1 which appears in the MONITOR display during the countdown period. ** Report sensor failure to a distributor or dealer in your area (check the telephone directory for an Allison Transmission distributor or dealer nearest you). Copyright © 1998 General Motors Corp.

  • Page 36: A. Fluid Level Check Procedure

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L OIL LEVEL SENSOR ®...

  • Page 37: Diagnostic Code Memory

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L 6 —...
  • Page 38 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTE: If a DO NOT SHIFT condition is present at this time, the shift lever should remain in the same...

  • Page 39: Diagnostic Code Response

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Exiting the Diagnostic Display Mode.

  • Page 40: Diagnostic Code List And Description

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES •...
  • Page 41 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 42 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 43 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 44 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 45 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 46 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 47 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 48 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 49 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 50 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Table 6–2.
  • Page 51 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES TRANSMISSION COMPONENT...
  • Page 52 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–16...

  • Page 53: Diagnostic Code Troubleshooting

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES 6–6.

  • Page 54: C. Diagnostic Code Schematics

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Diagnostic Code Schematics The diagnostic code schematics in this section show wiring for both the optional oil level sensor and...
  • Page 55 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 13 XX —...
  • Page 56 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 13 XX —...
  • Page 57 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 13 XX —...
  • Page 58 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES NOTES...
  • Page 59 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 14 XX —...
  • Page 60 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 14 XX —...
  • Page 61 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 14 XX —...
  • Page 62 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 14 XX —...
  • Page 63 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 21 XX —...
  • Page 64 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 21 XX —...
  • Page 65 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 21 XX —...
  • Page 66 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 21 XX —...
  • Page 67 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 22 XX —...
  • Page 68 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 22 XX —...
  • Page 69 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 22 XX —...
  • Page 70 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 22 XX —...
  • Page 71 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES Copyright ©...
  • Page 72 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 23 XX —...
  • Page 73 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 23 XX —...
  • Page 74 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–38...
  • Page 75 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 76 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 77 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 78 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 79 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 80 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 24 XX —...
  • Page 81 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 25 XX —...
  • Page 82 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 25 XX —...
  • Page 83 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 25 XX —...
  • Page 84 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 25 XX —...

  • Page 85: Input Functions

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 32 XX —...
  • Page 86 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 32 XX —...
  • Page 87 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 32 XX —...
  • Page 88 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–52...
  • Page 89 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 33 XX —...
  • Page 90 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 33 XX —...
  • Page 91 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 33 XX —...
  • Page 92 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 33 XX —...
  • Page 93 2. After the cause for Code 35 00 has been corrected, drive the vehicle to see if Code 34 14 recurs. If Code 34 14 recurs, proceed to Step 3. 3. Reprogram the correct calibration into the EEPROM. Contact your nearest Allison distributor/ dealer for locations qualified to do recalibration. Be certain the calibration and the software level are compatible.
  • Page 94 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 35 XX —...
  • Page 95 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 35 XX —...
  • Page 96 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 36 XX —...
  • Page 97 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 41 XX —...
  • Page 98 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 41 XX —...
  • Page 99 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 41 XX —...
  • Page 100 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 41 XX —...
  • Page 101 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 41 XX —...
  • Page 102 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–66...
  • Page 103 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 42 XX —...
  • Page 104 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 42 XX —...
  • Page 105 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 42 XX —...
  • Page 106 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 42 XX —...
  • Page 107 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 42 XX —...
  • Page 108 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–72...
  • Page 109 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 43 XX —...
  • Page 110 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 43 XX —...
  • Page 111 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 43 XX —...
  • Page 112 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–76...
  • Page 113 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 44 XX —...
  • Page 114 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 44 XX —...
  • Page 115 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 44 XX —...
  • Page 116 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 44 XX —...
  • Page 117 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 44 XX —...
  • Page 118 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–82...
  • Page 119 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 45 XX —...
  • Page 120 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 45 XX —...
  • Page 121 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 45 XX —...
  • Page 122 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 45 XX —...
  • Page 123 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 45 XX —...
  • Page 124 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 51 XX —...
  • Page 125 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 51 XX —...
  • Page 126 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 52 XX —...
  • Page 127 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 52 XX —...
  • Page 128 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 53 XX —...
  • Page 129 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 53 XX —...
  • Page 130 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 54 XX —...
  • Page 131 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 54 XX —...
  • Page 132 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 55 XX —...
  • Page 133 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 55 XX —...
  • Page 134 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 56 XX —...
  • Page 135 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 56 XX —...
  • Page 136 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–100...
  • Page 137 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 57 XX —...
  • Page 138 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 61 XX —...
  • Page 139 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 61 XX —...
  • Page 140 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–104...
  • Page 141 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 62 XX —...
  • Page 142 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 62 XX —...
  • Page 143 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 62 XX —...
  • Page 144 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–108...
  • Page 145 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 63 XX —...
  • Page 146 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 63 XX —...
  • Page 147 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 64 XX —...
  • Page 148 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 64 XX —...
  • Page 149 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 64 XX —...
  • Page 150 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 64 XX —...
  • Page 151 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 64 XX —...
  • Page 152 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–116...
  • Page 153 When a code 65 is set, no shifts out of neutral are allowed. It is possible the transmission calibration selected for this engine is improper. Contact local Allison Transmission Division distributor for assistance in selecting a proper calibration.
  • Page 154 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 66 XX —...
  • Page 155 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 66 XX —...
  • Page 156 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES NOTES 6–120...
  • Page 157 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 69 XX —...
  • Page 158 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CODE 69 XX —...
  • Page 159 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L DIAGNOSTIC CODES Copyright ©...

  • Page 160: Output Functions

    However, in earlier versions of the Allison WT Controls, specific wire numbers were not assigned to each input function. For example, the control for the PTO Enable may have been on wire 118 in one calibration, but on wire 153 in another calibration.
  • Page 161 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L INPUT AND OUTPUT FUNCTIONS The following input functions inhibit direction change shifts (forward to reverse or reverse to forward): •...
  • Page 162 Output function polarity ® is not significant when an Allison-supplied VIM is used. The Pro-Link 9000 can also be utilized to determine which wire was programmed for a particular output function. For more detailed information on output functions, refer to the Sales Tech Data Book “WT Controls and General Information.”...
  • Page 163 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L INPUT AND OUTPUT FUNCTIONS NOTES 7–4...
  • Page 164 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L 8 —...
  • Page 165 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 166 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 167 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 168 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 169 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 170 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 171 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 172 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 173 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 174 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 175 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 176 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 177 Service Manual) POWER TAKEOFF (PTO)* A. Leaks Damaged or cocked seal Replace seal PTO flange grooved at seal Replace PTO flange * Contact your nearest Allison dealer/distributor with specific questions relating to PTO repair. 8–14 Copyright © 1998 General Motors Corp.
  • Page 178 (refer to transmission Service Manual) Faulty C6 seals Replace C6 piston seals (refer to transmission Service Manual) * Contact your nearest Allison dealer/distributor with specific questions relating to PTO repair. Copyright © 1998 General Motors Corp. 8–15...
  • Page 179 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–1.
  • Page 180 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L ELECTRONIC AND HYDRAULIC TROUBLESHOOTING GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS Table 8–2.
  • Page 181 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS NOTES 8–18...

  • Page 182: Tool Part Numbers, And Repair Instructions

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDICES Appendix A Identification of Potential Circuit Problems...
  • Page 183 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDICES DIAGNOSTIC CODES NOTES...
  • Page 184 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX A —...
  • Page 185 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX A —...
  • Page 186 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 187 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 188 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 189 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 190 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 191 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 192 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 193 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX B —...
  • Page 194 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX C —...
  • Page 195 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX C —...
  • Page 196 Other kinds of connectors for optional or customer-furnished components are provided based on typical past practice for an Allison-designed system. Wire number and color codes shown are for Allison-supplied harnesses. Harnesses supplied by OEMs and customers may use different wire numbers and colors.
  • Page 197 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 198 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 199 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 200 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L BULKHEAD CONNECTOR CROSS-REFERENCE CHART Connector Description Deutsch...
  • Page 201 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 202 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
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  • Page 208 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
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  • Page 210 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 211 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 212 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 213 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 214 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 215 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 216 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 217 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 218 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 219 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L CUSTOMER-FURNISHED VIW/VIM CONNECTOR CROSS-REFERENCE CHART Connector...
  • Page 220 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 221 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
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  • Page 227 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 228 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 229 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 230 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 231 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 232 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 233 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 234 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 235 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 236 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 237 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX D —...
  • Page 238 Since January, 1998, all WTEC II external harnesses and external harness components must be obtained • from St. Clair Technologies Inc. (SCTI). SCTI provides parts to any Allison customer or OEM and is responsible for warranty on these parts. SCTI recognizes ATD, manufacturers, and SCTI part numbers.
  • Page 239 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX E —...
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  • Page 291 The following list provides detailed information on nearly all of the commonly-used electrical connectors for the World Transmission family produced by Allison Transmission. The information is organized so that detail parts are listed by harness name or OEM name and then by connector name within the harness. Information on each detail part includes the description, Allison part number, manufacturer, and manufacturer part number.
  • Page 292 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX E —...
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  • Page 316 VEHICLE INTERFACE MODULE The Allison Vehicle Interface Module (VIM) containing all Allison system relays and fuses must be used as the interface to all vehicle wiring. Refer to Figure G–2 for VIM component location and pin-out. To close an open VIM, tighten the bolts in the numerical order shown in Figure G–1 to provide a sealed, water-tight box.
  • Page 317 W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX G —...
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  • Page 319 WT HYDRAULIC SCHEMATIC — NEUTRAL Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 320 WT HYDRAULIC SCHEMATIC — REVERSE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 321 WT HYDRAULIC SCHEMATIC — 1st RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 322 WT HYDRAULIC SCHEMATIC — 2nd RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 323 WT HYDRAULIC SCHEMATIC — 3rd RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 324 WT HYDRAULIC SCHEMATIC — 4th RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 325 WT HYDRAULIC SCHEMATIC — 5th RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 326 WT HYDRAULIC SCHEMATIC — 6th RANGE Torque Converter Lube Filter Cooler CONVERTER IN Conv Lube Lube Regulator CONVERTER OUT Conv Overdrive Flow Knockdown Lockup Lube Regulator Main Filter Ctl. Main Pressure Relief Reg. ON—OFF Main Main Exhaust (MD, B 300, and Backfill B 400 models only) Pump...
  • Page 327 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) NEUTRAL POWER ON Main FORWARD SOLENOID Control Main Exhaust Backfill Exhaust D FEED B FEED A FEED C6 (J) C6 INTERLOCK C FEED VALVE MAIN FEED C2 LATCH C1 LATCH SOLENOID V01820...
  • Page 328 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) REVERSE POWER ON FORWARD Main SOLENOID Control Main Exhaust Backfill Exhaust D FEED FEED A FEED C6 (J) C6 INTERLOCK FEED VALVE MAIN FEED C2 LATCH C1 LATCH SOLENOID V01821...
  • Page 329 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) LO MD POWER ON Main FORWARD SOLENOID Control Main Exhaust Backfill Exhaust D FEED FEED A FEED C6 (J) C6 INTERLOCK C FEED VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01822...
  • Page 330 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 1ST POWER ON Main FORWARD SOLENOID Control Main Exhaust Backfill Exhaust D FEED B FEED A FEED C6 (J) C6 INTERLOCK C FEED VALVE MAIN FEED C2 LATCH C1 LATCH SOLENOID V01823...
  • Page 331 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 2ND POWER ON FORWARD Main SOLENOID Control Main Exhaust Backfill Exhaust FEED A FEED B FEED C6 (J) C FEED C6 INTERLOCK VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01824...
  • Page 332 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 3RD POWER ON Main FORWARD SOLENOID Control Main Exhaust Backfill Exhaust D FEED B FEED A FEED C6 (J) C6 INTERLOCK FEED VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01825...
  • Page 333 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 4TH POWER ON FORWARD Main SOLENOID Control Main Exhaust Backfill Exhaust D FEED FEED A FEED C6 (J) C6 INTERLOCK C FEED VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01826...
  • Page 334 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 5TH POWER ON Main FORWARD SOLENOID Control Main Exhaust Backfill Exhaust D FEED FEED A FEED C6 (J) C6 INTERLOCK FEED VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01827...
  • Page 335 MD 3070 HYDRAULIC SCHEMATIC (PARTIAL) 6TH POWER ON FORWARD Main SOLENOID Control Main Exhaust Backfill Exhaust FEED FEED A FEED C6 (J) C6 INTERLOCK C FEED VALVE MAIN E FEED C2 LATCH C1 LATCH SOLENOID V01828...
  • Page 336 MD/B 300/B 400 RETARDER HYDRAULIC SCHEMATIC RETARDER ON (PRIOR TO S/N 6510021203) Retarder Control Valve Retarder Charge Pressure Retarder Signal Temp Sensor Valve Flow Valve ON/OFF Solenoid CONTROL MAIN TO RETARDER Air Protection Accumulator Cooler MAIN PRESSURE LUBE Valve (Air) (OEM supplied) RETARDER OUT FROM COOLER...
  • Page 337 MD/B 300/B 400 RETARDER HYDRAULIC SCHEMATIC RETARDER OFF (PRIOR TO S/N 6510021203) Retarder Control Valve Retarder Charge Pressure Retarder Signal Temp Sensor Valve Flow Valve ON/OFF Solenoid CONTROL MAIN LUBE Air Protection Accumulator Cooler MAIN PRESSURE FROM COOLER Valve (Air) (OEM supplied) TO COOLER CONVERTER OUT...
  • Page 338 MD/B 300/B 400 RETARDER HYDRAULIC SCHEMATIC RETARDER ON Retarder Control Valve Retarder Charge Pressure Retarder Temp Sensor Flow Valve ON/OFF Solenoid CONTROL MAIN TO RETARDER Air Protection Accumulator Cooler MAIN PRESSURE LUBE Valve (Air) (OEM supplied) RETARDER OUT FROM COOLER CONVERTER OUT TO COOLER EXHAUST...
  • Page 339 MD/B 300/B 400 RETARDER HYDRAULIC SCHEMATIC RETARDER OFF Retarder Control Valve Retarder Charge Pressure Retarder Temp Sensor Flow Valve ON/OFF Solenoid CONTROL MAIN LUBE Air Protection Accumulator Cooler MAIN PRESSURE FROM COOLER Valve (Air) (OEM supplied) TO COOLER CONVERTER OUT EXHAUST VEHICLE AIR ORIFICE LUBE...
  • Page 340 HD/B 500 RETARDER HYDRAULIC SCHEMATIC RETARDER ON Retarder Control Valve Exhaust Retarder Check Valve Charge Pressure Retarder Temp Sensor Flow Valve Cooler ON/OFF Solenoid CONTROL MAIN TO RETARDER Air Protection Accumulator MAIN PRESSURE LUBE Valve (Air) (OEM supplied) RETARDER OUT FROM COOLER CONVERTER OUT TO COOLER...
  • Page 341 HD/B 500 RETARDER HYDRAULIC SCHEMATIC RETARDER OFF Retarder Control Valve Retarder Exhaust Check Valve Charge Pressure Retarder Temp Sensor Flow Valve Cooler ON/OFF Solenoid CONTROL MAIN LUBE Air Protection Accumulator MAIN PRESSURE FROM COOLER Valve (Air) (OEM supplied) CONVERTER OUT TO COOLER VEHICLE AIR EXHAUST...
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  • Page 343: General Notes

    W T E C I I E L E C T RO N I C C O N T RO L S T RO U B L E S H O OT I N G M A N UA L APPENDIX J —...
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  • Page 347 Expenses incurred to protect vehicle-related systems from EMI/RFI emissions by radio-telephone or two-way communications radios (land-mobile radio) or to integrate such devices into vehicles are not the responsibility of Allison Transmission. 1–2.
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  • Page 351 ® 1. Connect the vehicle cable from the Pro-Link 9000 to the diagnostic data reader connector on the Allison Transmission wiring harness. Refer to the vehicle manufacturer’s manual for location of the connector. ® 2. Be sure that the vehicle ignition key is on. Check to see that the Pro-Link 9000 has been energized.
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  • Page 357 WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING These schematics show the intended use of the specified controls features which OR UNINTENDED USE OF THESE FEATURES.
  • Page 358 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 359 WARNING! PTO or other unpredictable operation resulting in damage to equipment or property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 360 WARNING! PTO or other unpredictable operation resulting in damage to equipment or property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 361 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 362 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 363 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 364 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 365 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 366 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 367 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 368 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 369 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 370 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 371 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 372 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 373 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 374 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 375 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 376 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 377 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 378 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 379 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 380 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 381 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 382 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 383 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 384 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 385 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 386 WARNING! or other unpredictable operation resulting in damage to equipment or property, property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR OR UNINTENDED USE OF THESE FEATURES.
  • Page 387 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 388 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 389 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 390 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 391 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 392 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 393 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 394 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 395 Any miswiring or use of these features which differs from that shown could result in damage to equipment or WARNING! property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.
  • Page 396 WARNING! PTO or other unpredictable operation resulting in damage to equipment or property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT property, personal injury, or loss of life. ALLISON TRANSMISSION IS NOT LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING LIABLE FOR THE CONSEQUENCES ASSOCIATED WITH MISWIRING OR UNINTENDED USE OF THESE FEATURES.

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